Level meter device with rod type travel switch
The rod-type stroke switch level meter device realizes stable control of wastewater discharge through the design of fixed rods, sleeves and floats, solving the problems of easy damage to the cables of traditional float level controllers and easy jamming of floats, providing safe and reliable liquid level monitoring and control.
Patent Information
- Application Number
- CN202422506752.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing floating ball level controllers have problems such as easy cable damage and floating balls being stuck, resulting in unstable wastewater discharge control.
The rod-type stroke switch level gauge device is adopted, including a fixed rod, casing, float and limiting cylinder. The automatic monitoring and control of liquid level is achieved through the stroke switch to adapt to the liquid level changes in different environments and sizes.
It has achieved stable discharge of wastewater, simple structure, convenient installation, safe and effective, low cost, and strong adaptability, solving the problems of cable damage and large fluctuations in floats and easy to get stuck.
Smart Images

Figure CN223138765U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sewage treatment equipment control devices, and particularly relates to a rod type travel switch liquid level gauge device. Background Art
[0002] Metallurgical enterprises have a large amount of production water consumption, and the disposal of production wastewater is an important link to avoid energy waste. Taking the coal cooling tower as an example, the coal cooling tower cools and dedusts the flue gas generated by converter smelting through gas-water spraying. The generated wastewater is recycled after cooling. When the recycling frequency is high and the water quality does not meet the standard, this part of the wastewater will be centrally stored, and when the water level rises to the upper limit, it will be discharged to the sewage treatment plant.
[0003] Currently, the start and stop of water pumps are controlled by common floating ball liquid level controllers on the market. When the floating ball floats to the set upper limit along with the liquid level, the water pump starts to discharge the wastewater. When the water level drops, the floating ball drops to the lower limit and the water pump stops.
[0004] Currently, the traditional floating ball liquid level controller has the following disadvantages:
[0005] First, the signal sensing of the floating ball is transmitted through a cable. If the outer shell is damaged, it will cause electric leakage.
[0006] Second, the floating ball device has a small volume. When the water injection pool is filled with water, the liquid level fluctuates greatly, and the floating ball is easily stuck in positions such as pipelines and brackets, resulting in control failure.
[0007] Therefore, a rod type travel switch liquid level gauge device is proposed. Content of the Utility Model
[0008] The purpose of the utility model is to provide a rod type travel switch liquid level gauge device, which can realize the stable discharge of production wastewater. The device can be customized according to dimensions, can adapt to the liquid level control of water wells in different environments and of different sizes, has high efficiency, low cost, is safe and effective, and solves the problems of cable damage and large floating ball fluctuations and easy jamming in the prior art.
[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is that the utility model provides a rod type travel switch liquid level gauge device, including a fixed rod, the bottom of the fixed rod is connected with a fixed seat, a sleeve is sleeved on the fixed rod, a stop disk is arranged at the top of the sleeve, a floating cylinder is arranged outside the sleeve, a limiting rod is arranged at one end of the fixed seat, a connecting stud is arranged at the top of the limiting rod, a limiting cylinder is arranged at the top of the limiting rod, and a travel switch is arranged on the outer wall of the limiting cylinder.
[0010] Preferably, two sets of travel switches are provided, one set is a self-starting upper switch, and the other set is a self-stopping lower switch. The two sets of travel switches are arranged up and down and are both installed on the outer wall of the limiting cylinder.
[0011] Preferably, the fixed seat is fixed to the bottom of the pool by pouring or welding, and the fixed rod and the limiting rod are respectively fixedly connected to the fixed seat.
[0012] Preferably, the diameter of the sleeve is slightly larger than that of the fixed rod, and the sleeve is sleeved outside the fixed rod.
[0013] Preferably, a threaded hole is provided at the bottom of the limiting cylinder, and the diameter and length of the threaded hole are set corresponding to the diameter and length of the connecting stud.
[0014] Preferably, a rotating handle is provided at the top of the limiting cylinder.
[0015] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0016] 1. The structure of the present utility model is simple, the installation is convenient, it is safe and effective, it can be adjusted in time and adapted to different environmental requirements during use, the efficiency is high, it is conducive to promotion, and the production cost is low.
[0017] 2. The present utility model can realize the stable discharge of production wastewater. The device can be customized according to the size, can adapt to the liquid level control of water wells in different environments and different sizes, has high efficiency, low cost, is safe and effective, and solves the problems of cable wire breakage and large fluctuation of the floating ball and easy jamming in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative labor.
[0019] Figure 1 It is a side view structure diagram of a rod-type travel switch liquid level gauge device;
[0020] Figure 2 It is a three-dimensional structure diagram of a rod-type travel switch liquid level gauge device;
[0021] In the above figures, 1, fixed rod; 2, fixed seat; 3, sleeve; 4, stop disc; 5, floating cylinder; 6, limiting rod; 7, connecting stud; 8, limiting cylinder; 9, travel switch; 10, rotating handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to be able to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following will further illustrate the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.
[0024] Embodiment 1, as Figure 1-2 shown, a rod-type travel switch liquid level gauge device includes a fixed rod 1. The fixed rod 1 provides support and a "track" for up and down movement, has good shock resistance, and avoids shaking or displacement. The bottom of the fixed rod 1 is connected to a fixed seat 2. The fixed seat 2 firmly fixes the fixed rod 1, provides a solid foundation, and prevents the influence of water flow fluctuations.
[0025] A sleeve 3 is sleeved on the fixed rod 1. The sleeve 3 covers the outside of the fixed rod 1 and can slide up and down along the fixed rod 1 following the water level. A stop disk 4 is provided at the top of the sleeve 3. The stop disk 4 extends outward in a disk shape. The stop disk 4 can move following the up and down floating of the sleeve 3. A float 5 is provided outside the sleeve 3. The float 5 has a certain buoyancy and can float up and down following the rise and fall of the liquid level, reflecting the water level change. The float 5 is relatively large, overcoming the problem that the traditional floating ball liquid level controller is easily stuck due to its small volume, and can adapt to a water level environment with large fluctuations, ensuring reliable operation.
[0026] One end of the fixed seat 2 is provided with a limit rod 6. The limit rod 6 provides a support rod for placing the switch. A connecting stud 7 is provided at the top of the limit rod 6. A limit cylinder 8 is provided at the top of the limit rod 6. The connecting stud 7 connects the limit rod 6 and the limit cylinder 8 with adjustable length to ensure the fixed position of the limit cylinder 8. The length of the stud is adjustable, which can meet the height requirements of different water tanks and enhance versatility. A travel switch 9 is provided on the outer wall of the limit cylinder 8. The travel switch 9 is triggered by the stop disk 4 through the up and down movement of the float 5 to control the start and stop, so as to realize the automatic monitoring and control of the liquid level. The limit cylinder 8 provides a fixed installation position for the travel switch 9 and provides a limit for the rise of the float 5.
[0027] The following specifically describes the specific designs of the above key components:
[0028] Two sets of the travel switches 9 are provided. One set is a self-starting upper switch, and the other set is a self-stopping lower switch. The two sets of travel switches 9 are arranged vertically and are both installed on the outer wall of the limit cylinder 8. By using two sets of switches, the upper switch is used to start the water pump, and the lower switch is used to stop the water pump. It has high precision and sensitive response, ensuring the accuracy and stability of control. The control cable of the travel switch 9 can be laid along the threading pipe to the control box.
[0029] The fixed seat 2 is fixed at the bottom of the water tank by pouring or welding. The fixed rod 1 and the limit rod 6 are respectively fixedly connected to the fixed seat 2. The fixed rod 1 and the limit rod 6 are connected to the fixed seat 2 as a whole.
[0030] The diameter of the sleeve 3 is slightly larger than that of the fixing rod 1, and the sleeve 3 is sleeved outside the fixing rod 1.
[0031] A threaded hole is provided at the bottom of the limiting cylinder 8, and the diameter and length of the threaded hole are set corresponding to the diameter and length of the connecting stud 7. The threaded hole ensures a tight connection with the connecting stud 7, is flexible to install, and can meet the liquid level control requirements of different water well and pool environments.
[0032] A rotating handle 10 is provided at the top of the limiting cylinder 8. The rotating handle 10 is used to adjust the position of the limiting cylinder 8 or remove the limiting cylinder 8, which is convenient for daily maintenance. The structure of the rotating handle 10 is simple and easy to operate, facilitating quick adjustment of the height of the limiting cylinder 8 or replacement of components, and improving the convenience of use and maintenance.
[0033] The size of the floating cylinder 5 is changed according to environmental needs, and the installation position of the travel switch 9 can be adjusted according to actual requirements.
[0034] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0035] The above is only a preferred embodiment of the present utility model, and it is not intended to limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A rod-type travel switch liquid level gauge device, characterized in that, It includes a fixed rod, the bottom of the fixed rod is connected to a fixed seat, a sleeve is sleeved on the fixed rod, a stop disc is arranged at the top of the sleeve, a float is arranged outside the sleeve, a limiting rod is arranged at one end of the fixed seat, a connecting stud is arranged at the top of the limiting rod, a limiting cylinder is arranged at the top of the limiting rod, and a travel switch is arranged on the outer wall of the limiting cylinder.
2. The rod type travel switch liquid level gauge device according to claim 1, characterized in that, Two sets of the travel switches are provided, one set is a self-starting upper switch, and the other set is a self-stopping lower switch. The two sets of travel switches are arranged vertically and are both installed on the outer wall of the limiting cylinder.
3. The rod type travel switch liquid level gauge device according to claim 1, characterized in that, The fixed seat is fixed to the bottom of the pool by pouring or welding, and the fixed rod and the limiting rod are respectively fixedly connected to the fixed seat.
4. A rod-type travel switch liquid level gauge device according to claim 1, characterized in that, The diameter of the sleeve is slightly larger than that of the fixed rod, and the sleeve is sleeved outside the fixed rod.
5. The rod type travel switch liquid level gauge device according to claim 1, characterized in that, A threaded hole is arranged at the bottom of the limiting cylinder, and the diameter and length of the threaded hole are set corresponding to the diameter and length of the connecting stud.
6. The rod type travel switch liquid level gauge device according to claim 1, characterized in that, A rotary handle is arranged at the top of the limiting cylinder.