Valve element air tightness detection equipment

By designing automatic clamping and sealing valve core airtightness detection equipment, the problem that existing equipment cannot be automatically clamped and sealed is solved, and efficient and accurate airtightness detection is achieved.

CN223138920UActive Publication Date: 2025-07-22KUNSHAN BODAFENG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421924372.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-22
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing valve core airtightness detection equipment cannot achieve automatic clamping and sealing, resulting in low detection efficiency and inaccurate results.

Method used

A valve core airtightness detection device including a detection platform, a clamping mechanism and a leak detection mechanism is designed. The valve core is automatically clamped and sealed by a two-way drive assembly and a flip clamping assembly, and the airtightness detection is carried out in combination with an air pump and a gas leakage detector.

Benefits of technology

Automatic clamping and sealing detection of valve cores is realized, the detection efficiency is improved, and the accuracy of the detection results is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve core production, and particularly discloses a valve core air tightness detection device, which comprises a detection platform, a clamping mechanism, a first overturning air leakage detection mechanism, a second overturning air leakage detection mechanism, a third overturning air leakage detection mechanism and a fourth overturning air leakage detection mechanism, the gas leakage detection mechanism comprises a bidirectional driving assembly, an inflator pump, a gas leakage detector, a first sealing head and a second sealing head, the first sealing head and the second sealing head penetrate through the groove body to be connected to two driving parts of the bidirectional driving assembly, and a first L-shaped gas channel and a second L-shaped gas channel are formed in the first sealing head and the second sealing head respectively; the inflation pump is connected with the first L-shaped air channel through an air pipe a, and the gas leakage detector is connected with the second L-shaped air channel through a corrugated air pipe b. According to the invention, the valve core can be automatically clamped and fixed and can be ensured to be in a sealed state in the sealing performance detection process, the working efficiency is improved, the detection result is ensured to be more accurate, and the detection efficiency is improved. And the use value is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of spool production, in particular to a spool airtightness detection device. Background Art

[0002] Airtightness detection is a necessary inspection item before the precision spool leaves the factory. If the airtightness is unqualified, it will affect the working performance at least and cause safety accidents at most. At present, the existing spool airtightness detection devices on the market have the following defects. First, the operator needs to manually clamp the spool on the airtightness detection stage, resulting in relatively slow work efficiency. Second, it is impossible to ensure the sealing performance during the spool detection, resulting in inaccurate measurement results.

[0003] In order to solve this problem, the present application discloses a spool airtightness detection device. Content of the Utility Model

[0004] To overcome the deficiencies of the prior art, the utility model discloses a spool airtightness detection device.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows: A spool airtightness detection device, comprising:

[0006] A detection platform, two support blocks are arranged above the detection platform along a first direction, and groove bodies are respectively formed on both sides of the upper surface of the detection platform along the first direction and close to the support blocks;

[0007] A clamping mechanism, the clamping mechanism includes a first flipping and clamping component and a second flipping and clamping component, and the first flipping and clamping component and the second flipping and clamping component are oppositely arranged between the two support blocks along a second direction;

[0008] An air leakage detection mechanism, the air leakage detection mechanism includes a bidirectional driving component, an air inflation pump, a gas leakage detector, a first sealing head and a second sealing head. The bidirectional driving component is arranged at the bottom of the detection platform along the first direction. The first sealing head and the second sealing head respectively pass through the groove bodies and are connected to two driving parts of the bidirectional driving component. A first L-shaped air passage and a second L-shaped air passage are respectively formed in the first sealing head and the second sealing head. The air inflation pump and the gas leakage detector are respectively arranged on both sides of the detection platform along the first direction. The air inflation pump is connected to the first L-shaped air passage through a trachea a, and the gas leakage detector is connected to the second L-shaped air passage through a corrugated trachea b.

[0009] Further preferably, V-shaped grooves for accommodating the spool are respectively formed above the two support blocks.

[0010] Further preferably, the first flipping and clamping component and the second flipping and clamping component are arranged in a staggered manner.

[0011] Further preferably, both the first flipping and clamping assembly and the second flipping and clamping assembly include a vertical block, a clamping block, and a flipping cylinder. The vertical block is fixed on the detection platform, and a U-shaped groove is formed at the top thereof. The clamping block is rotatably connected to the U-shaped groove through a hinge shaft. The flipping cylinder is arranged outside the vertical block, and its output end is connected to the hinge shaft.

[0012] Further preferably, first conical silicone air nozzles and second conical silicone air nozzles are respectively arranged on one sides of the first head and the second head for plugging the valve core. The first conical silicone air nozzle is communicated with the first L-shaped air passage, and the second conical silicone air nozzle is communicated with the second L-shaped air passage.

[0013] Further preferably, the bidirectional driving assembly is a bidirectional driving cylinder or a bidirectional driving lead screw module.

[0014] The utility model achieves the following beneficial effects:

[0015] This application can automatically clamp and fix the valve core and ensure that the valve core is in a sealed state during the sealing performance detection. Compared with the prior art, it improves the working efficiency, ensures that the detection result is relatively accurate, and has strong practical value.

[0016] As for other features and advantages of the present utility model, they will be described in the subsequent description, and some of them will be obvious from the description, or understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings here are incorporated into the description and form a part of this description, showing embodiments consistent with the disclosure of the present utility model, and are used together with the description to explain the principles of the disclosure.

[0018] Figure 1 It is a schematic diagram of the overall structure disclosed by the present utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the first head disclosed by the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0021] In the description of the present utility model, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating orientation or positional relationships are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0022] Embodiment

[0023] First of all, it should be noted that the first direction involved in this application refers to the X-axis direction, and the second direction is the Y-axis direction.

[0024] In order to solve the problem that the existing valve core airtightness detection equipment cannot automatically clamp the valve core and cannot automatically seal the valve core, resulting in inaccurate detection results, referring to Figure 1 and Figure 2 as shown, this application discloses a valve core airtightness detection equipment, including: a detection platform 10, two support blocks 20 are arranged above the detection platform along the first direction, and groove bodies 11 are respectively opened on both sides of the upper surface of the detection platform along the first direction near the support blocks;

[0025] A clamping mechanism 30, the clamping mechanism includes a first flipping clamping component 31 and a second flipping clamping component 32, and the first flipping clamping component and the second flipping clamping component are oppositely arranged between the two support blocks along the second direction; (the structures of the first flipping clamping component and the second flipping clamping component are the same;

[0026] ) A leakage detection mechanism 40, the leakage detection mechanism includes a bidirectional driving component 41, an air inflation pump 42, a gas leakage detector 43, a first sealing head 44 and a second sealing head 45, (the structures of the first sealing head and the second sealing head are the same) the bidirectional driving component is arranged at the bottom of the detection platform along the first direction, the first sealing head and the second sealing head respectively pass through the groove bodies and are connected to the two driving parts of the bidirectional driving component, first L-shaped air channels 441 and second L-shaped air channels are respectively opened in the first sealing head and the second sealing head, the air inflation pump and the gas leakage detector are respectively arranged on both sides of the detection platform along the first direction, the air inflation pump is connected to the first L-shaped air channel through a trachea a 46, and the gas leakage detector is connected to the second L-shaped air channel through a corrugated trachea b 47.

[0027] In a specific embodiment, an operator or a manipulator places the valve core to be detected on two support blocks. The first flipping and clamping assembly and the second flipping and clamping assembly will clamp and fix the valve core from two positions. After that, the bidirectional driving assembly drives the first sealing head and the second sealing head to move towards each other until the first sealing head and the second sealing head block both ends of the valve core. Next, the gas output by the air pump enters the first L-shaped air passage through the air pipe a and then enters the interior of the valve core. And after the gas enters the valve core, it will pass through the second L-shaped air passage and the corrugated air pipe b and enter the gas leak detector. After the air pump has filled the set amount of gas, if the gas leak detector detects that the amount of gas in the entire passage has decreased to the set amount, then it means that the airtightness of the valve core is unqualified; otherwise, it is qualified.

[0028] To facilitate the placement of the valve core, the present application respectively opens V-shaped grooves 21 for accommodating the valve core above the two support blocks. During the specific implementation process, the grooves opened on the two support blocks of the present application do not limit to this V-shaped groove shape. If other types of grooves can also achieve the functions of the present application, those skilled in the art can adaptively select.

[0029] In one of the preferred embodiment solutions, the first flipping and clamping assembly and the second flipping and clamping assembly of the present application are arranged in a staggered manner. Specifically, both the first flipping and clamping assembly and the second flipping and clamping assembly of the present application include a vertical block 322, a clamping block 323, and a flipping cylinder 321. The vertical block is fixed on the detection platform and a U-shaped groove 3221 is opened at its top. The clamping block is rotatably connected in the U-shaped groove through a hinge shaft. The flipping cylinder is arranged outside the vertical block and connects its output end to the hinge shaft (not shown). When clamping the valve core, the flipping cylinders included in the first flipping and clamping assembly and the second flipping and clamping assembly of the present application will both press the clamping blocks on the valve core.

[0030] In addition to the above structure, the present application also respectively sets a first conical silicone air nozzle 48 and a second conical silicone air nozzle 49 on the sides of the first sealing head and the second sealing head for blocking the valve core. The first conical silicone air nozzle is communicated with the first L-shaped air passage, and the first conical silicone air nozzle is communicated with the second L-shaped air passage. During the process of the bidirectional driving assembly driving the first sealing head and the second sealing head to move towards each other, the first conical silicone air nozzle and the second conical silicone air nozzle will be inserted into both ends of the valve core. In this way, the sealing of the valve core is ensured, and further, during the inflation detection process, the detection result can be guaranteed to be relatively accurate.

[0031] Specifically, the bidirectional driving assembly of the present application is a bidirectional driving cylinder or a bidirectional driving lead screw module. The bidirectional driving assemblies of these two structures are both known technologies, and during the specific implementation process, they can both realize driving the first plug and the second plug to move towards each other or away from each other.

[0032] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0033] The above embodiments are only for illustrating the technical concept and features of the present utility model, and the purpose is to enable those skilled in the art to understand the content of the present utility model and implement it accordingly, and it cannot be used to limit the protection scope of the present utility model. All equivalent transformations or modifications made according to the spirit and essence of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A valve core airtightness detection device, characterized in that Including: A detection platform, with two support blocks arranged along a first direction above the detection platform, and grooves are respectively formed on both sides of the upper surface of the detection platform along the first direction near the support blocks; A clamping mechanism, which includes a first flipping and clamping component and a second flipping and clamping component. The first flipping and clamping component and the second flipping and clamping component are oppositely arranged between the two support blocks along a second direction; An air leakage detection mechanism, which includes a bidirectional driving component, an air inflation pump, a gas leakage detector, a first sealing head and a second sealing head. The bidirectional driving component is arranged at the bottom of the detection platform along the first direction. The first sealing head and the second sealing head respectively pass through the grooves and are connected to two driving parts of the bidirectional driving component. A first L-shaped air passage and a second L-shaped air passage are respectively formed in the first sealing head and the second sealing head. The air inflation pump and the gas leakage detector are respectively arranged on both sides of the detection platform along the first direction. The air inflation pump is connected to the first L-shaped air passage through a trachea a, and the gas leakage detector is connected to the second L-shaped air passage through a corrugated trachea b.

2. The spool airtightness detection device according to claim 1, characterized in that, V-shaped grooves for accommodating valve cores are respectively formed above the two support blocks.

3. The airtightness detection device for a valve core according to claim 1, characterized in that, The first flipping and clamping component and the second flipping and clamping component are arranged in a staggered manner.

4. An airtightness detection device for a valve core according to claim 3, characterized in that, Both the first flipping and clamping component and the second flipping and clamping component include a vertical block, a clamping block and a flipping cylinder. The vertical block is fixed on the detection platform and a U-shaped groove is formed at its top. The clamping block is rotatably connected in the U-shaped groove through a hinge shaft. The flipping cylinder is arranged outside the vertical block and its output end is connected to the hinge shaft.

5. The airtightness detection device for a valve core according to claim 1, characterized in that, First conical silicone air nozzles and second conical silicone air nozzles are respectively arranged on the sides of the first sealing head and the second sealing head for sealing the valve core. The first conical silicone air nozzle is communicated with the first L-shaped air passage, and the second conical silicone air nozzle is communicated with the second L-shaped air passage.

6. The airtightness detection device for a valve core according to claim 1, wherein The bidirectional driving component is a bidirectional driving cylinder or a bidirectional driving lead screw module.