Multifunctional water-based ink extraction device
By introducing heating and stirring systems into the aqueous ink extraction device, the precipitation and solidification of aqueous ink in different seasons is solved, and the uniform flow of ink and smooth discharge of materials is achieved to ensure color consistency.
Patent Information
- Application Number
- CN202421416111.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing water-based ink extraction devices are prone to precipitation and dryness in summer, and their viscosity increases in winter, which affects the difficulty of discharge and color consistency.
A multifunctional water-based ink extraction device is designed, including a heating sleeve, a quartz heating tube, a temperature sensor, a pump, agitating device and a filtration system. The precipitation is prevented by heating and stirring to ensure uniform flow of the ink.
Effectively prevent ink from precipitating and solidifying in the tank body, ensure smooth discharge, maintain color consistency, and adapt to the use needs of different seasons.
Smart Images
Figure CN223139058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-based inkjet technology, and particularly relates to a multifunctional water-based ink extraction device. Background Technique
[0002] Water-based ink is a special ink system, and its main feature is that "water" or "a mixture of water and organic solvents" is used as a carrier, and water-soluble dyes are dissolved or pigments are dispersed therein; this kind of ink has a variety of important properties and is widely used in many fields. Water-based ink can be divided into two types: water-based dye ink and water-based pigment ink.
[0003] In the existing multifunctional water-based ink extraction device, in summer, the raw materials of water-based ink are prone to precipitation, which is not only easy to dry and stick to the inner pipe wall, but also makes the ink in the upper and lower parts uneven, affecting the color consistency of the product; at the same time, in winter, the viscosity of water-based ink increases significantly, increasing the difficulty of discharging. Content of the Utility Model
[0004] The purpose of the utility model is to provide a multifunctional water-based ink extraction device, so that the water-based ink is not easy to precipitate and dry in the tank; ensure that the water-based ink is not easy to solidify in the tank and is easy to discharge.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a multifunctional water-based ink extraction device, including a tank body and a cover body arranged on the tank body; a heating jacket is arranged on the outer wall of the tank body; a liquid injection port and a liquid outlet are arranged on the heating jacket, a quartz heating tube is arranged at the bottom of the heating jacket, and the upper end of the quartz heating tube extends into the interior of the heating jacket; a shaft rod is vertically arranged inside the tank body, the shaft rod is in a hollow cylindrical shape, and a liquid inlet channel is formed in the middle of the shaft rod; a suction pump and a universal joint are arranged on the cover body; the input end of the suction pump is communicated with the universal joint through a pipeline, and the upper end of the shaft rod is communicated with the universal joint; the output end of the suction pump is provided with a three-way pipe, one-way valves are arranged on both end pipes of the three-way pipe, and one end of the three-way pipe is communicated with the tank body.
[0006] In order to monitor the temperature of the water-based ink inside the tank body, as a preferred multifunctional water-based ink extraction device of the utility model, a temperature sensor is arranged inside the tank body, a plc controller is arranged on the tank body, and the plc controller is electrically connected to the temperature sensor and the quartz heating tube respectively.
[0007] In order to assist in increasing the stirring efficiency of the water-based ink inside the tank body, as an optimization of the multifunctional water-based ink extraction device of the present utility model, a motor, a driving wheel, and a meshing wheel are provided on the cover body; the driving wheel is arranged at the output end of the motor, the meshing wheel is arranged on the shaft rod, and the meshing wheel is meshed and connected with the driving wheel; stirring rods are horizontally arranged on both sides of the outer wall of the shaft rod.
[0008] In order to achieve a filtering effect, as an optimization of the multifunctional water-based ink extraction device of the present utility model, a filter cover is arranged at the lower end of the shaft rod.
[0009] In order to monitor the liquid level of the water-based ink inside the tank body in real time, as an optimization of the multifunctional water-based ink extraction device of the present utility model, a radar liquid level gauge is arranged at the top of the tank body, and the PLC controller is electrically connected to the radar liquid level gauge and the pumping unit respectively.
[0010] In order to achieve a filtering effect, as an optimization of the multifunctional water-based ink extraction device of the present utility model, a slag discharge pipe is arranged at the bottom of the tank body.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] By opening the one-way valve communicating with the tank body on the three-way pipe and starting the pumping unit, the present utility model can circulate and pump the water-based ink inside the tank body from the bottom of the tank body. The water-based ink inside the tank body circulates, making the water-based ink inside the tank body not easy to precipitate, avoiding the phenomenon of uneven color concentration of the water-based ink in the upper and lower parts of the tank body, and avoiding the water-based ink from drying and sticking to the inner wall of the tank body in summer; in winter, heat-conducting oil is added to the heating jacket, the quartz heating rod is powered on to heat the heat-conducting oil, and the tank body conducts heat transfer with the heat-conducting oil, so as to achieve the effect of heating the water-based ink inside the tank body and avoid the phenomenon of solidification of the water-based ink in winter; when extracting, close the one-way valve at the end of the three-way pipe communicating with the tank body and open the other one-way valve, and the water-based ink can be quickly extracted and conveyed. Description of the Drawings
[0013] Figure 1 It is a schematic structural diagram of the present utility model;
[0014] Figure 2 is Figure 1 the A-A direction structural diagram of;
[0015] Figure 3 It is a cross-sectional structural diagram of the shaft rod of the present utility model.
[0016] In the figure: 1, tank body; 2, cover body; 3, heating jacket; 4, liquid injection port; 5, liquid outlet; 6, quartz heating tube; 7, shaft rod; 8, liquid inlet channel; 9, pumping device; 10, universal joint; 11, three-way pipe; 12, check valve; 13, temperature sensor; 14, PLC controller; 15, motor; 16, driving wheel; 17, meshing wheel; 18, stirring rod; 19, filter cover; 20, radar level gauge; 21, slag discharge pipe. Detailed implementation manner
[0017] Please refer to Figures 1 to 3 , a multifunctional aqueous ink extraction device, including a tank body 1 and a cover body 2 arranged on the tank body 1; a heating jacket 3 is arranged on the outer wall of the tank body 1; a liquid injection port 4 and a liquid outlet 5 are arranged on the heating jacket 3, and a quartz heating tube 6 is arranged at the bottom of the heating jacket 3, and the upper end of the quartz heating tube 6 extends into the interior of the heating jacket 3; a shaft rod 7 is vertically arranged inside the tank body 1, the shaft rod 7 is in a hollow cylindrical shape, and a liquid inlet channel 8 is formed in the middle of the shaft rod 7; a pumping device 9 and a universal joint 10 are arranged on the cover body 2; the input end of the pumping device 9 is communicated with the universal joint 10 through a pipeline, and the upper end of the shaft rod 7 is communicated with the universal joint 10; the output end of the pumping device 9 is provided with a three-way pipe 11, check valves 12 are arranged on both end pipes at both ends of the three-way pipe 11, and one end of the three-way pipe 11 is communicated with the tank body 1.
[0018] In this embodiment: Open the check valve 12 on the three-way pipe 11 that is communicated with the tank body 1, and start the pumping device 9, and the aqueous ink inside the tank body 1 can be circulated and pumped from the bottom of the tank body 1. The aqueous ink inside the tank body 1 circulates, so that the aqueous ink inside the tank body 1 is not easy to precipitate, avoiding the phenomenon of uneven color concentration of the aqueous ink in the upper and lower parts of the tank body 1, and avoiding the aqueous ink from drying and sticking to the inner wall of the tank body 1 in summer; when extracting, close the check valve 12 at one end of the three-way pipe 11 that is communicated with the tank body 1, and open the other check valve 12, and the aqueous ink can be quickly extracted and transported;
[0019] In winter, through the liquid injection port 4, heat-conducting oil is added into the interior of the heating jacket 3. The heat-conducting oil is located between the heating jacket 3 and the tank body 1. The quartz heating rod is energized to heat the heat-conducting oil. The tank body 1 conducts heat transfer with the heat-conducting oil, so that the aqueous ink inside the tank body 1 achieves the heating effect, avoiding the solidification phenomenon of the aqueous ink in winter, and starting the pumping device 9 to circulate and pump the aqueous ink from the bottom of the tank body 1, so that the aqueous ink can be evenly heated; when extracting, close the check valve 12 at one end of the three-way pipe 11 that is communicated with the tank body 1, and open the other check valve 12, and the aqueous ink can be quickly extracted and transported.
[0020] As a technical optimization solution of the present invention, a temperature sensor 13 is arranged inside the tank body 1, and a PLC controller 14 is arranged on the tank body 1. The PLC controller 14 is electrically connected to the temperature sensor 13 and the quartz heating tube 6 respectively.
[0021] In this embodiment: The quartz heating tube 6 heats the heat-conducting oil between the tank body 1 and the heating jacket 3. The tank body 1 conducts heat transfer to achieve the heating effect of the tank body 1. The temperature sensor 13 monitors the internal temperature of the tank body 1 in real time. The PLC controller 14 receives the monitored temperature value. When the temperature reaches the set value, the PLC controller 14 controls the quartz heating tube 6 to cut off the power to prevent the internal temperature of the tank body 1 from being too high.
[0022] As a technical optimization scheme of the present utility model, a motor 15, a driving wheel 16, and a meshing wheel 17 are provided on the cover body 2; the driving wheel 16 is arranged at the output end of the motor 15, the meshing wheel 17 is arranged on the shaft rod 7, and the meshing wheel 17 is meshed and connected with the driving wheel 16; stirring rods 18 are arranged horizontally on both sides of the outer wall of the shaft rod 7.
[0023] In this embodiment: When the motor 15 is started, the driving wheel 16 and the meshing wheel 17 are meshed to enable the shaft rod 7 to rotate. When the shaft rod 7 rotates, it can drive the stirring rods 18 to rotate, playing a role in assisting the stirring of the aqueous ink, preventing the aqueous ink inside the tank body 1 from being uneven up and down, and facilitating the rapid and uniform heating of the aqueous ink inside the tank body 1.
[0024] As a technical optimization scheme of the present utility model, a filter cover 19 is arranged at the lower end of the shaft rod 7.
[0025] In this embodiment: The filter cover 19 filters the pumped aqueous ink to prevent the impurities inside the tank body 1 from being pumped out of the tank body 1 together with the aqueous ink.
[0026] As a technical optimization scheme of the present utility model, a radar level gauge 20 is arranged at the top of the tank body 1, and the PLC controller 14 is electrically connected to the radar level gauge 20 and the pumping pump 9 respectively.
[0027] In this embodiment: When the pumping pump 9 is started to transport the aqueous ink out of the tank body 1, the radar level gauge 20 monitors the liquid level inside the tank body 1 in real time. The PLC controller 14 receives the data monitored by the radar level gauge 20. When the liquid level is lower than the set value, the PLC controller 14 controls the pumping pump 9 to cut off the power to prevent the pumping pump 9 from causing an air hammer phenomenon and accelerating the wear and cracks of the pump body components and other damages.
[0028] As a technical optimization scheme of the present utility model, a slag discharge pipe 21 is arranged at the bottom of the tank body 1.
[0029] In this embodiment: Opening the slag discharge pipe 21 can clean the filtered impurities inside the tank body 1.
[0030] Working principle: First, open the one-way valve 12 on the three-way pipe 11 that is connected to the tank body 1, and start the suction pump 9. It is possible to circulate and pump the water-based ink inside the tank body 1 from the bottom of the tank body 1. The water-based ink inside the tank body 1 circulates, making it difficult for the water-based ink inside the tank body 1 to precipitate, avoiding the uneven phenomenon of the water-based ink in the upper and lower parts of the tank body 1, and avoiding the water-based ink from drying and sticking to the inner wall of the tank body 1 in summer; in winter, through the liquid injection port 4, heat-conducting oil is added into the heating jacket 3. The heat-conducting oil is located between the heating jacket 3 and the tank body 1. The quartz heating rod is powered on to heat the heat-conducting oil. The tank body 1 conducts heat transfer with the heat-conducting oil, enabling the water-based ink inside the tank body 1 to achieve the heating effect and avoiding the solidification phenomenon of the water-based ink in winter; when extracting, close the one-way valve 12 at the end of the three-way pipe 11 that is connected to the tank body 1, and open the other one-way valve 12 to quickly extract and transport the water-based ink.
[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A multifunctional water-based ink extraction device, comprising a tank body (1) and a cover body (2) arranged on the tank body (1); characterized in that: A heating jacket (3) is provided on the outer wall of the tank body (1); a liquid injection port (4) and a liquid outlet port (5) are provided on the heating jacket (3), a quartz heating tube (6) is provided at the bottom of the heating jacket (3), and the upper end of the quartz heating tube (6) extends into the interior of the heating jacket (3); a shaft rod (7) is vertically arranged inside the tank body (1), the shaft rod (7) is in a hollow cylindrical shape, and a liquid inlet channel (8) is formed in the middle of the shaft rod (7); a suction pump (9) and a universal joint (10) are provided on the cover body (2); the input end of the suction pump (9) is communicated with the universal joint (10) through a pipeline, and the upper end of the shaft rod (7) is communicated with the universal joint (10); a three-way pipe (11) is provided at the output end of the suction pump (9), one-way valves (12) are provided on both end pipes of the two ends of the three-way pipe (11), and one end of the three-way pipe (11) is communicated with the tank body (1).
2. The multifunctional water-based ink extraction device according to claim 1, wherein: A temperature sensor (13) is provided inside the tank body (1), a PLC controller (14) is provided on the tank body (1), and the PLC controller (14) is electrically connected to the temperature sensor (13) and the quartz heating tube (6) respectively.
3. The multifunctional aqueous ink extraction device according to claim 1, characterized in that: A motor (15), a driving wheel (16), and a meshing wheel (17) are provided on the cover body (2); the driving wheel (16) is provided at the output end of the motor (15), the meshing wheel (17) is provided on the shaft rod (7), and the meshing wheel (17) is meshed and connected with the driving wheel (16); stirring rods (18) are horizontally arranged on both sides of the outer wall of the shaft rod (7).
4. A multifunctional aqueous ink extraction device according to claim 1, characterized in that: A filter cover (19) is provided at the lower end of the shaft rod (7).
5. A multifunctional water-based ink extraction device according to claim 1, characterized in that: A radar level gauge (20) is provided at the top of the tank body (1), and the PLC controller (14) is electrically connected to the radar level gauge (20) and the suction pump (9) respectively.
6. The multifunctional aqueous ink extraction device according to claim 1, wherein: A slag discharge pipe (21) is provided at the bottom of the tank body (1).