Detection tool for differential shell processing

Abstract

The utility model discloses a detection tool for processing a differential housing, and belongs to the technical field of differential processing. Comprising a base which is fixedly provided with a support. Two guide grooves are formed in the upper surface of the base, and positioning rods inserted into the mounting holes are arranged in the guide grooves in a sliding mode; a sliding groove is formed in the base, and a sliding structure fixedly connected with the positioning rod is arranged in the sliding groove in a sliding mode. A groove is formed in the base, a detection device is arranged in the groove, and the detection device penetrates through the connecting cylinder and is inserted into the shell main body; a hydraulic rod is arranged in the support, and the working end of the hydraulic rod is fixedly connected with a pressing plate pressed on the shell. The two positioning rods are arranged on the base, the shell can be quickly positioned through the mounting holes of the shell, operation is convenient, the detection device is arranged in the groove of the base, correspondence of the detection device and the shell can be completed while the shell is positioned, and operation steps are reduced.

Description

Technical Field

[0001] The utility model provides a detection tooling for the processing of a differential housing, belonging to the technical field of differential processing. Background Technique

[0002] The differential is an important component in the automotive transmission system. Its main function is to allow the left and right wheels to rotate at different speeds when the vehicle turns, so as to achieve smooth steering. As a key component of the differential, the processing accuracy of the differential housing directly affects the performance and reliability of the differential. Therefore, in the production process of the differential housing, the detection of its processing quality is particularly important.

[0003] The detection of the differential often needs to detect whether there are obvious defects, such as cracks, pores, burrs, etc. These defects may affect the function and service life of the differential. When detecting the differential, in order to ensure the stability of the differential, it is often necessary to position the differential housing; the existing positioning methods often use a fixed clamping method to fix the differential housing with a clamping structure, and the positioning is relatively troublesome. At the same time, when detecting the quality inside the differential housing, it is inconvenient to observe with the naked eye, and it is necessary to insert professional detection equipment into the housing. Therefore, it is necessary to adjust the detection equipment to ensure that the detection head is in a suitable position inside the housing, which often also increases the detection steps of the housing, so improvement is needed. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is that when detecting the differential housing, it is relatively troublesome to position the housing by using a clamping and fixing method, and at the same time, it is necessary to ensure that the detection head is in a suitable position inside the housing, which often also increases the operation steps.

[0005] In order to solve the above problems, the technical solution proposed by the utility model is: a detection tooling for the processing of a differential housing, including a base, and a bracket is fixedly arranged on the base; a housing is placed on the base, and the housing includes a housing body and a flange plate. The housing body is fixedly connected to the flange plate, and connecting cylinders are fixedly connected to both the housing body and the flange plate; mounting holes are opened on the flange plate; two guiding grooves are opened on the upper surface of the base, and positioning rods inserted into the mounting holes are slidably arranged in the guiding grooves; a sliding groove is opened in the base, and a sliding structure fixedly connected to the positioning rod is slidably arranged in the sliding groove; a groove is opened in the base, and a detection device is arranged in the groove, and the detection device passes through the connecting cylinder and inserts into the housing body; a hydraulic rod is arranged in the bracket, and a pressing plate pressing on the housing is fixedly connected to the working end of the hydraulic rod.

[0006] As an improvement, the detection device includes a detection head, and the detection head inserts into the housing; an ultrasonic generator electrically connected to the detection head is arranged on one side of the base.

[0007] As an improvement, the sliding structure includes a sliding block which is slidably arranged in a sliding groove, and the sliding block passes through a guiding groove and is fixedly connected to a positioning rod.

[0008] As an improvement, a bidirectional screw is rotatably arranged in the sliding groove, there are two sliding blocks, and the two sliding blocks are respectively threadedly connected to corresponding positions of the bidirectional screw; the sliding block and the inner wall of the sliding groove are corresponding squares, and the sliding block and the inner wall of the sliding groove are in mutual fit.

[0009] As an improvement, a pressure sensor is arranged below the pressing plate.

[0010] Advantages of the utility model:

[0011] 1. The positioning rod inserted into the installation hole is slidably arranged in the guiding groove. By providing two positioning rods and using the installation holes of the housing itself, the two positioning rods are inserted into the installation holes, and by means of two-point positioning, the differential housing can be quickly positioned. At the same time, the positioning rod can be slidably arranged, and the distance between the two positioning rods can be correspondingly adjusted according to the differential housing with different installation hole spacings.

[0012] 2. A groove is formed in the base, a detection device is arranged in the groove, and the detection device is inserted into the main housing; in this application, a groove is formed in the base, and a detection device is arranged in the groove. After the positioning of the differential housing is completed, the matching of the detection device and the housing is also completed, and the two are carried out simultaneously, reducing the operation steps. Description of the drawings

[0013] Figure 1 It is a perspective view of a detection tool for processing a differential housing of the utility model.

[0014] Figure 2 It is a perspective view of another angle of a detection tool for processing a differential housing of the utility model.

[0015] Figure 3 It is a cross-sectional view of the base of a detection tool for processing a differential housing of the utility model.

[0016] Figure 4 It is an exploded view of the connection between the base and the housing of a detection tool for processing a differential housing of the utility model.

[0017] 1. Base; 2. Ultrasonic generator; 3. Bracket; 4. Hydraulic rod; 5. Pressing plate; 6. Housing; 7. Guiding groove; 8. Positioning rod; 9. Pressure sensor; 10. Sliding groove; 11. Sliding block; 12. Bidirectional screw; 13. Groove; 14. Detection head; 15. Flange; 16. Installation hole; 17. Connecting cylinder; 18. Main housing. Detailed implementation manners

[0018] The present utility model will be further described below in conjunction with the accompanying drawings.

[0019] According to Figures 1-4 As shown in the figure: The present utility model provides a detection tooling for the processing of a differential housing, which includes a base 1, and a bracket 3 is fixedly arranged on the base 1; a housing 6 is placed on the base 1, and the housing 6 includes a housing main body 18 and a flange 15. The housing main body 18 is fixedly connected to the flange 15, and connecting cylinders 17 are fixedly connected to both the housing main body 18 and the flange 15; mounting holes 16 are provided on the flange 15; two guiding grooves 7 are provided on the upper surface of the base 1, and positioning rods 8 inserted into the mounting holes 16 are slidably arranged in the guiding grooves 7; a sliding groove 10 is provided in the base 1, and a sliding structure fixedly connected to the positioning rod 8 is slidably arranged in the sliding groove 10; a groove 13 is provided in the base 1, and a detection device is arranged in the groove 13, and the detection device passes through the connecting cylinder 17 and is inserted into the housing main body 18; a hydraulic rod 4 is arranged in the bracket 3, and a pressing plate 5 pressing on the housing 6 is fixedly connected to the working end of the hydraulic rod 4.

[0020] By arranging two positioning rods 8 on the base 1 and using the mounting holes 16 inherent in the housing 6 itself, the housing 6 can be quickly positioned, the operation is convenient, and the detection device is arranged in the groove 13 of the base 1. While positioning the housing 6, the correspondence between the detection device and the housing 6 can also be completed, reducing the operation steps.

[0021] As Figure 3 、 4 shown, the detection device includes a detection head 14, and the detection head 14 is inserted into the housing 6; an ultrasonic generator 2 electrically connected to the detection head 14 is arranged on one side of the base 1. By adopting the technology of ultrasonic flaw detection, it is convenient to detect the quality inside the differential housing 6 that is not easy to observe with the naked eye.

[0022] As Figure 3 shown, the sliding structure includes a sliding block 11. The sliding block 11 is slidably arranged in the sliding groove 10, and the sliding block 11 passes through the guiding groove 7 and is fixedly connected to the positioning rod 8. A bidirectional screw rod 12 is rotatably arranged in the sliding groove 10. There are two sliding blocks 11, and the two sliding blocks 11 are respectively threadedly connected to the corresponding positions of the bidirectional screw rod 12; the sliding block 11 and the inner wall of the sliding groove 10 are corresponding squares, and the sliding block 11 and the inner wall of the sliding groove 10 are mutually attached, which can limit the rotation of the two sliding blocks 11, thereby converting the rotation of the bidirectional screw rod 12 into the movement of the sliding block 11, thereby driving the positioning rod 8 to slide, and is applicable to the housing 6 with mounting holes 16 of different spacings.

[0023] A pressure sensor 9 is arranged below the pressing plate 5, which can facilitate the staff to monitor and record the pressure generated by the hydraulic rod 4.

[0024] The principle of the present utility model

[0025] As Figure 4 shown, before detecting the differential case 6, the flange 15 is placed on the base 1, and the two positioning rods 8 are respectively inserted into the two mounting holes 16, thus quickly completing the positioning of the case 6; at the same time, when positioning the case 6, the detection head 14 passes through the connecting cylinder 17 and is inserted into the case body 18, completing the mating setting of the detection head 14 and the case 6. When performing quality inspection on the inside of the case 6, the ultrasonic generator 2 can be started, and using the detection head 14, ultrasonic flaw detection technology is used to detect the flaws inside the case 6.

[0026] At the same time, this application can also detect the state change of the differential case 6 when it is under pressure. Just start the hydraulic rod 4, so that the pressure plate 5 moves downward under the drive of the hydraulic rod 4 to exert pressure on the case 6, thus facilitating the quality inspection of the case 6 under the condition of applying pressure to the case 6 and improving the inspection effect; and the pressure sensor 9 can facilitate the staff to monitor and record the pressure generated by the hydraulic rod 4.

[0027] This application can also correspondingly adjust the distance between the two positioning rods 8 according to the different spacings of the mounting holes 16 on the case 6. As Figure 3 shown, by turning the bidirectional screw 12, driven by the sliding block 11, the two positioning rods 8 can move in the directions away from or towards each other until the distance between the two positioning rods 8 corresponds to the spacing of the mounting holes 16 on the case 6, thereby improving the practicability of this application.

[0028] The above has described the present utility model and its implementation manners. Such description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and without departing from the creative purpose of the present utility model, without creative design, structures and embodiments similar to this technical solution are designed, they should all fall within the protection scope of the present utility model.

Claims

1. A detection tooling for the machining of a differential housing, comprising a base (1), and a bracket (3) is fixedly arranged on the base (1); a housing (6) is placed on the base (1), and the housing (6) includes a housing body (18) and a flange plate (15), the housing body (18) is fixedly connected to the flange plate (15), and connecting cylinders (17) are fixedly connected to both the housing body (18) and the flange plate (15); mounting holes (16) are formed in the flange plate (15); it is characterized in that: Two guiding grooves (7) are formed in the upper surface of the base (1), and positioning rods (8) inserted into the mounting holes (16) are slidably arranged in the guiding grooves (7); a sliding groove (10) is formed in the base (1), and a sliding structure fixedly connected to the positioning rods (8) is slidably arranged in the sliding groove (10); a groove (13) is formed in the base (1), a detection device is arranged in the groove (13), and the detection device passes through the connecting cylinder (17) and is inserted into the housing body (18); a hydraulic rod (4) is arranged in the bracket (3), and a pressing plate (5) pressing on the housing (6) is fixedly connected to the working end of the hydraulic rod (4).

2. The inspection tooling for the differential case machining according to claim 1, characterized in that: The detection device includes a detection head (14), and the detection head (14) is inserted into the housing (6); an ultrasonic generator (2) electrically connected to the detection head (14) is arranged on one side of the base (1).

3. The inspection tooling for machining a differential housing according to claim 1, wherein: The sliding structure includes a sliding block (11), the sliding block (11) is slidably arranged in the sliding groove (10), and the sliding block (11) passes through the guiding groove (7) and is fixedly connected to the positioning rod (8).

4. The inspection tooling for machining a differential housing according to claim 3, wherein: A bidirectional screw (12) is rotatably arranged in the sliding groove (10), there are two sliding blocks (11), and the two sliding blocks (11) are respectively threadedly connected to corresponding positions of the bidirectional screw (12); the sliding block (11) and the inner wall of the sliding groove (10) are corresponding squares, and the sliding block (11) is in mutual fit with the inner wall of the sliding groove (10).

5. The inspection tooling for machining a differential housing according to claim 1, wherein: A pressure sensor (9) is arranged below the pressing plate (5).

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