Automatic area measuring seal tool used in cooperation with mechanical arm
By designing automatic zone seal tooling, combined with robotic arms and buffer mechanism, the time-consuming and safety hazards in the existing technology are solved, and fast and efficient zone seals are achieved, reducing labor costs and improving detection efficiency.
Patent Information
- Application Number
- CN202422298992.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The prior art takes a long time to draw concrete testing areas and has deviations, and there are safety hazards to draw at high places, making it difficult to achieve fast and efficient automatic testing areas seals.
Design an automatic zone seal tool for matching the mechanical arm, including a rebound meter zone seal, installation plate, quick change mechanism and buffer mechanism, automatic rapid seal is achieved through the mechanical arm, combined with the distance measuring sensor to monitor the position in real time, and the buffer mechanism is used to ensure that the seal and the concrete surface are fully in contact.
It realizes a fast, safe and efficient area test seal in concrete inspection, reduces labor costs, improves inspection efficiency, is easy to operate, and ensures the quality of seals.
Smart Images
Figure CN223139541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete detection, and more specifically, to an automatic measuring area stamping tooling for use with a robotic arm. Background Art
[0002] Using a rebound hammer to detect the strength of concrete is one of the most widely used non-destructive testing methods in the on-site detection of concrete structures in China at present, and it has the advantages of wide adaptability and no damage to concrete components. According to the specification requirements: the distance between two adjacent measuring areas should not be greater than 2m, the area of the measuring area should not be greater than 0.04 square meters, and 16 rebound values are read within each measuring area, and the measuring points are evenly distributed within the measuring area.
[0003] When detecting each concrete component, generally 10 measuring areas of rebound are to be done, so 10 measuring areas need to be drawn for detecting the compressive strength of concrete by the rebound method. When using the prior art to draw the measuring areas, a grid is usually marked on the concrete surface by using a marker pen, a ruler or a template. Due to the large number of measuring areas to be drawn, not only does it take a long time, but also the deviation of drawing different measuring areas is large, and there are certain safety hazards when drawing the measuring areas at high places. Therefore, in order to avoid the cumbersome and errors of traditional distance measurement and manual line drawing, and to complete the task quickly and efficiently at the same time, the intellectualization of the measuring area stamping tooling is the development trend. Summary of the Utility Model
[0004] To overcome the deficiencies in the above-mentioned prior art, the utility model provides an automatic measuring area stamping tooling for use with a robotic arm. This stamping tooling can combine with the robotic arm to automatically and quickly complete the stamping of the rebound measuring area on the area to be measured, and this device can effectively reduce the labor cost, improve the detection efficiency, and has simple operation, and is convenient and practical.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is as follows:
[0006] An automatic measuring area stamping tooling for use with a robotic arm, comprising a rebound hammer measuring area stamping tool, a rebound hammer stamping tool mounting plate, a tooling quick-change mechanism mounting plate and a tooling quick-change mechanism. The rebound hammer stamping tool mounting plate is arranged on the back of the rebound hammer measuring area stamping tool. The tooling quick-change mechanism mounting plate is arranged on the rebound hammer stamping tool mounting plate. The tooling quick-change mechanism mounting plate and the rebound hammer stamping tool mounting plate are connected by a buffer mechanism. The tooling quick-change mechanism is arranged at the central position of the tooling quick-change mechanism mounting plate.
[0007] Tooling positioning plates are symmetrically arranged on the rebound hammer stamping tool mounting plate, and tooling positioning holes are opened on the tooling positioning plates.
[0008] The tooling quick-change mechanism mounting plate adopts a square plate structure.
[0009] There are four sets of the buffer mechanisms, and the buffer mechanisms are evenly distributed at the four corners of the installation plate of the tool quick-change mechanism.
[0010] The buffer mechanism includes a buffer spring and a buffer spring guide. The bottom of the buffer spring guide is fixedly arranged on the installation plate of the rebound instrument seal, and the top of the buffer spring guide is fixed on the installation plate of the tool quick-change mechanism. The buffer spring is sleeved outside the buffer spring guide.
[0011] The buffer spring guide includes a telescopic sleeve rod. The bottom of the telescopic sleeve rod is fixedly connected to the installation plate of the rebound instrument seal. A screw rod is arranged at the top of the telescopic sleeve rod. The screw rod penetrates through the installation plate of the tool quick-change mechanism, and a positioning nut corresponding to the screw rod is arranged on the installation plate of the tool quick-change mechanism.
[0012] The tool quick-change mechanism is provided with electrical signal contact points of the tool quick-change mechanism, and an electrical signal output port is arranged on the electrical signal contact points of the tool quick-change mechanism.
[0013] The tool quick-change mechanism is provided with a pneumatic circuit interface of the tool quick-change mechanism.
[0014] A pair of ranging brackets are symmetrically arranged on both sides of the installation plate of the tool quick-change mechanism, and ranging sensors are arranged on the ranging brackets.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] The setting of the tool quick-change mechanism facilitates the quick connection and combined use of this device with the manipulator, and can cooperate with existing equipment such as robots to realize more efficient and safe unmanned seal work;
[0017] The ranging sensor can real-time monitor the distance from the concrete detection surface. The ranging sensor is connected to the attached robot, and the distance between the seal and the concrete detection surface is calculated in real time through the ultrasonic emission and reception time of the sensor, so that the target position of the concrete surface can be conveniently found for stamping; during the stamping process, the springs and guides on the device can play an effective buffering role, and at the same time make the seal surface fully contact with the concrete surface. This device can combine with the robotic arm to automatically and quickly complete the rebound measurement area seal in the measured area, and can effectively reduce the labor cost, improve the detection efficiency, and has simple operation, convenient and practical. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of the present utility model;
[0019] Figure 2 It is a front view of the present utility model;
[0020] Figure 3This is the top view of the utility model;
[0021] Figure 4 This is the structural schematic diagram of the buffer spring guide of the utility model;
[0022] In the figure: 1 is the rebound instrument measuring area seal, 2 is the rebound instrument seal mounting plate, 21 is the tooling positioning plate, 22 is the tooling positioning hole, 3 is the tooling quick-change mechanism mounting plate, 4 is the tooling quick-change mechanism, 51 is the electrical signal contact point of the working quick-change mechanism, 52 is the electrical signal output port, 6 is the tooling quick-change mechanism air circuit interface, 7 is the buffer mechanism, 71 is the buffer spring, 72 is the buffer spring guide, 73 is the telescopic sleeve rod, 74 is the screw rod, 75 is the positioning nut, 8 is the ranging support, and 9 is the ranging sensor. Specific embodiments
[0023] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0024] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not limited by the specific embodiments disclosed below.
[0025] As Figures 1 to 4 shown, an automatic measuring area seal tooling for use with a robotic arm includes a rebound instrument measuring area seal 1, a rebound instrument seal mounting plate 2, a tooling quick-change mechanism mounting plate 3, and a tooling quick-change mechanism 4. The rebound instrument seal mounting plate 2 is disposed on the back of the rebound instrument measuring area seal 1. The tooling quick-change mechanism mounting plate 3 is disposed on the rebound instrument seal mounting plate 2. The tooling quick-change mechanism mounting plate 3 is connected to the rebound instrument seal mounting plate 2 through a buffer mechanism 7. The tooling quick-change mechanism 4 is disposed at the center of the tooling quick-change mechanism mounting plate 3. This device can be used in conjunction with a robotic arm. The robotic arm can be quickly assembled with this device through the tooling quick-change mechanism 4. The buffer mechanism 7 can play a certain buffering role, enabling the rebound instrument measuring area seal 1 to repeatedly contact the surface to be measured and ensuring the seal quality.
[0026] Preferably, tooling positioning plates 21 are symmetrically disposed on the rebound instrument seal mounting plate 2, and tooling positioning holes 22 are formed in the tooling positioning plates 21.
[0027] Preferably, the tooling quick-change mechanism mounting plate 3 adopts a square plate structure.
[0028] Preferably, four sets of buffer mechanisms 7 are provided, and the buffer mechanisms 7 are evenly distributed at the four corners of the installation plate 3 of the tool quick-change mechanism. The uniform arrangement of the buffer mechanisms 7 enables the force on the installation plate 3 of the tool quick-change mechanism to be evenly distributed, ensuring the clarity and integrity of the seal.
[0029] Preferably, the buffer mechanism 7 includes a buffer spring 71 and a buffer spring guide 72. The bottom of the buffer spring guide 72 is fixedly arranged on the installation plate 2 of the rebound instrument seal, and the top of the buffer spring guide 72 is fixed on the installation plate 3 of the tool quick-change mechanism. The buffer spring 71 is sleeved outside the buffer spring guide 72. Both ends of the buffer spring 71 are fixedly connected to the installation plate 2 of the rebound instrument seal and the installation plate 3 of the tool quick-change mechanism respectively.
[0030] Preferably, the buffer spring guide 72 includes a telescopic sleeve rod 73. The bottom of the telescopic sleeve rod 73 is fixedly connected to the installation plate 2 of the rebound instrument seal. A screw rod 74 is arranged at the top of the telescopic sleeve rod 73. The screw rod 74 penetrates through the installation plate 3 of the tool quick-change mechanism, and a positioning nut 75 corresponding to the screw rod 74 is arranged on the installation plate 3 of the tool quick-change mechanism.
[0031] Preferably, an electrical signal contact point 51 of the tool quick-change mechanism is arranged on the tool quick-change mechanism 4, and an electrical signal output port 52 is arranged on the electrical signal contact point 51 of the tool quick-change mechanism.
[0032] Preferably, an air circuit interface 6 of the tool quick-change mechanism is arranged on the tool quick-change mechanism 4.
[0033] Preferably, a pair of ranging brackets 8 are symmetrically arranged on both sides of the installation plate 3 of the tool quick-change mechanism, and a ranging sensor 9 is arranged on the ranging brackets 8.
[0034] During use, the robotic arm is physically connected through the tool quick-change mechanism 4, connecting the electrical signal contact point 51 and the electrical signal output port 52 of the work quick-change mechanism as a signal connection. The ranging sensors 9 at the ends of the pen-shaped objects on both sides are connected to the robotic arm. After all connections are completed, the robotic arm is controlled to start performing the area stamping work. After the rebound instrument area seal 1 contacts the concrete detection surface, the pressure causes the buffer spring 71 to start compressing. If the seal surface and the detection surface are not fully in contact, the buffer spring guide 72 controls the compression of the buffer spring 71. After the installation plate 2 of the rebound instrument seal receives the reaction force of the buffer spring 71, the rebound instrument area seal 1 can print a clear area pattern on the detection surface.
[0035] Only the preferred embodiments of the present invention are described in detail above. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention, and all such changes should be included within the protection scope of the present invention.
Claims
1. An automatic measuring area seal tooling used in conjunction with a robotic arm, characterized in that: It includes a rebound instrument measuring area stamp (1), a rebound instrument stamp mounting plate (2), a tooling quick-change mechanism mounting plate (3), and a tooling quick-change mechanism (4). The rebound instrument stamp mounting plate (2) is arranged on the back of the rebound instrument measuring area stamp (1). The tooling quick-change mechanism mounting plate (3) is arranged on the rebound instrument stamp mounting plate (2). The tooling quick-change mechanism mounting plate (3) is connected to the rebound instrument stamp mounting plate (2) through a buffer mechanism (7). The tooling quick-change mechanism (4) is arranged at the central position of the tooling quick-change mechanism mounting plate (3).
2. The automatic measuring area seal tooling used in conjunction with a robotic arm according to claim 1, wherein: Tooling positioning plates (21) are symmetrically arranged on the rebound instrument stamp mounting plate (2). Tooling positioning holes (22) are formed in the tooling positioning plates (21).
3. The automatic measuring area seal tooling used in conjunction with a robotic arm according to claim 1, wherein: The tooling quick-change mechanism mounting plate (3) adopts a square plate structure.
4. An automatic measuring area seal tooling used in conjunction with a robotic arm, characterized in that: Four groups of buffer mechanisms (7) are provided. The buffer mechanisms (7) are evenly distributed at the four corners of the tooling quick-change mechanism mounting plate (3).
5. The automatic measuring area seal tooling used in conjunction with a robotic arm according to claim 4, characterized in that: The buffer mechanism (7) includes a buffer spring (71) and a buffer spring guide (72). The bottom of the buffer spring guide (72) is fixedly arranged on the rebound instrument stamp mounting plate (2). The top of the buffer spring guide (72) is fixed on the tooling quick-change mechanism mounting plate (3). The buffer spring (71) is sleeved outside the buffer spring guide (72).
6. The automatic measuring area stamping tooling used in conjunction with a robotic arm according to claim 5, wherein: The buffer spring guide (72) includes a telescopic sleeve rod (73). The bottom of the telescopic sleeve rod (73) is fixedly connected to the rebound instrument stamp mounting plate (2). A screw rod (74) is arranged at the top of the telescopic sleeve rod (73). The screw rod (74) penetrates through the tooling quick-change mechanism mounting plate (3). A positioning nut (75) corresponding to the screw rod (74) is arranged on the tooling quick-change mechanism mounting plate (3).
7. An automatic measuring area seal tooling used in conjunction with a robotic arm, characterized in that: Tooling quick-change mechanism electrical signal contact points (51) are arranged on the tooling quick-change mechanism (4). Electrical signal output ports (52) are arranged on the tooling quick-change mechanism electrical signal contact points (51).
8. The automatic measuring area seal tooling used in conjunction with a robotic arm according to claim 1, wherein: Tooling quick-change mechanism air circuit interfaces (6) are arranged on the tooling quick-change mechanism (4).
9. An automatic measuring area seal tooling used in conjunction with a robotic arm, characterized in that: A pair of distance measuring brackets (8) are symmetrically arranged on both sides of the tooling quick-change mechanism mounting plate (3). Distance measuring sensors (9) are arranged on the distance measuring brackets (8).