Cluster type monitoring device and display screen production system

Abstract

The utility model discloses a cluster type monitoring device and a display screen production system, the device comprises a remote cluster alarm processing mechanism and a plurality of on-site alarm processing mechanisms, and each on-site alarm processing mechanism comprises an equipment main control module and an on-site alarm device. The equipment main control module and the field alarm device are respectively arranged on production equipment, the equipment main control module is used for monitoring the work of the production equipment, and the equipment main control module is connected with the field alarm device; the remote cluster alarm processing mechanism comprises at least one cluster alarm processing terminal and a switch. The cluster alarm processing terminal is connected with the plurality of equipment master control modules through the switch. According to the utility model, the workload of on-site workers can be reduced, and the alarm processing efficiency is improved, so that the labor cost is reduced, the equipment utilization rate is improved, and the production efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of monitoring, in particular to a cluster monitoring device and a display screen production system. Background Art

[0002] At present, a Mini LED display manufacturing production line generally consists of a large number of pixel die bonding machines and other intelligent devices, occupying a large overall volume. For the abnormal alarm of each production device in the production line, it is often necessary for the staff to reach the corresponding production device to perform on-site processing for the alarm situation. However, the above-mentioned manual on-site alarm processing method will increase the workload of the staff and reduce the alarm processing efficiency, resulting in high labor costs and low equipment utilization rate, thus affecting the production efficiency. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a cluster monitoring device and a display screen production system, which can reduce the workload of on-site staff, improve the alarm processing efficiency, thereby reducing labor costs and increasing the equipment utilization rate, and further improving the production efficiency.

[0004] To solve the above technical problem, the utility model provides a cluster monitoring device, including a remote cluster alarm processing mechanism and a plurality of on-site alarm processing mechanisms. The on-site alarm processing mechanism includes a device main control module and an on-site alarm device. The device main control module and the on-site alarm device are respectively arranged on the production device. The device main control module is used to monitor the operation of the production device, and the device main control module is connected to the on-site alarm device. The remote cluster alarm processing mechanism includes at least one cluster alarm processing terminal and a switch. The cluster alarm processing terminal is respectively connected to a plurality of the device main control modules through the switch, and is used to receive the alarm operation information sent by the device main control module and remotely control the operation of the device main control module according to the alarm operation information.

[0005] As an improvement of the above solution, the device main control module includes a main controller and a touch display module. The main controller is connected to the touch display module. The touch display module is used for the user to input control instructions and display the working interface of the production device.

[0006] As an improvement of the above solution, the touch display module includes a touch display screen, or a display screen and a control keyboard.

[0007] As an improvement of the above solution, the on-site alarm device includes an alarm indicator light and an alarm horn.

[0008] As an improvement of the above solution, the cluster alarm processing terminal is a cluster processing computer.

[0009] As an improvement to the above solution, both the cluster alarm processing terminal and the device main control module are connected to the switch by wire.

[0010] As an improvement to the above solution, the remote cluster alarm processing mechanism further includes a wireless communication module and a wireless router. The cluster alarm processing terminal is connected to the wireless router through the wireless communication module, and the wireless router is connected to the switch.

[0011] As an improvement to the above solution, the wireless communication module includes a WIFI module.

[0012] As an improvement to the above solution, the device main control module is connected to the switch wirelessly.

[0013] The present utility model also provides a display production system, including the above-mentioned cluster monitoring device.

[0014] Implementing the present utility model has the following beneficial effects:

[0015] The present utility model can monitor the corresponding production equipment through the device main control module. When an abnormal alarm occurs, some simple alarm operation information can be sent to the remote cluster alarm processing terminal. The staff can view the alarm operation information of the corresponding equipment through the cluster alarm processing terminal to remotely control the device main control module to perform corresponding alarm processing work, realizing the remote alarm processing function; at the same time, the device main control module can control the on-site alarm device to work according to the remaining alarm operation information to timely notify the on-site staff to perform on-site alarm processing work, realizing the on-site alarm processing function. Through the above two alarm processing methods, the workload of on-site staff can be greatly reduced, the alarm processing efficiency can be improved, thereby reducing labor costs and increasing the equipment utilization rate, and further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the cluster monitoring device of the present utility model Figure 1 ;

[0017] Figure 2 is a schematic structural diagram of the device main control module of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the on-site alarm device of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the cluster monitoring device of the present utility model Figure 2 ;

[0020] Figure 5 is a schematic structural diagram of the display production system of the present utility model. Specific embodiments

[0021] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0022] As Figure 1 shown, a specific embodiment of the present utility model provides a cluster monitoring device, which includes a remote cluster alarm processing mechanism 1 and a plurality of on-site alarm processing mechanisms 2. The on-site alarm processing mechanism 2 includes a device main control module 21 and an on-site alarm device 22. The device main control module 21 and the on-site alarm device 22 are respectively arranged on production equipment. The device main control module 21 is used to monitor the operation of the production equipment to obtain the operation parameters of the production equipment and display them on the working interface; the device main control module 21 is connected to the on-site alarm device 22 to control the on-site alarm device 22 to perform on-site alarm work.

[0023] The remote cluster alarm processing mechanism 1 includes at least one cluster alarm processing terminal 11 and a switch 12. The cluster alarm processing terminal 11 is respectively connected to a plurality of the device main control modules 21 through the switch 12 to build a cluster working network to realize the cluster control work of multiple production equipment; wherein, both the cluster alarm processing terminal 11 and the device main control module 21 can be connected to the switch 12 in a wired manner, specifically, communication connection with the switch 12 is realized through a network cable. The cluster alarm processing terminal 11 is used to receive the alarm operation information sent by the device main control module 21 and remotely control the work of the device main control module 21 according to the alarm operation information to perform corresponding alarm processing work.

[0024] The present utility model controls the corresponding production equipment to work in real time through each device main control module 21 and monitors the operation of the equipment in real time. When an abnormal alarm situation occurs, some simple alarm operation information can be sent to the remote cluster alarm processing terminal 11; a staff member views the alarm information and working interface of the corresponding equipment through the cluster alarm processing terminal 11 to remotely control the device main control module 21 to perform corresponding alarm processing work, realizing the remote alarm processing function, and solving some simple equipment abnormal situations through remote means; at the same time, the device main control module 21 can control the on-site alarm device 22 to work according to the remaining complex alarm operation information to timely notify the on-site staff to perform on-site alarm processing work, realizing the on-site alarm processing function and solving some complex equipment abnormal situations. Through the above two alarm processing methods, the workload of on-site staff can be greatly reduced, the alarm processing efficiency can be improved, thereby reducing labor costs and increasing the equipment utilization rate, and further improving production efficiency.

[0025] It should be noted that the technical means for the device main control module 21 to perform alarm identification and classification or grouping based on abnormal alarm information is a prior art. For example, the existing patents CN112581729A - An Alarm Diagnosis Method and System for a Production Line (Application No.: 202011464348.8) and CN110543406A - A Method for Displaying and Processing Alarm Information Based on an Industrial Human - Machine Interface (Application No.: 201910800708.8) both disclose the technical means of analyzing and classifying or grouping the obtained alarm information, and will not be elaborated here.

[0026] Specifically, as Figure 3 shown, the device main control module 21 includes a main controller 211 and a touch - display module 212. The main controller 211 is connected to the touch - display module 212. The touch - display module 212 is used for users to input control instructions and display the working interface of the production equipment. On - site staff can clearly understand the working conditions of the production equipment through the working interface displayed by the touch - display module 212, and can input corresponding control instructions to control the normal operation of the production equipment and the alarm handling work.

[0027] Among them, the touch - display module 212 includes a touch - display screen to achieve the display and input control functions. In other embodiments, the touch - display module 212 includes a display screen and a control keyboard, but is not limited thereto, and can also achieve the display and input control functions.

[0028] To improve the alarm warning effect, as Figure 4 shown, the on - site alarm device 22 includes an alarm indicator 221 and an alarm horn 222, so as to warn the nearby on - site staff through the dual ways of vision and hearing that alarm handling work needs to be carried out, effectively providing the alarm warning effect.

[0029] Preferably, the cluster alarm handling terminal 11 is a cluster processing computer. Staff can obtain and view the alarm operation information sent by the corresponding device main control module 21 through this cluster processing computer. Through this alarm operation information, they can know the alarm information and working interface of the device main control module 21, so as to enable the staff to remotely control the device main control module 21 to indirectly adjust the production equipment, and perform the alarm handling work for abnormal alarm situations. Thus, through one staff member, the alarm handling work of multiple production equipment can be realized, greatly reducing the workload of on - site staff, saving labor costs, improving the alarm handling efficiency, and thus improving the production efficiency.

[0030] As Figure 4As shown, the remote cluster alarm processing mechanism 1 further includes a wireless communication module 13 and a wireless router 14. The cluster alarm processing terminal 11 is connected to the wireless router 14 through the wireless communication module 13, and the wireless router 14 is connected to the switch 12, so that the cluster alarm processing terminal 11 can realize data interaction with the switch 12 wirelessly, reducing the line layout and installation limitations.

[0031] Among them, the wireless communication module 13 includes a WI FI module, but is not limited thereto. Other wireless communication modules 13 can also be used for wireless communication work.

[0032] Secondly, the device main control module 21 can also be connected to the switch 12 wirelessly to realize wireless data interaction work. For example, the device main control module 21 is connected to another wireless router 14 of the switch 12 through a wireless module.

[0033] Such as Figure 5 As shown, the present invention also provides a display production system 3, including the above-mentioned cluster monitoring device 4. The display production system 3 is a Mini LED display production system, but is not limited thereto. Since the above-mentioned cluster monitoring device 4 includes the above-mentioned technical effects, the display production system 3 including the cluster monitoring device 4 should also have the above-mentioned technical effects, which will not be elaborated here.

[0034] In summary, the present invention can monitor the corresponding production equipment through the device main control module. When an abnormal alarm occurs, some simple alarm operation information can be sent to the remote cluster alarm processing terminal. The staff can view the alarm operation information of the corresponding equipment through the cluster alarm processing terminal to remotely control the device main control module to perform corresponding alarm processing work, realizing the remote alarm processing function; at the same time, the device main control module can control the on-site alarm device according to the remaining alarm operation information to notify the on-site staff to perform on-site alarm processing work in a timely manner, realizing the on-site alarm processing function. Through the above two alarm processing methods, the workload of on-site staff can be greatly reduced, the alarm processing efficiency can be improved, thereby reducing the labor cost and increasing the equipment utilization rate, and further improving the production efficiency.

[0035] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A cluster monitoring device, characterized in that, It includes a remote cluster alarm processing mechanism and multiple on-site alarm processing mechanisms. The on-site alarm processing mechanism includes a device main control module and an on-site alarm device. The device main control module and the on-site alarm device are respectively arranged on the production equipment. The device main control module is used to monitor the operation of the production equipment, and the device main control module is connected to the on-site alarm device; The remote cluster alarm processing mechanism includes at least one cluster alarm processing terminal and a switch. The cluster alarm processing terminal is respectively connected to multiple device main control modules through the switch, and is used to receive the alarm operation information sent by the device main control module and remotely control the operation of the device main control module according to the alarm operation information.

2. The cluster monitoring device according to claim 1, wherein The device main control module includes a main controller and a touch display module. The main controller is connected to the touch display module. The touch display module is used for users to input control instructions and display the working interface of the production equipment.

3. The cluster monitoring device according to claim 2, wherein, The touch display module includes a touch display screen, or a display screen and a control keyboard.

4. The cluster monitoring device according to claim 1, characterized in that, The on-site alarm device includes an alarm indicator light and an alarm horn.

5. The cluster monitoring device according to claim 1, characterized in that, The cluster alarm processing terminal is a cluster processing computer.

6. The cluster monitoring device according to claim 1, wherein Both the cluster alarm processing terminal and the device main control module are connected to the switch in a wired manner.

7. The cluster monitoring device according to claim 1, characterized in that The remote cluster alarm processing mechanism further includes a wireless communication module and a wireless router. The cluster alarm processing terminal is connected to the wireless router through the wireless communication module, and the wireless router is connected to the switch.

8. The cluster monitoring device according to claim 7, wherein The wireless communication module includes a WIFI module.

9. The cluster monitoring device according to claim 1, characterized in that, The device main control module is connected to the switch in a wireless manner.

10. A display screen production system, characterized in that, It includes the cluster monitoring device according to any one of claims 1 to 9.

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