Intelligent label for managing life cycle of rubber tube and rubber tube for glass processing
By installing radio frequency identification tags on the rubber tube and combining Internet of Things technology, the automatic identification and number of use of rubber tubes are realized, which solves the problems of low manual identification efficiency and poor reliability, and improves the management efficiency of glass processing.
Patent Information
- Application Number
- CN202421896374.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In glass production and processing, the service life management of rubber tubes relies on manual naked eye identification, resulting in low efficiency, error-prone and inability to identify in batches, affecting the quality of glass products.
Intelligent tags using radio frequency identification (RFID) technology are fixed on the rubber tube by installing a carrier to achieve automated identification and recording of the number of uses, and combined with the Internet of Things to conduct temporary overdue warnings and cleaning cycle warnings.
It realizes efficient, accurate and uninvisible identification and number of use recording of rubber tubes, solves the problems of low manual identification efficiency and poor reliability, and improves the level of automated management of glass processing.
Smart Images

Figure CN223140174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production and processing, in particular to an intelligent label for rubber tube life cycle management and a rubber tube for glass processing. Background Art
[0002] An important processing link in the glass production and processing industry is the vacuum pumping link, and a rubber tube is required as a tool for vacuum pumping processing of products. The rubber tube needs to be cleaned regularly with a high-pressure water gun. At the same time, as the number of uses of the rubber increases, its life gradually ages, resulting in insufficient airtightness, and thus the quality of glass products cannot meet the production quality requirements. In order to manage the service life and number of uses of the rubber ring, the traditional method is to number the rubber vacuum tube or put on a heat-resistant heat-shrinkable tube with color. Both of these methods can only rely on manual visual identification to record the service life and number of uses of the rubber ring. Not only is the work efficiency low, it is easy to make mistakes, and the reliability is poor, but also batch identification cannot be achieved, making it difficult to actually operate. Based on this, the utility model proposes an intelligent label for rubber tube life cycle management, which can realize efficient, rapid and automatic identification and record the number of uses of the rubber tube, so as to solve the problems of low work efficiency, easy error, poor reliability and inability to batch identify when using manual visual identification number or colored heat-shrinkable tube at present. Summary of the Utility Model
[0003] The purpose of the utility model is to provide an intelligent label for rubber tube life cycle management and a rubber tube for glass processing including the intelligent label. The intelligent label for rubber tube life cycle management can be efficiently, rapidly and automatically identified by an Internet of Things device after being installed on the tube body of the rubber tube for glass processing, and record the number of uses of the rubber tube, so as to solve the problems of low work efficiency, easy error, poor reliability and inability to batch identify when using manual visual identification number or colored heat-shrinkable tube at present.
[0004] To achieve the above purpose, the utility model provides the following solutions:
[0005] The utility model provides an intelligent label for rubber tube life cycle management, including:
[0006] An installation carrier for installing on the tube body of the rubber tube for glass processing;
[0007] A radio frequency identification tag disposed on the installation carrier, and the radio frequency identification tag can be automatically identified by the Internet of Things.
[0008] Preferably, the installation carrier is an elastic sleeve for sleeving outside the tube body of the rubber tube for glass processing.
[0009] Preferably, the elastic sleeve is a silica gel sleeve.
[0010] Preferably, the inner wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface, and the outer wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface.
[0011] Preferably, the RFID tag is disposed on the outer surface of the elastic sleeve or encapsulated within the side wall of the elastic sleeve.
[0012] Preferably, the RFID tag includes an RFID chip and an FPC encapsulation layer covering the outside of the RFID chip.
[0013] Preferably, the RFID tag is a strip-shaped tag, which is arranged annularly along the elastic sleeve or axially along the elastic sleeve.
[0014] The present utility model also provides a rubber tube for glass processing, which includes a rubber tube body for glass processing and the intelligent tag for rubber tube life cycle management according to any one of the above, and the intelligent tag for rubber tube life cycle management is sleeved outside the rubber tube body for glass processing.
[0015] Preferably, when the intelligent tag for rubber tube life cycle management is in an uninstalled state, the inner wall surface of the elastic sleeve is a cylindrical surface, and the inner diameter of the elastic sleeve is smaller than the outer diameter of the rubber tube body for glass processing.
[0016] Preferably, when the intelligent tag for rubber tube life cycle management is in an uninstalled state, the inner diameter of the elastic sleeve is 0.3 mm to 0.8 mm smaller than the outer diameter of the rubber tube body for glass processing.
[0017] The present utility model has achieved the following technical effects compared with the prior art:
[0018] The present utility model discloses an intelligent tag for rubber tube life cycle management, which includes an installation carrier and an RFID tag. The RFID tag is disposed on the installation carrier and can be automatically recognized by an Internet of Things device. The RFID tag is an intelligent tag based on RFID technology (radio frequency identification technology). By installing the intelligent tag for rubber tube life cycle management onto the rubber tube body for glass processing through its own installation carrier, the batch, efficient, and accurate non-intrusive identification of the rubber tube for glass processing can be realized by using RFID technology, and the number of times the rubber tube is used can be recorded. The functions of early warning for approaching expiration or overexpiration and early warning for approaching expiration of the cleaning cycle found during the use of the rubber tube are realized by using RFID sensing technology, achieving the purpose of rubber tube life cycle management, and solving the problems of low efficiency, easy error, poor reliability, and inability to batch identify existing in manual visual identification of numbers or colored heat shrinkable tubes.
[0019] The present utility model also provides a rubber tube for glass processing, which includes the intelligent label for rubber tube life cycle management described above. By installing the intelligent label for rubber tube life cycle management, the rubber tube can use RFID technology to achieve batch, efficient, and accurate non-contact identification of rubber tubes for glass processing, record the usage times of the rubber tube, and realize the Internet of Things perception technology with functions such as early warning for approaching expiration and early warning for approaching cleaning cycle, so as to achieve the purpose of rubber tube life cycle management, and solve the problems that the current manual visual identification of numbers or colored heat shrink tubes not only has low work efficiency, is prone to errors, has poor reliability, but also cannot be batch-identified. Brief Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is the overall structure diagram of the intelligent label for rubber tube life cycle management disclosed in the embodiment of the present utility model;
[0022] Figure 2 It is the installation schematic diagram of the radio frequency identification tag in the intelligent label for rubber tube life cycle management disclosed in the embodiment of the present utility model;
[0023] Figure 3 It is the preparation flow chart of the intelligent label for rubber tube life cycle management disclosed in the embodiment of the present utility model.
[0024] In the figure: 1 - intelligent label for rubber tube life cycle management; 1 - 1, installation carrier; 1 - 2, radio frequency identification tag. Detailed Embodiments
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0026] One of the purposes of the present utility model is to provide an intelligent label for rubber tube life cycle management, which can be efficiently, quickly, and automatically identified by the Internet of Things after being installed on the body of the rubber tube for glass processing, and record the usage times of the rubber tube, so as to solve the problems that the current manual visual identification of numbers or colored heat shrink tubes not only has low work efficiency, is prone to errors, has poor reliability, but also cannot be batch-identified.
[0027] Another object of the present utility model is to provide a rubber tube for glass processing including the above-mentioned intelligent label for rubber tube life cycle management.
[0028] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0029] Embodiment 1
[0030] As Figure 1 and Figure 2 shown, this embodiment provides an intelligent label 1 for rubber tube life cycle management, which includes an installation carrier 1-1 and a radio frequency identification tag 1-2. The installation carrier 1-1 is used to install the intelligent label 1 for rubber tube life cycle management on the body of the rubber tube for glass processing. The radio frequency identification tag 1-2, also known as the "RFID intelligent label", is arranged on the installation carrier 1-1 and can be automatically identified by the Internet of Things. The radio frequency identification tag 1-2 is an intelligent label based on RFID technology (radio frequency identification technology). By installing the intelligent label 1 for rubber tube life cycle management on the body of the rubber tube for glass processing through the installation carrier 1-1, the batch, efficient and accurate non-contact identification of the rubber tube for glass processing can be realized by using RFID technology, and the usage times of the rubber tube can be recorded, realizing the Internet of Things perception technology with functions such as early warning for approaching expiration and early warning for approaching the cleaning cycle for rubber tube life cycle management, and solving the problems that the current manual visual identification of numbers or colored heat shrinkable tubes not only has low work efficiency, is prone to errors, has poor reliability, but also cannot be batch-identified.
[0031] In this embodiment, the above-mentioned installation carrier 1-1 can be a sheet-shaped carrier or a sleeve-shaped carrier. As a preferred solution, in this embodiment, the installation carrier 1-1 is preferably set as an elastic sleeve for sleeving on the outside of the body of the rubber tube for glass processing. The elastic sleeve is preferably a silica gel sleeve. The elastic sleeve made of silica gel material can not only be detachably installed on the body of the rubber tube for glass processing, but also be convenient to remove the sleeve. The elastic sleeve can also tightly wrap around the outside of the body of the rubber tube for glass processing by using its own elasticity, preventing loosening and dislocation, resulting in the radio frequency identification tag 1-2 being unable to be identified.
[0032] In this embodiment, the inner wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface, and the outer wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface. As Figure 1 and Figure 2 shown, in this embodiment, the inner and outer wall surfaces of the elastic sleeve are preferably both cylindrical surfaces.
[0033] In this embodiment, the radio frequency identification tag 1-2 is a strip-shaped tag, which is arranged along the circumference of the elastic sleeve or along the axis of the elastic sleeve.
[0034] In this embodiment, the RFID tag 1-2 can be disposed on the outer surface of the elastic sleeve or encapsulated in the side wall of the elastic sleeve. To protect the RFID tag 1-2 from damage and extend its service life, in this embodiment, it is preferred to encapsulate the RFID tag 1-2 in the side wall of the elastic sleeve. By encapsulating and embedding the RFID tag 1-2 in the side wall of the elastic sleeve, it is equivalent to forming an integral structure between the RFID tag 1-2 and the elastic sleeve, and a silica gel protective layer is formed around the RFID tag 1-2. The silica gel material can withstand temperatures from -65°C to 250°C, enabling the above-mentioned intelligent tag 1 for rubber tube life cycle management to be repeatedly used in a 130°C environment and withstand high-pressure water gun washing.
[0035] In this embodiment, the RFID tag 1-2 includes an RFID chip and an FPC encapsulation layer covering the outside of the RFID chip. The RFID tag 1-2 uses FPC material as the outer encapsulation layer, enabling the RFID tag 1-2 to withstand temperatures from -40°C to 200°C, and enabling the above-mentioned intelligent tag 1 for rubber tube life cycle management to be repeatedly used in a 130°C environment and withstand high-pressure water gun washing.
[0036] This solution uses RFID (Radio Frequency Identification) as the basic technology for fast batch identification, adopts the FPC encapsulation process to form the basic form of the intelligent tag, and then uses the injection molding process to wrap and seal the RFID tag made of FPC material. That is, by adding vulcanizing agent and color paste to silicone gel (manufacturing products of different colors), a new type of tubular RFID intelligent tag with elastic expansion and contraction is manufactured. Finally, laser engraving technology is used to perform visual printing on the RFID intelligent tag to form the final product. The finished product of this new type of tubular RFID intelligent tag with elastic expansion and contraction (i.e., the intelligent tag 1 for rubber tube life cycle management) is not only convenient for disassembly and installation, but also the addition of color paste can be adjusted to different colors for identifying rubber tubes of different specifications and models.
[0037] The above-mentioned intelligent tag 1 for rubber tube life cycle management can be quickly installed, meet the requirements of repeated use in a 130°C environment and withstand high-pressure water gun washing, and can efficiently and quickly achieve automatic identification, record the number of uses, and realize the Internet of Things perception technology with functions such as early warning of approaching expiration and early warning of approaching cleaning cycle for the purpose of rubber tube life cycle management, solving the problems of current manual visual identification of numbers or colored heat shrinkable tubes, which not only has low work efficiency, is prone to errors, has poor reliability, but also cannot perform batch identification.
[0038] During installation, a lubricant can be used to lubricate the inner wall of the elastic sleeve (i.e., the installation carrier 1-1). The rubber tube body for glass processing can easily enter the elastic sleeve (i.e., the installation carrier 1-1). After cleaning the lubricant, the elasticity of the elastic sleeve (i.e., the installation carrier 1-1) and the outer wall tension of the rubber tube body for glass processing form a frictional force, which can prevent the smart label from slipping during use and ensure a firm connection.
[0039] Embodiment 2
[0040] This embodiment provides a rubber tube for glass processing, which is characterized by comprising a rubber tube body for glass processing and the smart label 1 for rubber tube life cycle management disclosed in Embodiment 1. The smart label 1 for rubber tube life cycle management is sleeved outside the rubber tube body for glass processing through an installation carrier 1-1 (i.e., an elastic sleeve).
[0041] In this embodiment, when the smart label 1 for rubber tube life cycle management is in an uninstalled state, the inner wall surface of the elastic sleeve is a cylindrical surface, and the inner diameter of the elastic sleeve is smaller than the outer diameter of the rubber tube body for glass processing. Generally, it is preferably that the inner diameter of the elastic sleeve is 0.3 mm to 0.8 mm smaller than the outer diameter of the rubber tube body for glass processing, which is beneficial to improving the holding force of the installation carrier 1-1 on the rubber tube body for glass processing after being sleeved outside the rubber tube body for glass processing.
[0042] During installation, a lubricant can be used to lubricate the inner wall of the elastic sleeve (i.e., the installation carrier 1-1). The rubber tube body for glass processing can easily enter the elastic sleeve (i.e., the installation carrier 1-1). After cleaning the lubricant, the elasticity of the elastic sleeve (i.e., the installation carrier 1-1) and the outer wall tension of the rubber tube body for glass processing form a frictional force, which can prevent the smart label from slipping during use and ensure a firm connection.
[0043] In the present utility model, specific examples are used to illustrate the principle and implementation mode of the present utility model. The descriptions of the above embodiments are only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be construed as a limitation to the present utility model.
Claims
1. An intelligent tag for rubber tube life cycle management, characterized in that, Comprising: An installation carrier (1-1), which is an elastic sleeve used for being sleeved outside the tube body of a rubber tube for glass processing; A radio frequency identification tag (1-2), which is arranged on the installation carrier (1-1), and the radio frequency identification tag (1-2) can be automatically identified by the Internet of Things.
2. The intelligent label for rubber tube life cycle management according to claim 1, wherein, The elastic sleeve is a silica gel sleeve.
3. The intelligent label for rubber tube life cycle management according to claim 1 or 2, characterized in that, The inner wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface, and the outer wall surface of the elastic sleeve is a cylindrical surface or a prismatic surface.
4. The intelligent label for rubber tube life cycle management according to claim 1 or 2, characterized in that, The radio frequency identification tag (1-2) is arranged on the outer surface of the elastic sleeve or encapsulated in the side wall of the elastic sleeve.
5. The intelligent label for rubber tube life cycle management according to claim 1 or 2, characterized in that, The radio frequency identification tag (1-2) includes a radio frequency identification chip and an FPC encapsulation layer covering the outside of the radio frequency identification chip.
6. The intelligent label for rubber hose life cycle management according to claim 1 or 2, characterized in that, The radio frequency identification tag (1-2) is a strip-shaped tag, which is arranged annularly along the elastic sleeve or axially along the elastic sleeve.
7. A rubber tube for glass processing, characterized in that, Comprising a tube body of a rubber tube for glass processing and the intelligent tag (1) for rubber tube life cycle management according to any one of claims 1, 2, 4 to 6, and the intelligent tag (1) for rubber tube life cycle management is sleeved outside the tube body of the rubber tube for glass processing.
8. The rubber tube for glass processing according to claim 7, characterized in that, When the intelligent tag (1) for rubber tube life cycle management is in an uninstalled state, the inner wall surface of the elastic sleeve is a cylindrical surface, and the inner diameter of the elastic sleeve is smaller than the outer diameter of the tube body of the rubber tube for glass processing.
9. The rubber tube for glass processing according to claim 8, characterized in that, When the intelligent tag (1) for rubber tube life cycle management is in an uninstalled state, the inner diameter of the elastic sleeve is 0.3 mm to 0.8 mm smaller than the outer diameter of the tube body of the rubber tube for glass processing.