Cable with twisted-pair structure

Through twisted structure cable design, copper conductors and insulating tapes are twisted and covered with metal tapes, combined with connecting blocks and slot support, the cable attenuation and resonance problems caused by periodic changes in the transmission line are solved, and stable transmission at higher frequencies is achieved.

CN223140401UActive Publication Date: 2025-07-22TONG YING DIAN YE SHEN ZHEN YOU XIAN GONG SI
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Patent Information

Application Number
CN202421667096.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-22
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

During long-distance transmission, due to periodic changes in the transmission line structure, the impedance is periodic discontinuous, causing cable attenuation to produce periodic resonance, which cannot meet the transmission requirements of future products for higher frequency.

Method used

The twisted structure cable design is adopted, and the copper conductor and insulating tape are twisted together and the metal tape is covered on its surface. The second conductor structure is supported by connecting blocks and connecting slots to avoid direct contact and fill the gap with cable sealing mud to improve insulation and heat dissipation.

Benefits of technology

It effectively reduces the resonance problem caused by cable attenuation, improves the transmission stability and safety of the cable, and meets the transmission requirements of future products for higher frequencies.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, in particular to a twisted-pair structure cable, which comprises a connector, the side surface of the connector is fixedly connected with a plurality of groups of first wire structures, each first wire structure comprises an insulating sleeve, a winding layer, a connecting block, a connecting clamping groove, a heat dissipation through hole and a plurality of groups of second wire structures, and the connecting blocks are arranged among the plurality of groups of second wire structures. A plurality of groups of second wire structures are stranded together, and each second wire structure comprises a metal belt, a hot melt mylar, an insulating belt and a copper wire; the two groups of copper wires containing the insulating tapes are twisted together, the resonance problem caused by cable attenuation is reduced by using the metal tapes, the transmission stability of the cable is improved, meanwhile, the second wire structures are twisted on the surfaces of the connecting blocks, direct contact of the multiple groups of second wire structures is avoided, the safety of the metal tapes is improved, and the service life of the cable is prolonged. And the heat dissipation capability of the cable is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, and particularly relates to a twisted pair structure cable. Background Art

[0002] With the rapid development of digital technology, the number and demand of personal computers, cloud storage, cloud computing, servers, and supercomputers are also increasing continuously. Signal integrity is particularly important during the transmission process.

[0003] During long-distance transmission, due to the periodic change of the transmission line structure, the impedance appears periodically discontinuous, and finally the attenuation appears periodic resonance. The cable attenuation will have a resonance problem at 18 GHz and cannot meet the higher requirements of future product transmission frequencies.

[0004] Therefore, it is necessary to invent a twisted pair structure cable to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a twisted pair structure cable to solve the problem that in the technology, due to the periodic change of the transmission line structure, the impedance appears periodically discontinuous, and finally the attenuation appears periodic resonance. The cable attenuation will have a resonance problem at 18 GHz and cannot meet the higher requirements of future product transmission frequencies.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a twisted pair structure cable, including a connector, and a plurality of groups of first wire structures are fixedly connected to the side of the connector. The first wire structure includes an insulating sleeve, a winding layer, a connection block, a connection card slot, heat dissipation through holes, and a plurality of groups of second wire structures. The connection block is arranged between the plurality of groups of second wire structures, and the plurality of groups of second wire structures are twisted together. The second wire structure includes a metal tape, a heat-melt mylar, an insulating tape, and a copper wire.

[0007] By adopting the above technical solution, the copper wire and the insulating tape are twisted together, and a metal tape is coated on the surface thereof, effectively reducing the resonance problem caused by cable attenuation. At the same time, the second wire structure is stuck on the outside of the connection block, leaving a certain gap between the second wire structures to avoid the second wire structures being closely attached to each other, effectively improving the heat dissipation of the cable.

[0008] Optionally, there are two groups of copper wires, and each group of copper wires is twisted by single-strand or multi-strand, and the insulating tapes are respectively coated on the surfaces of the two groups of copper wires.

[0009] By adopting the above technical solution, the insulating tape improves the insulation of the copper wire, and the insulating tape is made of materials such as polyethylene, polypropylene, foamed polyethylene, and fluororesin.

[0010] Optionally, two groups of the insulating tapes are twisted together, the heat-melt mylar is coated on the outside of the two groups of insulating tapes, and the metal tape is coated on the surface of the heat-melt mylar.

[0011] By adopting the above technical solution, the metal tape is used to reduce the resonance problem caused by cable attenuation.

[0012] Optionally, the gap formed by twisting the insulating tapes is filled with cable sealing compound.

[0013] By adopting the above technical solution, the sealing property, insulation property, weather resistance, flame retardancy, and abrasion resistance of the copper wire are improved.

[0014] Optionally, the winding layer is wound on the outside of multiple groups of second wire structures.

[0015] By adopting the above technical solution, the winding wire tightens multiple groups of second wire structures, improving the stability of the stranded connection of the second wire structures.

[0016] Optionally, the insulating sleeve is sleeved on the surface of the winding layer.

[0017] By adopting the above technical solution, the insulating sleeve is used to improve the overall use safety of the cable. The insulating sleeve is made of materials such as polyethylene, polypropylene, foamed polyethylene, and fluororesin.

[0018] Optionally, the connection card slot is opened on the side surface of the connection block, and the second wire structure is stuck inside the connection card slot.

[0019] By adopting the above technical solution, multiple groups of second wire structures are wound on the surface of the connection block and inside the link card slot, improving the stability of the connection of the second wire structures. At the same time, direct contact between the second wire structures is avoided, and the heat generated during the use of the second wire structures is prevented from affecting each other.

[0020] Optionally, the heat dissipation through hole is opened in the middle of the connection block.

[0021] By adopting the above technical solution, the heat dissipation through hole is used to improve the heat dissipation performance of the second wire structure.

[0022] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0023] 1. By twisting the copper wire and the insulating tape together and coating the metal tape on its surface, the present utility model effectively reduces the resonance problem caused by cable attenuation, improves the stability of cable transmission, and solves the problem that due to the periodic change of the transmission line structure, the impedance appears periodically discontinuous, ultimately leading to periodic resonance of attenuation. The cable attenuation will generate a resonance problem at 18 GHz and cannot meet the higher requirements for the transmission frequency of future products.

[0024] 2. The utility model improves the connection stability of the second wire structure by winding multiple groups of the second wire structure on the surface of the connection block and inside the link card slot, while avoiding the direct contact of the second wire structure, preventing the heat generated during the use of the second wire structure from affecting each other, thereby effectively improving the safety of the second wire structure during long-distance transmission and further meeting the higher requirements for the transmission frequency of future products. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 is a schematic diagram of the first wire structure of the utility model;

[0027] Figure 3 is a schematic diagram of the connection block structure of the utility model;

[0028] Figure 4 is a schematic diagram of the second wire structure of the utility model;

[0029] Figure 5 is a schematic diagram of the copper wire structure of the utility model.

[0030] Description of the reference numerals:

[0031] 1, connector; 2, first wire structure; 21, insulating sleeve; 22, winding layer; 23, connection block; 24, connection card slot; 25, heat dissipation through hole; 3, second wire structure; 31, metal strip; 32, heat-melt mylar; 33, insulating tape; 34, copper wire; 35, cable sealing clay. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0033] The present utility model provides a twisted pair structure cable as Figures 1 to 3 shown, including a connector 1. Multiple groups of first wire structures 2 are fixedly connected to the side surface of the connector 1. The first wire structure 2 includes an insulating sleeve 21, a winding layer 22, a connection block 23, a connection card slot 24, a heat dissipation through hole 25, and multiple groups of second wire structures 3. The connection block 23 is arranged between multiple groups of second wire structures 3. Multiple groups of second wire structures 3 are twisted together. The winding layer 22 is wound on the outside of multiple groups of second wire structures 3. The insulating sleeve 21 is sleeved on the surface of the winding layer 22. The connection card slot 24 is opened on the side surface of the connection block 23. The second wire structure 3 is stuck inside the connection card slot 24. The heat dissipation through hole 25 is opened in the middle of the connection block 23.

[0034] Among them, during use, multiple groups of second wire structures 3 are stranded on the surface of the connection block 23, and the second wire structures 3 are stuck inside the connection card slots 24. At the same time, according to the number of stranded second wire structures 3, a connection block 23 with a corresponding number of connection card slots 24 can be used. The connection block 23 supports the second wire structures 3, improves the stability of the second wire structures 3, and at the same time prevents the second wire structures 3 from directly contacting each other, reducing the influence of the heat generated during the transmission of the second wire structures 3 on other second wire structures 3 and improving the transmission safety of the second wire structures 3.

[0035] In addition, a winding layer 22 is wound around the surface of multiple groups of second wire structures 3 to tightly fix the second wire structures 3 on the surface of the connection block 23. Then, an insulating sleeve 21 is coated on the surface of the winding layer 22 to improve the safety of cable use.

[0036] Participate Figure 4 and Figure 5 Moreover, the second wire structure 3 includes a metal strip 31, a heat - melt mylar 32, an insulating tape 33, and copper wires 34. There are two groups of copper wires 34, and each group of copper wires 34 is stranded by single - strand or multi - strand. The insulating tapes 33 are respectively coated on the surfaces of the two groups of copper wires 34, and the two groups of insulating tapes 33 are stranded together. The heat - melt mylar 32 is coated on the outside of the two groups of insulating tapes 33, and the metal strip 31 is coated on the surface of the heat - melt mylar 32. The cable sealant 35 is filled in the gaps where the insulating tapes 33 are stranded.

[0037] Specifically, the insulating tape 33 is pressed on the surface of the copper wire 34 to protect the copper wire 34. Then, the two groups of copper wires 34 with insulating tapes 33 are stranded together, and then the cable sealant 35 is filled in the stranded gaps to improve the sealing, insulation, weather resistance, flame retardancy, and wear resistance of the copper wire 34. Then, the heat - melt mylar 32 is coated on the surface of the cable sealant 35, and then the metal strip 31 is coated on the surface of the heat - melt mylar 32. The metal strip 31 reduces the resonance problem caused by cable attenuation and improves the transmission stability of the cable.

[0038] The working principle of the present utility model: To facilitate the long - distance transmission of the cable and ensure the stability during the transmission process, two groups of copper wires 34 with insulating tapes 33 are stranded together, then the cable sealant 35 is filled in the stranded gaps, then the heat - melt mylar 32 is coated on the surface of the cable sealant 35, and then the metal strip 31 is coated on the surface of the heat - melt mylar 32. The metal strip 31 reduces the resonance problem caused by cable attenuation and improves the transmission stability of the cable. At the same time, by stranding the second wire structures 3 on the surface of the connection block 23, direct contact between multiple groups of second wire structures 3 is avoided, the safety of the metal strip 31 is improved, and at the same time, the heat dissipation capacity of the cable is improved.

[0039] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and the descriptions in the specification are only preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. A twisted pair cable structure, including a connector (1), characterized in that: Multiple groups of first wire structures (2) are fixedly connected to the side of the connector (1). The first wire structure (2) includes an insulating sleeve (21), a winding layer (22), a connection block (23), a connection card slot (24), heat dissipation through holes (25), and multiple groups of second wire structures (3). The connection block (23) is arranged between multiple groups of second wire structures (3), and multiple groups of the second wire structures (3) are twisted together. The second wire structure (3) includes a metal strip (31), a heat-melt mylar (32), an insulating tape (33), and a copper wire (34).

2. The twisted pair structure cable according to claim 1, characterized in that: There are two sets of the copper wires (34), and each set of the copper wires (34) is stranded by single-strand or multi-strand. The insulating tapes (33) are respectively coated on the surfaces of the two sets of copper wires (34).

3. The twisted pair cable according to claim 2, wherein: The two sets of insulating tapes (33) are twisted together. The heat-melt mylar (32) is coated on the outside of the two sets of insulating tapes (33). The metal strip (31) is coated on the surface of the heat-melt mylar (32).

4. The twisted pair structure cable according to claim 1, wherein: Cable sealant (35) is filled in the gap where the insulating tapes (33) are twisted.

5. The twisted-pair structure cable according to claim 1, characterized in that: The winding layer (22) is wound on the outside of multiple groups of second wire structures (3).

6. The twisted pair structure cable according to claim 5, wherein: The insulating sleeve (21) is sleeved on the surface of the winding layer (22).

7. The twisted pair structure cable according to claim 1, characterized in that: The connection card slot (24) is opened on the side of the connection block (23), and the second wire structure (3) is stuck inside the connection card slot (24).

8. A twisted pair structure cable according to claim 1, characterized in that: The heat dissipation through holes (25) are opened in the middle of the connection block (23).

Citation Information

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