Integrated plate type photovoltaic connector
Through the design of integrated plate-shaped positioning structure and waterproof components, the fracture problem caused by radial tensile or torsional force during installation is solved, and the stability and waterproofness of the connector are achieved, ensuring the long-term stable operation of the photovoltaic connector.
Patent Information
- Application Number
- CN202422301972.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the installation process, existing photovoltaic connectors are prone to cracks or breaks due to excessive radial tension or torsional force, which poses safety hazards and is easily invaded by water vapor, affecting stability.
The integrated plate-shaped positioning structure and waterproof components are adopted to increase the contact area between the positioning member and the support member, and fixed by pressing the pressure in axial direction to avoid torsional force and torque. Combined with a waterproof pad and waterproof ring, it prevents water vapor from entering and ensures the stability and waterproofness of the connector.
Effectively avoid breakage of photovoltaic connectors, eliminate safety hazards, ensure long-term and stable working conditions, prevent water vapor from intrusion, and improve the stability and pull resistance of the connector.
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Figure CN223141126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic connectors, in particular to an integrated plate-type photovoltaic connector. Background Art
[0002] With the increasing expansion of photovoltaic power generation applications, the applications of inverters and photovoltaic connectors are becoming more and more frequent, and the application environment is becoming more and more complex. The installation party's requirements for the stability and convenience of the connectors are also increasing day by day.
[0003] During use, a photovoltaic generator is generally fixed on the box wall of an inverter. One end extends into the inverter and is connected to the electronic components inside through a cable, and the other end extends outside the inverter and is connected to an electrical device. For the convenience of assembly and fixation, the current photovoltaic connectors are generally tightened on the box wall of the inverter by means of screw and nut cooperation. For example, in the patent documents with patent numbers ZL201720869390.5 and ZL202320736128.5, two currently common male and female photovoltaic connectors are respectively recorded. Threads are provided on the outer walls of their plastic bodies that are connected to electrical devices. During installation and use, only the nuts outside need to be loosened or tightened. However, in actual installation production, due to the different relative placement positions of different electrical devices and the inverter, and the different structural settings of the connectors on different electrical devices, cracks or even fractures may occur in the threaded sections of the photovoltaic connector plastic shells due to excessive radial tension or torsional force during installation or use, and there are safety hazards such as electric leakage during use. Summary of the Invention
[0004] Aiming at the problems existing in the above-mentioned prior art, the utility model provides an integrated plate-type photovoltaic connector, which adopts an integrated plate-shaped positioning structure, can significantly increase the contact area between the positioning member and the supporting member, achieve the purpose of avoiding the fracture of the photovoltaic connector and eliminating safety hazards, and at the same time can avoid and reduce the entry of water vapor from the outside and its two connection ends into the photovoltaic connector, ensuring that the photovoltaic connector can maintain a stable working state for a long time.
[0005] To solve the above technical problems, a technical solution adopted by the utility model is as follows:
[0006] An integrated plate-type photovoltaic connector, the photovoltaic connector includes a positioning member and more than one conductive terminal embedded therein, and both ends of each conductive terminal can be electrically connected to a power supply component and an electrical component respectively; wherein:
[0007] The positioning member includes an integrally formed positioning plate and more than one hollow tube. The positioning plate is provided with a first positioning structure for fixing it on the power supply component. A plurality of the hollow tubes are arranged in parallel and perpendicularly pass through the positioning plate, and both ends thereof extend to the outside of the positioning plate respectively. A conductive terminal can be fixedly clamped in each hollow tube in a matching manner;
[0008] On the outer wall of each hollow tube facing the electrical component or on its outside, a set of positioning buckles is provided. One end of each set of positioning buckles is connected to and integrally formed with the positioning plate, and the other end extends to the outer wall of the end of a hollow tube or its radial outside to cooperate with each hollow tube and the conductive terminal therein to form a female connector or a male connector.
[0009] As a further elaboration of the above technical solution:
[0010] In the above technical solution, a waterproof component is further included. The waterproof component includes a waterproof pad and a plurality of inner waterproof rings. The waterproof pad is embedded in the side wall of the positioning plate facing the power supply component and is sleeved around each hollow tube in a matching manner. Each inner waterproof ring is sleeved on the end of a conductive terminal facing the power supply component and extends to its axial outside.
[0011] In the above technical solution, a snap ring is further sleeved on each conductive terminal on the side close to the electrical component of the inner waterproof ring. One end of each snap ring is embedded in the inner wall of the hollow tube, and the other end is embedded on the conductive terminal.
[0012] In the above technical solution, an outer waterproof ring is further embedded on the outer wall of each hollow tube separated from one end of the positioning buckle.
[0013] In the above technical solution, a second positioning structure adapted to the first positioning structure is provided on the waterproof pad.
[0014] In the above technical solution, both the positioning member and the waterproof component are insulating members.
[0015] In the above technical solution, more than one third positioning structure for fixing the electrical component is formed on each set of positioning buckles.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing an integrally formed positioning plate, hollow tube and positioning buckle, during use, only an axial pressing force is applied to the integrally formed positioning member, and the torsional force and torque are almost zero. Moreover, the positioning plate with an integrated plate-like structure can significantly increase the contact area between the positioning member and the supporting member, improving the stability and multi-directional tensile strength of the positioning member, achieving the purpose of avoiding the fracture of the photovoltaic connector and eliminating potential safety hazards; By providing a waterproof assembly, it is possible to prevent and reduce the entry of water vapor from the outside and its two connecting ends into the photovoltaic connector, ensuring that the photovoltaic connector can maintain a stable working state for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the first embodiment of the present utility model;
[0018] Figure 2 is Figure 1 exploded structural diagram of;
[0019] Figure 3 is Figure 1 installation and use structural diagram of.
[0020] Figure 4 is the installation and use structural diagram of the second embodiment of the present utility model;
[0021] Figure 5 is the installation and use structural diagram of the third embodiment of the present utility model;
[0022] Figure 6 is the installation and use structural diagram of the fourth embodiment of the present utility model.
[0023] In the figure: 100, positioning member; 200, conductive terminal; 300, power supply component; 400, power-consuming component; 10, positioning plate; 20, hollow tube; 30, positioning buckle; 60, waterproof pad; 70, inner waterproof ring; 80, snap ring; 90, outer waterproof ring; 1, first positioning structure; 2, second positioning structure; 3, third positioning structure; 4, cut groove; 5, elastic arm; 6, limit card slot. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0025] The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "several" and "a plurality" is two or more, unless otherwise specifically defined. In the present application, unless otherwise clearly specified and limited, the terms "mounted", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application may be understood according to specific circumstances. In the present application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0026] As Figure 1 shown, an integrated plate-type photovoltaic connector, the photovoltaic connector includes a positioning member 100 and more than one conductive terminal 200 embedded therein, and both ends of each conductive terminal 200 can be electrically connected to a power supply component 300 and an electrical component 400 respectively; wherein:
[0027] The positioning member 100 includes an integrally formed positioning plate 10 and one or more hollow tubes 20. The positioning plate 10 is provided with a first positioning structure 1 for fixing it on the power supply component 300. A plurality of hollow tubes 20 are arranged in parallel and perpendicularly penetrate through the positioning plate 10, and both ends thereof extend to the outside of the positioning plate 10 respectively. A conductive terminal 200 can be fixedly clamped in each hollow tube 20 in a matching manner;
[0028] On the outer wall of each hollow tube 20 facing the electrical component 400 or on its outside, a set of positioning buckles 30 are provided. One end of each set of positioning buckles 30 is connected to and integrally formed with the positioning plate 10, and the other end extends to the outer wall of the end of a hollow tube 20 or its radial outside, so as to cooperate with each hollow tube 20 and the conductive terminal 200 therein to form a female connector end 40 or a male connector end 50.
[0029] The structures of the female connector end 40 and the male connector end 50 are common knowledge to those skilled in the art, and their specific structures will not be elaborated here.
[0030] As Figure 2 shown, it further includes a waterproof component. The waterproof component includes a waterproof pad 60 and a plurality of inner waterproof rings 70. The waterproof pad 60 is embedded on the side wall of the positioning plate 10 facing the power supply component 300 and is sleeved around each hollow tube 20 in a matching manner. The waterproof pad 60 is provided with a second positioning structure 2 on it that is adapted to the first positioning structure 1. Each inner waterproof ring 70 is sleeved on the end of a conductive terminal 200 facing the power supply component 300 and extends to its axial outside; a snap ring 80 is further sleeved on each conductive terminal 200 on the side close to the electrical component 400 of the inner waterproof ring 70. One end of each snap ring 80 is embedded in the inner wall of the hollow tube 20, and the other end is embedded on the conductive terminal 200; an outer waterproof ring 90 is further embedded on the outer wall of each hollow tube 20 separated from one end of the positioning buckle 30.
[0031] In this embodiment, the snap ring 80 is an adjustable ring structure, which is provided with a cut groove 4 extending axially and penetrating through the snap ring 80. One end of the snap ring 80 forms a plurality of elastic arms 5 arranged along its contour and extending obliquely outward. The inner wall of the hollow tube 20 is provided with a card slot that can be engaged with these elastic arms 5. The outer wall of the hollow tube 20 of the male connector end 50 is further provided with a limit groove 6 adapted to the outer waterproof ring 90.
[0032] As Figure 3As shown in the figure, during installation, pass the hollow tube 20 equipped with the conductive terminal 200 through the power supply component 300, make the end of the positioning plate 10 away from the positioning buckle 30 abut against the power supply component 300, and use the locking piece to pass through the first positioning structure 1 to fix the positioning plate 10 thereon. Finally, connect one end of the conductive terminal 200 to the cable or electronic component in the power supply component 300. During use, connect the male connection end on the electrical component 400 to the female connector 40, or connect the female end thereon to the male connector 50. After the photovoltaic connector is installed and fixed to the power supply component 300, the mounting plate 10 tightly presses the waterproof pad 60 against the side wall of the power supply component 300, which can avoid or reduce the entry of water vapor into the photovoltaic connector from the outside of the power supply component 300. The inner waterproof ring 70 can avoid or reduce the entry of water vapor into the photovoltaic connector from the connection end of the power supply component 300, and the outer waterproof ring 90 can avoid or reduce the entry of water vapor into the photovoltaic connector from the connection end of the electrical component 400. The cooperation of each waterproof component can better protect the conductive terminal 200 in each hollow tube 20, ensuring that the photovoltaic connector can maintain a stable working state for a long time.
[0033] As Figure 3 shown, in this embodiment, two hollow tubes 20 are provided on the positioning plate 10, and the two hollow tubes 20 and the positioning buckle 30 respectively form the female connector 40 and the male connector 50. In application, as Figures 4 - 6 shown, according to needs, one or more than three hollow tubes 20 can also be provided on the positioning plate 10, and appropriate positioning buckles 30 are selected to form the female connector 40 or the male connector 50; the positioning member 100 and the waterproof component are both insulating members; more than one third positioning structure 3 for fixing the electrical component 400 is formed on each group of positioning buckles 30.
[0034] During the installation and use of the present utility model, only axial pressing force is applied to the integrally formed positioning member 100, and the torsional force and torque are almost zero. Moreover, the plate-shaped positioning plate 10 can significantly increase the contact area between the positioning member 100 and the power supply component 300, improving the stability and multi-directional tensile strength of the positioning member 100, achieving the purpose of avoiding the fracture of the photovoltaic connector and eliminating potential safety hazards.
[0035] The above does not impose any limitation on the technical scope of the present utility model. Any modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. Integrated plate-type photovoltaic connector. The photovoltaic connector includes a positioning member and more than one conductive terminal embedded therein. Both ends of each conductive terminal can be electrically connected to a power supply component and an electrical component respectively. It is characterized in that: The positioning member includes an integrally formed positioning plate and more than one hollow tube. The positioning plate is provided with a first positioning structure for fixing it on the power supply component. A plurality of the hollow tubes are arranged in parallel and all vertically pass through the positioning plate, and both ends of each of them extend to the outside of the positioning plate. Each of the hollow tubes can snugly hold one of the conductive terminals. On the outer wall or outside of each hollow tube facing the electrical component, a set of positioning buckles is provided. One end of each set of positioning buckles is connected to and integrally formed with the positioning plate, and the other end extends to the outer wall or the radial outside of the end of one of the hollow tubes to cooperate with each of the hollow tubes and the conductive terminal therein to form a female connector end or a male connector end.
2. The integrated plate-type photovoltaic connector according to claim 1, wherein It further includes a waterproof assembly. The waterproof assembly includes a waterproof pad and a plurality of inner waterproof rings. The waterproof pad is embedded on the side wall of the positioning plate facing the power supply component and is snugly sleeved around each of the hollow tubes. Each inner waterproof ring is snugly sleeved on the end of one of the conductive terminals facing the power supply component and extends to the outside of its axial direction.
3. The integrated plate-type photovoltaic connector according to claim 2, characterized in that, A snap ring is further sleeved on each conductive terminal on the side close to the electrical component of the inner waterproof ring. One end of each snap ring is embedded in the inner wall of the hollow tube, and the other end is embedded on the conductive terminal.
4. The integrated plate-type photovoltaic connector according to claim 3, wherein, An outer waterproof ring is further embedded on the outer wall of each hollow tube separated from one end of the positioning buckle.
5. The integrated plate-type photovoltaic connector according to claim 2, wherein, The waterproof pad is provided with a second positioning structure adapted to the first positioning structure.
6. The integrated plate-type photovoltaic connector according to claim 1, wherein The positioning member and the waterproof assembly are both insulating members.
7. The integrated plate-type photovoltaic connector according to any one of claims 1-6, characterized in that, More than one third positioning structure for fixing the electrical component is formed on each set of positioning buckles.
Citation Information
Patent Citations
A photovoltaic connector
CN207504257U