Flexible connection aging line for capacitors of different specifications

By designing flexible connection aging wires, using removable connection clips and flexible wires, the problem of poor adaptability of existing aging wires is solved, and quick connection and safe and efficient aging tests are achieved.

CN223141244UActive Publication Date: 2025-07-22NANTONG HICON ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422281055.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Existing flexible connection aging line designs are usually aimed at capacitors of specific specifications, and cannot adapt to capacitors of different sizes, shapes and pin spacing, resulting in unstable connections and complex operation, affecting the aging test effect.

Method used

A flexible connection aging wire including wires, connection clips and resistors is designed. The connection clip consists of a main clip and a secondary clip. The clamp end is equipped with a saw tooth groove to enhance friction. The wires are flexible materials. The connecting components adopt a detachable structure to avoid welding connections.

Benefits of technology

It realizes rapid connection of capacitors of different specifications, reduces downtime, improves the versatility and flexibility of aging lines, enhances connection reliability and safety, and avoids test errors and welding risks caused by poor contact.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223141244U_ABST
    Figure CN223141244U_ABST
Patent Text Reader

Abstract

The utility model discloses a flexible connection aging line for capacitors of different specifications, and particularly relates to the technical field of flexible connection aging lines, the flexible connection aging line comprises a wire, a connecting clamp and a resistor, the wire comprises a first wire and a second wire, a connecting piece is arranged between the connecting clamp and the resistor, and the resistor is arranged between the connecting clamp and the wire. The connecting clamp comprises a main clamp body and an auxiliary clamp body, and the inner side wall of the main clamp body is connected with a first connecting block. According to the utility model, through the arrangement of the connecting clamp, the capacitor aging test device can be rapidly connected with capacitors of different specifications during use, is suitable for capacitors of different sizes, shapes and pin distances, does not need to independently design connecting lines for capacitors of different specifications, and does not need to stop for a long time to replace the connecting lines when aging tests of capacitors of different specifications are carried out; the shutdown time of the device is reduced, the time for replacing the connecting line is saved, and the universality and flexibility of the aging line are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of flexible connection aging lines, and particularly relates to a flexible connection aging line for capacitors of different specifications. Background Technique

[0002] During the production and use of capacitors, aging tests are required to examine the performance changes under long-term working conditions. The aging test mainly simulates the use of capacitors in the actual working environment. By applying certain voltage and temperature conditions, the performance changes of capacitors are observed, including changes in capacitance, changes in loss tangent value, changes in leakage current, etc., and a flexible connection aging line is used to connect between the capacitor and the test equipment;

[0003] Currently, most of the existing flexible connection aging lines are generally designed according to capacitors of a certain specific specification. When encountering capacitors with different sizes or pin spacings, it is easy to cause the aging line to be incompatible with the capacitor, resulting in unstable connection, thus affecting the aging test. In addition, the shapes of capacitors are diverse, making the aging line inapplicable to capacitors of different shapes. For capacitors of different specifications, the aging line needs to be frequently replaced or adjusted, resulting in a relatively complex connection operation for the capacitor and being inconvenient for connection. Content of the Utility Model

[0004] The purpose of the utility model is to provide a flexible connection aging line for capacitors of different specifications to solve the above deficiencies in the technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A flexible connection aging line for capacitors of different specifications, including a wire, a connection clip, and a resistor. The wire includes a first wire and a second wire. There is a connecting piece between the connection clip and the resistor. The resistor is arranged between the connection clip and the wire. The connection clip includes a main clip and a sub-clip. A first connection block is connected to the inner side wall of the main clip. A second connection block elastically hinged to the first connection block is connected to the inner side wall of the sub-clip. One end of the connecting piece is welded to the end of the sub-clip. The lead of the resistor is welded to the end of the connecting piece away from the sub-clip. A serrated groove is formed at the clamping end of the connection clip, which enhances the frictional force between the connection clip and the capacitor, ensures the connection stability, enhances the reliability after connection, and avoids the occurrence of test errors due to poor contact. An insulating sleeve is sleeved on the end of the main clip. The wire is a flexible wire, which has good flexibility itself and can be adjusted according to the specific position of the capacitor, making the connection more simple and fast. And because the flexible wire has good flexibility and durability, it can reduce the wear caused by frequent plugging and unplugging and extend the service life of the aging line.

[0006] Through the above technical solution:

[0007] When connecting, manually pinch the ends of the main clamp and the auxiliary clamp toward the middle to open the clamping end of the connecting clamp, then place the connecting end outside the connecting end of the capacitor, and finally release the ends of the main clamp and the auxiliary clamp to connect the clamping end of the connecting clamp to the connecting end of the capacitor. The capacitor can be quickly connected and can also be quickly connected to capacitors of different specifications. It is suitable for capacitors of different sizes, shapes and pin spacings. There is no need to design connecting wires separately for each specification of capacitor. When performing aging tests on capacitors of different specifications, there is no need to shut down for a long time to replace the connecting wires, which reduces the downtime of the equipment, saves the time for replacing the connecting wires, and improves the versatility and flexibility of the use of the aging line.

[0008] Preferably, a connection component is provided at the connection point between the resistor and the wire, and the connection component includes a connection shell connected to one end of the resistor, and a connection terminal is connected in a reserved slot of the connection shell.

[0009] Preferably, a connecting plug is inserted into the connection of the connecting terminal, one end of the connecting plug away from the connecting terminal is connected to the end of the wire, and the connecting terminal is provided with a fastening screw for fastening the connecting plug after being inserted.

[0010] Preferably, a cover plate is hingedly connected to the opening of the front surface wall of the connecting shell, a screw is threadedly connected to the cover plate, and a screw groove matched with the screw is formed on the inner wall of the connecting shell.

[0011] Through the above technical solution:

[0012] When the wire is damaged, first take the screwing tool to unscrew the screw from the screw groove, then pry the cover plate outward to open the connection shell, then loosen the fastening screw, and finally pull the wire and unplug the connection plug from the connection terminal. This operation can quickly remove the worn wire and replace it with a new one by performing the above operation in reverse. This solves the problem that the existing welding connection requires special tools during disassembly and assembly, making it difficult to replace the wire, enhances the speed of wire replacement, and also prevents the use of welding connection due to the generation of toxic gases during welding, which may cause harm to the operator's body, thereby improving the safety of maintenance of aging wires.

[0013] In addition, the connecting terminal is connected to a first wire and a second wire, and the other ends of the first wire and the second wire are respectively connected to another connecting clip, so that the number of corresponding connecting clips can be selected according to capacitors of different diameters, thereby avoiding the problem of a fixed number of aging ovens due to the number of connecting clips being a fixed value, and solving the problem of aging efficiency of different diameters and different numbers.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. By setting up connection clips, the aging line is composed of wires, resistors and connection clips, and the connection clips are driven to close by springs. During use, it can be quickly connected to capacitors of different specifications, applicable to capacitors of different sizes, shapes and pin spacings. There is no need to separately design connecting wires for each specification of capacitor. When conducting aging tests on capacitors of different specifications, there is no need to shut down the equipment for a long time to replace the connecting wires, reducing the downtime of the equipment, saving the time for replacing the connecting wires, and improving the versatility and flexibility of the aging line. In addition, two wires are connected to one end of the connection clip, and the two wires are respectively connected to another connection clip, enabling it to select the corresponding number of connection clips according to capacitors of different diameters, avoiding the problem of a fixed number of aging ovens caused by the fixed number of connection clips, solving the problem of different aging efficiencies for different diameters and different quantities. Moreover, the clamping end of the connection clip is provided with serrated textures, which can enhance the friction between the connection clip and the capacitor, ensuring connection stability, enhancing the reliability after connection, and avoiding test errors caused by poor contact.

[0016] 2. By setting up connection components, during the maintenance of the aging line, the disassembly and assembly of the wires can be quickly achieved, solving the problem that the existing welding connection method requires special tools for disassembly and assembly, making it difficult to replace the wires. It effectively shortens the time for wire replacement, enhances the quickness of wire replacement, and also prevents the generation of toxic gases during the welding process in the case of welding connection, which may cause harm to the operator's body, improving the safety of aging line maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0018] Figure 1 is one of the overall structural schematic diagrams of the present invention;

[0019] Figure 2 is the second overall structural schematic diagram of the present invention;

[0020] Figure 3 is the schematic diagram of the connection housing of the present invention being opened;

[0021] Figure 4 is Figure 3 the enlarged schematic diagram of part A of;

[0022] Figure 5Schematic diagram of the connection clip of the present utility model in an open state.

[0023] Explanation of reference numerals:

[0024] 1. First wire; 2. Second wire; 3. Connection clip; 31. Main clip; 32. Sub-clip; 33. First connection block; 34. Second connection block; 4. Resistor; 5. Connector; 6. Connection assembly; 61. Connection housing; 62. Connection terminal; 63. Connection plug; 64. Fastening screw; 65. Cover plate; 66. Screwing screw; 67. Thread groove; 7. Insulating sleeve. Detailed implementation manners

[0025] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below in conjunction with the accompanying drawings.

[0026] The present utility model provides a flexible connection aging line for capacitors of different specifications as shown in Figure 1 , Figure 2 and Figure 5 , including:

[0027] Wires, connection clip 3 and resistor 4. The wires include first wire 1 and second wire 2. A connector 5 is provided between connection clip 3 and resistor 4. Resistor 4 is arranged between connection clip 3 and the wires. Connection clip 3 includes main clip 31 and sub-clip 32. A first connection block 33 is connected to the inner side wall of main clip 31. A second connection block 34 elastically hinged to the first connection block 33 is connected to the inner side wall of sub-clip 32. One end of connector 5 is welded to the end of sub-clip 32. The lead of resistor 4 is welded to the end of connector 5 away from sub-clip 32. A serrated groove is provided at the clamping end of connection clip 3, which can enhance the friction between connection clip 3 and the capacitor, ensure the connection stability, enhance the reliability after connection, and avoid the situation of test error caused by poor contact. An insulating sleeve 7 is sleeved on the end of main clip 31. The wires are flexible wires, which have good flexibility themselves and can be adjusted according to the specific position of the capacitor, making the connection more convenient and fast. Moreover, due to the good flexibility and durability of the flexible wires, the wear caused by frequent plugging and unplugging can be reduced, and the service life of the aging line can be prolonged.

[0028] Through the above technical solution:

[0029] When connecting, manually pinch the ends of the main clamp 31 and the auxiliary clamp 32 toward the middle to open the clamping end of the connecting clamp 3, then place the connecting end outside the connecting end of the capacitor, and finally loosen the ends of the main clamp 31 and the auxiliary clamp 32 to connect the clamping end of the connecting clamp 3 to the connecting end of the capacitor. This can quickly connect the capacitor and can also quickly connect to capacitors of different specifications. It is suitable for capacitors of different sizes, shapes and pin spacings. There is no need to design connecting wires separately for each specification of capacitor. When performing aging tests on capacitors of different specifications, there is no need to shut down for a long time to replace the connecting wires, which reduces the downtime of the equipment, saves the time for replacing the connecting wires, and improves the versatility and flexibility of the use of the aging line.

[0030] The utility model provides Figure 3 and Figure 4 A flexible connecting aging wire for capacitors of different specifications is shown, and a connecting component 6 is provided at the connection between the resistor 4 and the wire. The connecting component 6 includes a connecting shell 61 connected to one end of the resistor 4, and a connecting terminal 62 is connected in a reserved empty slot of the connecting shell 61.

[0031] A connection plug 63 is inserted into the connection part of the connection terminal 62. One end of the connection plug 63 away from the connection terminal 62 is connected to the end of the wire. The connection terminal 62 is provided with a fastening screw 64 for fastening the connection plug 63 after being inserted.

[0032] A cover plate 65 is hingedly connected to the opening of the front surface wall of the connecting shell 61 , and a screw 66 is threadedly connected to the cover plate 65 . A screw groove 67 matched with the screw 66 is formed on the inner wall of the connecting shell 61 .

[0033] Through the above technical solution:

[0034] When the wire is damaged, first take the screwing tool to unscrew the screw 66 from the screw groove 67, then bend the cover 65 outward to open the connection shell 61, then loosen the fastening screw 64, and finally pull the wire to pull the connecting plug 63 out of the connecting terminal 62. This operation can quickly remove the worn wire and replace it with a new one by performing the above operation in reverse. This solves the problem that the existing welding connection requires special tools during disassembly and assembly, making it difficult to replace the wire, enhances the speed of wire replacement, and also prevents the use of welding connection, which may cause toxic gas to be generated during welding and cause harm to the operator's body, thereby improving the safety of maintenance of aging wires.

[0035] In addition, a first electric wire 1 and a second electric wire 2 are connected to the connection terminal 62, and the other ends of the first electric wire 1 and the second electric wire 2 are respectively connected to another connection clip 3, so that the number of corresponding connection clips 3 can be selected according to capacitors with different diameters, avoiding the problem that the number of aging ovens is fixed due to the fixed value of the number of connection clips 3, and solving the problems of aging efficiency with different diameters and different numbers.

[0036] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A flexible connection aging line for capacitors of different specifications, characterized in that, Including: A wire, a connection clip (3) and a resistor (4). The wire includes a first wire (1) and a second wire (2). A connecting member (5) is provided between the connection clip (3) and the resistor (4), and the resistor (4) is arranged between the connection clip (3) and the wire. The connection clip (3) includes a main clip (31) and a sub-clip (32). A first connection block (33) is connected to the inner side wall of the main clip (31), and a second connection block (34) elastically hinged to the first connection block (33) is connected to the inner side wall of the sub-clip (32).

2. The flexible connection aging line for capacitors of different specifications according to claim 1, wherein: One end of the connecting member (5) is welded to the end of the sub-clip (32), and the lead of the resistor (4) is welded to the end of the connecting member (5) away from the sub-clip (32).

3. A flexible connection aging line for capacitors of different specifications according to claim 1, characterized in that: A connection assembly (6) is provided at the connection between the resistor (4) and the wire. The connection assembly (6) includes a connection housing (61) connected to one end of the resistor (4), and a connection terminal (62) is connected in an empty slot reserved in the connection housing (61).

4. A flexible connection aging line for capacitors of different specifications according to claim 3, characterized in that: A connection plug (63) is inserted at the connection of the connection terminal (62). One end of the connection plug (63) away from the connection terminal (62) is connected to the end of the wire, and a fastening screw (64) for fastening after the connection plug (63) is inserted is provided on the connection terminal (62).

5. A flexible connection aging line for capacitors of different specifications according to claim 4, characterized in that: A cover plate (65) is hinged at the opening of the front surface wall of the connection housing (61). A screwing screw (66) is threadedly connected to the cover plate (65), and a screw groove (67) adapted to the screwing screw (66) is provided on the inner wall of the connection housing (61).

6. The flexible connection aging line for capacitors of different specifications according to claim 1, characterized in that: A serrated groove is provided at the clamping end of the connection clip (3), and an insulating sleeve (7) is sleeved on the end of the main clip (31).