Framework added with head line avoiding groove
By designing open grooves and stator teeth structures on the skeleton, the wear problem caused by contact between copper wires during winding is solved, the copper wire is protected, and the life and stability of the motor is improved.
Patent Information
- Application Number
- CN202422378806.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the automated winding process of existing skeleton design, copper wires are prone to wear and damage the line and damage the paint layer due to contact with each other.
A skeleton is designed to increase the head wire avoiding the wire groove. The top end surface of the groove is open, the width of the groove is larger than the outer diameter of the wire head, and stator teeth are provided on the inner wall surface to fix and protect the copper wire to avoid friction between the copper wire and the winding coil.
It effectively avoids wear of copper wire, increases the life and stability of the motor, reduces mechanical damage to copper wire, and improves the reliability of the winding process.
Smart Images
Figure CN223141644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, and more specifically, to a skeleton with an increased head wire avoiding groove. Background Art
[0002] During the process of realizing automatic winding of a compressor motor, in the form of flying wires, the winding coils and copper wires on the skeleton are prone to friction, resulting in damage to the paint layer.
[0003] The existing skeleton design does not have a skeleton with a copper wire routing groove. During the automatic winding process, it may cause abrasion and wire breakage of the copper wire, and the copper wires may come into contact with each other, generating friction and damaging the paint layer. Summary of the Utility Model
[0004] The utility model provides a skeleton with an increased head wire avoiding groove to solve the problems in the related technologies. This device solves the problem of abrasion and wire breakage caused by the mutual contact of copper wires.
[0005] To solve the above problems, the following technical solutions are provided:
[0006] A skeleton with an increased head wire avoiding groove of the utility model includes a stator core. An upper skeleton is arranged on the stator core. The upper skeleton is arranged in a ring shape. A groove for fixing the wire head is arranged on the inner wall surface of the upper skeleton. The top surface of the groove is flush with the top surface of the upper skeleton, so that the top surface of the groove is in an open shape for the wire head to penetrate through the upper skeleton. The width of the groove is greater than the outer diameter of the wire head.
[0007] In the above solution, through the arrangement of the groove, the copper wire is placed in the groove, which can effectively avoid the friction between the copper wire and the winding coil, and avoid the wear caused by excessive friction between the winding coil and the copper wire. The groove structure is used to protect the copper wire, thus solving the problem of abrasion and wire breakage caused by the mutual contact of copper wires, greatly avoiding the wear of the copper wire, and increasing the service life of the motor.
[0008] A plurality of stator teeth protruding inward are arranged on the inner wall surface of the upper skeleton, and the plurality of stator teeth are evenly arranged circumferentially along the inner wall surface of the upper skeleton.
[0009] In the above solution, through the arrangement of the stator teeth, they are used for winding the motor coil.
[0010] The groove is arranged along the axial direction of the upper skeleton.
[0011] In the above solution, through the arrangement of the groove, it is convenient to place the copper wire in the groove, thus protecting the copper wire and facilitating wire routing.
[0012] The grooves are evenly arranged circumferentially along the inner wall of the upper skeleton. The bottom surfaces of the grooves are all flush with the top ends of the stator teeth, and the grooves are communicated with the stator teeth.
[0013] The groove width of the groove is 1.5 mm to 2.5 mm, and the groove depth of the groove is 0.5 mm to 1.5 mm.
[0014] In the above solution, through the settings of the groove width and groove depth of the groove, the copper wire can be completely placed in the groove. The groove provides sufficient space, which can avoid the copper wire from being over-stretched or compressed, reduce the mechanical damage of the copper wire, protect the integrity of the copper wire, and can better fix the copper wire, reduce the movement and vibration of the copper wire during use, thereby enhancing the stability and reliability of the motor.
[0015] Adopting the above solution, there are the following specific advantages:
[0016] 1. Since a skeleton with an increased head wire avoiding groove of the present utility model includes a stator core, an upper skeleton is arranged on the stator core, the upper skeleton is arranged in a ring shape, and a groove for fixing the wire head is arranged on the inner wall surface of the upper skeleton. The top surface of the groove is flush with the top surface of the upper skeleton, so that the top surface of the groove is in an open shape for the wire head to penetrate through the upper skeleton. The groove width of the groove is larger than the outer diameter of the wire head. Placing the copper wire in the groove can effectively avoid the friction between the copper wire and the winding coil, and avoid the wear caused by excessive friction between the winding coil and the copper wire. Using the groove structure to protect the copper wire can greatly avoid the copper wires from contacting each other, thereby causing wear and increasing the service life of the motor.
[0017] 2. A plurality of stator teeth protruding inward are arranged on the inner wall surface of the upper skeleton, and the plurality of stator teeth are evenly arranged circumferentially along the inner wall surface of the upper skeleton for winding the motor coil. The groove is arranged along the axial direction of the upper skeleton, which is convenient for placing the copper wire in the groove to protect the copper wire and is also convenient for wire routing. The groove width of the groove is 1.5 mm to 2.5 mm, and the groove depth of the groove is 0.5 mm to 1.5 mm. The copper wire can be completely placed in the groove. The groove provides sufficient space, which can avoid the copper wire from being over-stretched or compressed, reduce the mechanical damage of the copper wire, protect the integrity of the copper wire, and can better fix the copper wire, reduce the movement and vibration of the copper wire during use, thereby enhancing the stability and reliability of the motor. Description of the Drawings
[0018] Figure 1 It is a schematic structural diagram of the upper skeleton in the prior art;
[0019] Figure 2 It is a schematic structural diagram of a skeleton with an increased head wire avoiding groove;
[0020] Figure 3 It is a schematic structural diagram of the upper skeleton in a skeleton with an increased head wire avoiding groove;
[0021] Figure 4 It is an enlarged schematic diagram of part A of a skeleton with an increased head wire avoiding groove;
[0022] Description of reference numerals: 1. Upper skeleton; 2. Wire end; 3. Groove; 4. Stator tooth. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] As Figures 1 to 4 shown, a skeleton with an increased head wire avoiding groove of the present invention includes a stator core. An upper skeleton 1 is arranged on the stator core. The upper skeleton 1 is arranged in a ring shape. A groove 3 for fixing the wire end 2 is arranged on the inner wall surface of the upper skeleton 1. The top surface of the groove 3 is flush with the top surface of the upper skeleton 1, so that the top surface of the groove 3 is open, so that the wire end 2 can penetrate the upper skeleton 1. The grooves 3 are evenly arranged along the circumferential direction of the inner wall of the upper skeleton 1. The bottom surfaces of the grooves 3 are all flush with the top ends of the stator teeth 4, and the grooves 3 communicate with the stator teeth 4. By adopting the design of the groove 3 and placing the copper wire in the groove 3, the friction between the copper wire and the winding coil can be effectively avoided, and the wear caused by excessive friction between the winding coil and the copper wire can be avoided. The groove 3 structure is used to protect the copper wire, greatly avoiding the contact between copper wires, reducing the wear of the copper wire, and increasing the service life of the motor. The grooves 3 are arranged along the axial direction of the upper skeleton 1, which is convenient for placing the copper wire in the grooves 3, thereby protecting the copper wire and facilitating wire routing.
[0025] A plurality of inwardly protruding stator teeth 4 are arranged on the inner wall surface of the upper skeleton 1. The plurality of stator teeth 4 are evenly arranged along the circumferential direction of the inner wall surface of the upper skeleton 1 and are used for winding the motor coil.
[0026] The groove width of the groove 3 is 1.5 mm to 2.5 mm, and the groove depth of the groove 3 is 0.5 mm to 1.5 mm. The groove width of the groove 3 is larger than the outer diameter of the wire end 2. The copper wire can be completely placed in the groove 3. The groove 3 provides enough space to avoid excessive stretching or compression of the copper wire, reduces the mechanical damage of the copper wire, protects the integrity of the copper wire, and can better fix the copper wire, reducing the movement and vibration of the copper wire during use, thereby enhancing the stability and reliability of the motor.
[0027] During the automatic winding process, first place one end of the copper wire in the groove 3, which can effectively avoid the friction between the copper wire and the winding coil and the wear caused by excessive friction between the winding coil and the copper wire, and then winding can be carried out.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In the description of the present utility model, unless otherwise specified and defined, it should be noted that the terms "installed", "connected", "coupled" should be understood in a broad sense. For example, it may be a mechanical connection or an electrical connection, or may be the communication inside two elements, may be directly connected, or may be indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A skeleton with a head wire avoiding groove, characterized in that, It includes a stator core, on which an upper skeleton (1) is provided. The upper skeleton (1) is arranged in a ring shape. On the inner wall surface of the upper skeleton (1), there is a groove (3) for fixing a wire end (2). The top surface of the groove (3) is flush with the top surface of the upper skeleton (1), so that the top surface of the groove (3) is open, facilitating the wire end (2) to penetrate the upper skeleton (1). The width of the groove (3) is greater than the outer diameter of the wire end (2).
2. The skeleton with a head wire avoiding groove as described in claim 1, characterized in that, On the inner wall surface of the upper skeleton (1), there are a plurality of stator teeth (4) protruding inwardly. The plurality of stator teeth (4) are evenly arranged circumferentially along the inner wall surface of the upper skeleton (1).
3. The framework with a head wire avoiding groove as claimed in claim 1, characterized in that The groove (3) is arranged along the axial direction of the upper skeleton (1).
4. The skeleton with a head wire avoiding groove as described in claim 2, characterized in that, The groove (3) is evenly arranged circumferentially along the inner wall of the upper skeleton (1). The bottom end surfaces of the groove (3) are all flush with the top ends of the stator teeth (4), and the groove (3) is communicated with the stator teeth (4).
5. The framework with a head wire avoiding groove as claimed in claim 1, characterized in that, The width of the groove (3) is 1.5 mm to 2.5 mm.
6. The framework with a head wire avoiding groove as claimed in claim 1, characterized in that The depth of the groove (3) is 0.5 mm to 1.5 mm.