Round bundle bundling machine capable of continuously operating
By designing a circular baling machine that can operate continuously, the rotating lower bin door and push method are used to solve the problems of frequent shutdowns and unsmooth warehouse replacement in the prior art, and the baling efficiency and adaptability to long straw are improved.
Patent Information
- Application Number
- CN202422368081.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing round baling balers need to be shut down frequently during operation, resulting in low baling efficiency and poor adaptability to long straws, so they cannot successfully change warehouses.
The design of a circular bale baler that can operate continuously is adopted. The switch between the forage between the front and rear bays is achieved by rotating the lower bin door. The push method is combined to ensure that the bale does not disperse when changing the bin. The grid braking structure and the grid cutting knife return structure are used to improve the fixing and cutting efficiency of the grid bays.
The continuous operation of the round baling machine is realized, the baling efficiency is improved, the problem of spreading the straw when changing the warehouse is solved, and the adaptability to the straw is enhanced.
Smart Images

Figure CN223142528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round balers, and particularly relates to a round baler capable of continuous operation. Background Art
[0002] With the rapid development of the livestock industry and the implementation of national environmental protection policies, baler products have shown a rapid development trend. As a major product among many balers, the round baler has a huge market demand.
[0003] Currently, domestic round balers generally adopt the single-bin roller forming technical route. When this single-bin roller type round baler is operating, it needs to stop and wait for net winding and bale discharging for each bale. The time required for this process is generally 10s - 15s, accounting for about 30% of the single-bale operation time. At the same time, frequent stops also increase the labor intensity of the driver and accelerate the wear of the tractor clutch.
[0004] To solve the above problems, domestic and foreign agricultural machinery enterprises have also carried out relevant research, but the developed round balers still have problems such as complex structure and poor adaptability, and it is difficult to meet the market demand. Summary of the Utility Model
[0005] The utility model provides a round baler capable of continuous operation to solve the technical problem that the broken straw in the round baler is easy to loose bale, resulting in the inability to smoothly change the bin.
[0006] The utility model discloses a round baler capable of continuous operation, which includes a main frame assembly, a pickup feeding assembly, a front bin assembly, a rear bin assembly, and a lower bin door assembly. One end of the main frame assembly is detachably connected to a tractor through a traction frame; the pickup feeding assembly is arranged on the main frame assembly; the pickup feeding assembly is located below the main frame assembly and close to one end of the traction frame; the front bin assembly is rotatably arranged on the main frame assembly; the front bin assembly is located above the main frame assembly and close to one end of the traction frame; the front bin assembly and the main frame assembly enclose a front bin space; the top of the rear bin assembly is rotatably arranged at one end of the main frame assembly far from the traction frame; the front bin assembly, the main frame assembly and the rear bin assembly enclose a rear bin space; one end of the lower bin door assembly close to the traction frame is rotatably connected to the main frame assembly; the lower bin door assembly is located below the front bin assembly and close to one end of the rear bin assembly; by rotating the lower bin door assembly, the channel between the front bin space and the rear bin space can be opened or closed.
[0007] Further, the main frame assembly includes a main frame body and multiple main frame rollers. One end of the main frame body is connected to the traction frame; multiple main frame rollers are rotatably arranged on the main frame body.
[0008] Further, the front bin assembly includes a front bin bracket and multiple front bin rollers. The front bin bracket is rotatably connected to the main frame body through a first connecting arm; multiple front bin rollers are rotatably arranged on the front bin bracket; wherein, the main frame body, multiple main frame rollers, the front bin bracket and multiple front bin rollers enclose a front bin space.
[0009] Further, the rear bin assembly includes a rear bin bracket and multiple rear bin rollers. The top of the rear bin bracket is rotatably connected to the main frame body through a second connecting arm; multiple rear bin rollers are rotatably arranged on the rear bin bracket; wherein, the main frame body, multiple main frame rollers, the front bin bracket, multiple front bin rollers, the rear bin bracket and multiple rear bin rollers enclose a rear bin space.
[0010] Further, the lower bin door assembly includes a lower bin bracket and multiple lower bin rollers. One end of the lower bin bracket close to the traction frame is rotatably connected to the main frame body; multiple lower bin rollers are rotatably arranged on the lower bin bracket.
[0011] Further, the round baler capable of continuous operation further includes a net winding assembly, and the net winding assembly is arranged on the front bin bracket of the front bin assembly.
[0012] Further, the net winding assembly includes a net laying braking structure, and the net laying braking structure is located at one end close to the traction frame; the net laying braking structure includes a net bundle fixing component and a braking component. The net bundle fixing component includes a fixed tightening component and a moving tightening component arranged oppositely. The fixed tightening component and the moving tightening component are used to clamp and fix the net bundle between them, and the net bundle rotates freely following them; the braking component includes a brake disc fixed to the fixed tightening component and rotating synchronously with the net bundle and a clamping component for clamping the brake disc and providing braking force for the brake disc; wherein, the moving tightening component is axially elastically telescopic.
[0013] Furthermore, the net winding assembly includes a net cutting knife return structure, which is located at one end away from the traction frame and can cut the rope net arranged on the net laying brake structure; the net cutting knife return structure includes a net cutting bracket, a pull rod, and a push rod spacer, the net cutting bracket is fixed to the front bin bracket of the front bin assembly, the net cutting bracket has a moving shaft that can reciprocate on the net cutting bracket, the moving shaft is provided with a cutting knife for cutting the rope net, and the moving shaft is also hinged with a hook, The net cutting bracket also has a limiting shaft for fixing and unhooking the hook; one end of the push rod is rotatably connected to the cutting knife, and the other end of the push rod is arranged toward the rear warehouse assembly; the push rod spacer is fixed to the rear warehouse bracket of the rear warehouse assembly and rotates with it; wherein the movement trajectory of the push rod spacer is toward the end of the push rod away from the moving axis, and the push rod spacer is configured to be separated from the push rod in the initial position, and during the opening process of the rear warehouse space, the push rod spacer contacts the push rod and pushes the hook back.
[0014] Furthermore, the picking and feeding assembly includes a feeding roller, a picker, a grass-picking knife, a pushing auger, and a grass-pressing roller. The feeding roller is arranged on the main frame and is located at the feeding entrance of the front warehouse space; the picker is rotatably arranged on the feeding roller and is located on the side of the feeding roller close to the traction frame; the grass-picking knife is arranged on the feeding roller and is used to remove the grass entangled on the feeding roller; the pushing auger is respectively arranged on both sides of the feeding roller; the grass-pressing roller is arranged on the feeding roller and is located on the side of the picker close to the traction frame; wherein the picker picks up the grass, and the grass passes through the interlayer between the picker and the grass-pressing roller and is transported to the front warehouse space by the feeding roller, and the pushing auger can transport the grass on both sides to the feeding roller.
[0015] Furthermore, the round bale baler capable of continuous operation also includes a travel wheel and a bale placing frame, wherein the travel wheel is rotatably connected to the bottom of the main frame body of the main frame assembly; the bale placing frame is arranged at one end of the main frame body of the main frame assembly away from the traction frame.
[0016] The round bale baler capable of continuous operation provided by the utility model can achieve the following technical effects:
[0017] In the prior art, the existing single-bin baler needs to be shut down and cannot operate continuously, which reduces the baling efficiency of the straw bales. The existing double-bin round baler realizes the switching of materials between the two bins by rotating the guide plate, which has poor adaptability to long-stalk crops, and when the straw bales are changed, they are easy to spread out, resulting in the phenomenon that the bin cannot be changed smoothly.
[0018] Compared with the prior art, the switching method for handling forage of the round baler capable of continuous operation disclosed by the present utility model is realized by opening and closing the lower bin door, effectively solving the adaptability problem of long straws. At the same time, the bin switching method adopts a pushing method. Even if it spreads during bin switching, it can smoothly enter the rear bin under the rotation of the lower bin rollers. It effectively solves the problem that the broken straw is easy to loose bales, resulting in the inability to smoothly switch bins.
[0019] The above general description and the following description are only exemplary and explanatory, and are not used to limit the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] One or more embodiments are exemplarily illustrated by corresponding drawings. These exemplary illustrations and the drawings do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are regarded as similar elements, and among them:
[0021] Figure 1 is a schematic diagram of the round baler capable of continuous operation in the embodiment of the present utility model;
[0022] Figure 2 is an exploded schematic diagram of the round baler capable of continuous operation in the embodiment of the present utility model;
[0023] Figure 3 is a connection schematic diagram of the main frame body, the front bin support, the rear bin support and the lower bin support in the embodiment of the present utility model;
[0024] Figure 4 is a structural schematic diagram of the net laying braking structure in the embodiment of the present utility model;
[0025] Figure 5 is a structural schematic diagram of the fixed tightening assembly in the embodiment of the present utility model;
[0026] Figure 6 is a structural schematic diagram of the first top plate in the embodiment of the present utility model;
[0027] Figure 7 is a structural schematic diagram of the moving tightening assembly in the embodiment of the present utility model;
[0028] Figure 8 is a connection structural schematic diagram of the second top plate and the push rod in the embodiment of the present utility model;
[0029] Figure 9 is a structural schematic diagram of the clamping assembly in the embodiment of the present utility model;
[0030] Figure 10 is a return action schematic diagram of the net cutting knife return structure in the embodiment of the present utility model;
[0031] Figure 11It is a schematic structural diagram of the net cutting knife return structure in the separation state in the embodiment of the present utility model;
[0032] Figure 12 It is a schematic structural diagram of the net cutting knife return structure in the return state in the embodiment of the present utility model;
[0033] Figure 13 It is in the embodiment of the present utility model Figure 12 The A-A cross-sectional view in;
[0034] Figure 14 It is a schematic structural diagram of the pull rod in the embodiment of the present utility model;
[0035] Figure 15 It is an axial sectional view of the push rod spacer sleeve in the embodiment of the present utility model;
[0036] Figure 16 It is a schematic diagram of baling by the round baler capable of continuous operation in the embodiment of the present utility model.
[0037] Reference numerals:
[0038] 1. Main frame assembly; 10. Tractor frame; 11. Main frame body; 12. Main frame roller; 13. Traveling wheel; 14. Baling rack; 15. First connecting arm; 16. Second connecting arm; 2. Front bin assembly; 21. Front bin support; 22. Front bin roller; 23. Front bin oil cylinder; 3. Rear bin assembly; 31. Rear bin support; 32. Rear bin roller; 33. Rear bin oil cylinder; 4. Lower bin door assembly; 41. Lower bin support; 42. Lower bin roller; 43.
[0039] Lower bin oil cylinder; 5. Pick-up and feeding assembly; 51. Feeding roller; 52. Pick-up; 53. Weed removal knife; 54. Pushing auger; 55. Pressing roller; 6. Net laying braking structure; 61. Net bundle fixing assembly; 611. Fixed tightening assembly; 6111. First flange seat; 6112. First rotating shaft; 6113. First top plate; 61131. Retaining plate; 61132. Top sleeve; 61133. Chamfered surface; 61134. Locking hole; 612. Moving tightening assembly; 6121. Second flange seat; 6122. Sleeve; 6123. Push-pull rod; 6124. First compression spring; 6125. Second top plate; 61251. Fixed cavity; 61252. Bearing; 62. Braking assembly; 621. Brake disc; 622. Clamping assembly; 6221. Fixed plate; 6222. Movable plate; 62221. Limit bending part; 6223. Screw; 6224. Nut; 6225. Second compression spring; 6226. Friction plate; 8. Cutting net knife return structure; 81. Cutting net support; 811. Moving shaft; 8111. Hook; 8112. Cutting knife; 8113. Limit shaft; 812. Movement track; 82. Push rod; 821. Limit long hole; 822. Pushing part; 83. Push rod spacer; 831. Cylindrical section; 832. Conical section; 84. Guide spacer. Detailed implementation mode
[0040] In order to more comprehensively understand the features and technical content of the embodiments of the present invention, the implementation of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for reference and illustration only, and are not intended to limit the embodiments of the present invention. In the following technical description, for the convenience of explanation, multiple details are provided to provide a full understanding of the disclosed embodiments. However, one or more embodiments can still be implemented without these details. In other cases, well-known structures and devices can be shown in a simplified manner.
[0041] The terms "first", "second", etc. in the description and claims of the embodiments of the present invention and the above accompanying drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion.
[0042] In the embodiments of the present utility model, the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "middle", "outer", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the embodiments of the present utility model and their embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation, or be constructed and operated in a specific orientation. Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0043] In addition, the terms "arrangement", "connection", "fixation" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can also be internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0044] Unless otherwise specified, the term "plurality" means two or more, and "multiple groups" means two or more groups.
[0045] It should be noted that, without conflict, the embodiments in the embodiments of the present utility model and the features in the embodiments can be combined with each other.
[0046] As Figures 1 to 3 shown, the present utility model discloses a round baler capable of continuous operation. The round baler capable of continuous operation includes a main frame assembly 1, a pickup feeding assembly 5, a front bin assembly 2, a rear bin assembly 3, and a lower bin door assembly 4. The main frame assembly 1 includes a main frame body 11 and multiple main frame rollers 12. One end of the main frame body 11 is provided with a towing frame 10, and one end of the main frame body 11 is rotatably connected to one end of the towing frame 10. The other end of the towing frame 10 is detachably connected to the tail of a tractor. The multiple main frame rollers 12 are all rotatably connected to the main frame body 11. Optionally, as Figure 1 shown, the round baler capable of continuous operation further includes traveling wheels 13. The traveling wheels 13 are located at the bottom of the main frame body 11, and the traveling wheels 13 are rotatably connected to the main frame body 11. The arrangement of the traveling wheels 13 on the main frame body 11 facilitates the tractor to drive the round baler capable of continuous operation to move.
[0047] As Figures 1 to 3As shown in the figure, a first connecting arm 15 is provided on the main frame body 11. The first connecting arm 15 is located at one end of the main frame body 11 close to the towing frame 10. One end of the first connecting arm 15 is fixed to the main frame body 11, and the other end of the first connecting arm 15 is arranged towards the end away from the towing frame 10. The front bin assembly 2 includes a front bin support 21 and a plurality of front bin rollers 22. The front bin support 21 is hinged to the other end of the first connecting arm 15, and the front bin support 21 is located above the main frame body 11. The front bin support 21 is located at one end of the main frame body 11 close to the towing frame 10. The plurality of front bin rollers 22 are all rotatably connected to the front bin support 21. Among them, the main frame body 11, a part of the main frame rollers 12, the front bin support 21 and a part of the front bin rollers 22 jointly enclose a front bin space, and the front bin space is used for processing or preprocessing forage.
[0048] Optionally, as Figure 3 shown, a front bin oil cylinder 23 is further provided between the front bin support 21 and the main frame body 11. The main body of the front bin oil cylinder 23 is hinged to one end of the first connecting arm 15 close to the main frame body 11, and the telescopic end of the front bin oil cylinder 23 is hinged to the front bin support 21. By the telescopic movement of the telescopic end of the front bin oil cylinder 23, the front bin support 21 can be driven to rotate relative to the main frame body 11.
[0049] As Figures 1 to 3 shown, a second connecting arm 16 is provided on the main frame body 11. The second connecting arm 16 is located at one end of the main frame body 11 away from the towing frame 10, and the second connecting arm 16 is located at the top of the main frame body 11. One end of the second connecting arm 16 is hinged to the main frame body 11. The rear bin assembly 3 includes a rear bin support 31 and a plurality of rear bin rollers 32. The top of the rear bin support 31 is hinged to the other end of the second connecting arm 16. The plurality of rear bin rollers 32 are all rotatably connected to the rear bin support 31. Among them, the main frame body 11, another part of the main frame rollers 12, the front bin support 21, another part of the front bin rollers 22, the rear bin support 31 and the plurality of rear bin rollers 32 jointly enclose a rear bin space, and the rear bin space is used for processing forage and processing the forage into bales. Optionally, as Figure 1 shown, the round bale baler capable of continuous operation further includes a bale discharging rack 14, and the bale discharging rack 14 is detachably installed at one end of the main frame body 11 away from the towing frame 10. When the rear bin space is opened, the bales in the rear bin space can roll to the ground through the bale discharging rack 14.
[0050] Optionally, as Figure 3 shown, a rear bin oil cylinder 33 is further provided between the rear bin support 31 and the main body frame. The main body of the rear bin oil cylinder 33 is hinged to the main frame body 11, and the telescopic end of the rear bin oil cylinder 33 is hinged to the rear bin support 31. By the telescopic movement of the telescopic end of the rear bin oil cylinder 33, the rear bin support 31 can be driven to rotate relative to the main frame body 11.
[0051] As Figures 1 to 3As shown in the figure, the lower bin door assembly 4 includes a lower bin support 41 and multiple lower bin rollers 42. The lower bin support 41 is arranged on the main frame body 11, below the front bin assembly 2 and near one end of the rear bin assembly 3. One end of the lower bin support 41 close to the traction frame 10 is rotatably connected to the main frame body 11. Multiple lower bin rollers 42 are all rotatably connected to the lower bin support 41. By rotating the lower bin door assembly 4, the passage between the front bin space and the rear bin space can be opened or closed.
[0052] Optionally, as Figure 3 shown in the figure, a lower bin oil cylinder 43 is further arranged between the lower bin support 41 and the main body frame. The main body of the lower bin oil cylinder 43 is hinged to the main frame body 11, and the telescopic end of the lower bin oil cylinder 43 is hinged to the lower bin support 41. By the telescopic movement of the telescopic end of the lower bin oil cylinder 43, the lower bin support 41 can be driven to rotate relative to the main frame body 11.
[0053] In the present utility model, those skilled in the art can set driving mechanisms such as sprockets, chains, and driving motors for the main frame roller, front bin roller, rear bin roller, and lower bin roller according to work experience, and make the main frame roller, front bin roller, rear bin roller, and lower bin roller rotate.
[0054] Such as Figure 1 、 Figure 2As shown, the picking and feeding assembly 5 is arranged on the main frame assembly 1, and the picking and feeding assembly 5 is located below the main frame assembly 1 and close to one end of the traction frame 10. The picking and feeding assembly 5 includes a feeding roller 51, a picker 52, a grass cutter 53, a push auger 54, and a grass pressing roller 55. On the main frame body 11, a feeding entrance of the front bin space is formed between two adjacent main frame rollers 12, and the two main frame rollers 12 are located at one end of the main frame body 11 close to the traction frame 10. The feeding roller 51 is rotatably arranged on the main frame body 11, and the feeding roller 51 is located at the feeding entrance of the front bin space. Such an arrangement facilitates the feeding roller 51 to feed grass into the front bin space. The feeding roller 51 is provided with a plurality of grass-picking knives 53, which are evenly arranged in sequence along the length direction of the feeding roller 51. The blades of the grass-picking knives 53 are located in the gap between two adjacent feeding fins of the feeding roller 51. The grass-picking knives 53 arranged in this way can pick out the grass entangled on the feeding roller 51. The main frame body 11 is also provided with two pushing augers 54, which are respectively arranged on both sides of the feeding roller 51, so that the grass on both sides can be easily transported to the feeding roller 51. The picker 52 can adopt a spring-tooth picker device, which is installed on the feeding roller 51 and rotatably connected to the feeding roller 51. The picker 52 is located on the side of the feeding roller 51 close to the traction frame 10, and the picker 52 is located below the feeding roller 51. A plurality of grass pressing rollers 55 are also provided on the feeding roller 51 . The plurality of grass pressing rollers 55 are located at one end of the pickup 52 close to the traction frame 10 , and the plurality of grass pressing rollers 55 are evenly arranged around the pickup 52 in a direction from the traction frame 10 to the feeding roller 51 .
[0055] Alternatively, if Figures 4 to 9 As shown in FIG. 1 , the round baler capable of continuous operation further comprises a net wrapping assembly, which is arranged on the top of the front bin support of the front bin assembly. The net wrapping assembly comprises a net-laying brake structure 6, which is located at one end close to the traction frame. The net-laying brake structure 6 comprises a net bundle fixing assembly 61 and a brake assembly 62, as shown in FIG. Figure 4 As shown in , the net bundle fixing assembly 61 includes a fixed top tightening assembly 611 and a dynamic top tightening assembly 612 which are arranged relatively to each other. The fixed top tightening assembly 611 and the dynamic top tightening assembly 612 are used to clamp and fix the net bundle between the two, and the net bundle follows the two to perform free rotational movement; in the embodiment, the dynamic top tightening assembly 612 is elastically and retractably arranged along the axial direction. It should be pointed out here that the elastically retractable structure has various forms, such as using a cylinder to drive the axial movement of the dynamic top tightening assembly 612, or using a gas spring, or using a spring, etc. The axially retractable arrangement can facilitate the installation and disassembly of the net bundle. When installing or disassembling, the axially retractable dynamic top tightening assembly 612 can be used.
[0056] Please refer to Figure 4, the braking assembly 62 includes a brake disc 621 fixed to the fixed tightening assembly 611 and rotating synchronously with the net bundle, and a clamping assembly 622 for clamping the brake disc 621 and providing braking force for the brake disc 621; the clamping here means providing appropriate frictional force for the brake disc 621, so that the net bundle can maintain a set tension when releasing the net.
[0057] By respectively abutting the two ends of the net bundle through the relatively arranged fixed tightening assembly 611 and the moving tightening assembly 612, and through the axially elastically telescopic arrangement of the moving tightening assembly 612, the installation and fixation of the net bundle can be facilitated; and through the brake disc 621 arranged on the fixed tightening assembly 611 and rotating synchronously with the net bundle, braking force is provided under the clamping of the clamping assembly 622. Compared with the prior art, the provision of this braking force has nothing to do with the size and dimensions of the net bundle, so a more uniform braking force can be provided, ensuring that the net bundle is always in a tensioned state when releasing the net. The structure is simple, convenient, stable and reliable, which is beneficial to subsequent operations such as the conveying, bundling and cutting of the rope net.
[0058] Optionally, as Figure 5 shown in, in some embodiments of the present invention, the fixed tightening assembly 611 includes a first flange seat 6111, a first rotating shaft 6112 and a first top disc 6113, where: the first flange seat 6111 is fixed to the front bin bracket 21, the first rotating shaft 6112 is rotatably connected to the first flange seat 6111, and both ends protrude from the first flange seat 6111; the first top disc 6113 is coaxially fixed to one end of the first rotating shaft 6112 and faces the moving tightening assembly 612, and the brake disc 621 is coaxially fixed to the other end of the first rotating shaft 6112. Through such an arrangement, the first top disc 6113 and the brake disc 621 can be made to rotate synchronously with the first rotating shaft 6112. When specifically connecting, the connection between the first rotating shaft 6112 and the first top disc 6113 and the brake disc 621 can be realized in the form of a keyway.
[0059] Optionally, as Figure 6 shown in, the first top disc 6113 includes a retaining disc 61131 with a diameter larger than the inner diameter of the net bundle and a top sleeve 61132 coaxially connected to the retaining disc 61131 and used for being inserted into the inner diameter of the net bundle. A chamfered surface 61133 is provided at the end of the top sleeve 61132. When specifically installing, as Figure 4 shown in, the retaining disc 61131 is attached to the end face of the net bundle, the top sleeve 61132 is inserted into the inner diameter of the net bundle. In the embodiment, through the setting of the chamfered surface 61133, it provides a guide for the net bundle to be inserted into the top sleeve 61132, which is beneficial to improving the convenience of installing the net bundle.
[0060] Optionally, as Figure 6As shown in the figure, in order to prevent the net bundle from rotating relative to the first top plate 6113 during rotation, the retaining plate 61131 is also provided with locking holes 61134 for fasteners to pass through, which are used for fixedly connecting with the end face of the net bundle. By setting it like this, when the net bundle is sleeved on the first top plate 6113, and then the screw is inserted into the locking hole 61134 to fixedly connect with the process hole on the end face of the net bundle, the synchronism between the brake disc 621 and the rotation of the net bundle can be ensured.
[0061] Optionally, as Figure 7 As shown in the figure, in some embodiments of the present invention, the specific structure of the moving tightening assembly 612 includes: a second flange seat 6121, a sleeve 6122, a push-pull rod 6123, and a second top plate 6125. Specifically: the second flange seat 6121 is fixed on the front bin bracket 21; the sleeve 6122 is fixedly connected to the second flange seat 6121 and extends in a direction away from the fixed tightening assembly 611; the push-pull rod 6123 passes through the second flange seat 6121 and extends into the sleeve 6122. There is a first compression spring 6124 in the sleeve 6122 with one end abutted against the bottom and the other end abutted against the end of the push-pull rod 6123. The push-pull rod 6123 is slidably arranged relative to the sleeve 6122; the second top plate 6125 is rotatably connected to the other end of the push-pull rod 6123. By moving the push-pull rod 6123 in the sleeve 6122, the second top plate 6125 can be horizontally translated axially. By the pressing of the first compression spring 6124, the pressing force between the second top plate 6125 and the net bundle can be ensured, and thus the fixing reliability of the net bundle can be ensured.
[0062] Optionally, as Figure 8 As shown in the figure, in this embodiment, the second top plate 6125 internally has a fixing cavity 61251, and a bearing 61252 is fixed in the fixing cavity 61251. The push-pull rod 6123 is fixedly connected to the inner ring of the bearing 61252. Through this structural design, the second top plate 6125 can rotate relative to the push-pull rod 6123. When installing the bearing 61252, it can be fixed in the fixing cavity 61251 through a retaining ring or the like, so that the push-pull rod 6123 will not rotate during movement, improving the reliability of the mechanism in use.
[0063] Optionally, as Figure 9As shown in the figure, the clamping assembly 622 includes: a fixed plate 6221, a movable plate 6222, a screw 6223, a second compression spring 6225 and a friction plate 6226. Specifically: The fixed plate 6221 is fixed to the front bin bracket 21; during specific fixation, it is adapted to the position of the first flange seat 6111 so that the brake disc 621 can extend between the fixed plate 6221 and the movable plate 6222; the movable plate 6222 is arranged opposite and parallel to the fixed plate 6221; one end of the screw 6223 is fixedly connected to the movable plate 6222, and the other end passes through the fixed plate 6221 and is screwed with a nut 6224; the second compression spring 6225 is sleeved on the screw 6223 and one end abuts against the fixed plate 6221 and the other end abuts against the nut 6224; thus, by adjusting the position of the nut 6224 on the screw 6223, the clamping force on the brake disc 621 can be adjusted by means of the second compression spring 6225; the friction plate 6226 is connected to the opposite surfaces of the fixed plate 6221 and the movable plate 6222 and is used to contact the brake disc 621.
[0064] Optionally, as Figure 9 As shown in the figure, since the friction plate 6226 needs to be replaced after long-term friction, in order to facilitate the replacement of the friction plate 6226, in this embodiment, the friction plate is detachably connected to the fixed plate, and the friction plate is detachably connected to the movable plate. Here, the detachable connection can be detachably fixed in the form of a fastener.
[0065] Optionally, as Figure 9 As shown in the figure, on the side of the movable plate 6222 away from the friction plate 6226, there is also a limiting bent portion 62221 bent towards the fixed plate 6221. The bent portion is configured such that when the bent portion contacts the fixed plate 6221, the thickness of the two friction plates 6226 has reached the limit of use. By providing the limiting bent portion, damage to the brake disc 621 can be avoided.
[0066] Application scenario of an exemplary embodiment of the mesh braking structure 6:
[0067] In this embodiment, the net bundle is wound into a cylindrical shape by a rope net. As Figures 4 to 9As shown in the figure, before installing the net bundle, first move the second top plate 6125 to the rightmost end. After manually inserting one end of the net bundle into the top sleeve 61132 of the first top plate 6113, then move the second top plate 6125 to the left so that the right end of the net bundle is inserted into the second top plate 6125. Under the action of the first compression spring 6124, it remains pressed against the net bundle, and the installation of the net bundle is completed. Then, adjust the distance between the fixed plate 6221 and the movable plate 6222 in the clamping assembly 622 so that the brake disc 621 is clamped between the two friction plates 6226. By adjusting the position of the adjusting nut 6224 on the screw rod 6223, adjust the pressure of the second compression spring 6225 on the movable plate 6222, so that the frictional force of the two friction plates 6226 on the brake disc 621 keeps the rope net in a tensioned state at all times when the net bundle is releasing the net. The rope net in the tensioned state is beneficial to subsequent conveying, bundling, and cutting the net with a cutting knife. The net laying braking structure 6 of this structure is simple, convenient to install, and can solve the problems of fixing the net bundle and tensioning the net when releasing the net in the bundling machine.
[0068] Optionally, as Figures 10 to 12 shown, the net winding assembly includes a cutting knife return structure 8. The cutting knife return structure 8 is located at one end of the front bin bracket 21 away from the traction frame and can cut the rope net arranged on the net laying braking structure 6. The cutting knife return structure 8 is a split-type cutting knife return structure. The cutting knife return structure 8 includes a cutting knife support 81, a push rod 82, and a push rod spacer sleeve 83. Among them, as Figure 10 shown in
[0069] The cutting knife support 81 is fixedly connected to the front bin bracket 21 of the front bin assembly 2. The cutting knife support 81 has a moving shaft 811 that can reciprocate on the cutting knife support 81. A cutting knife 8112 is arranged on the moving shaft 811 for cutting the rope net; a hook 8111 is also hinged on the moving shaft 811. The cutting knife support 81 also has a limit shaft 8113 for fixing and unhooking the hook 8111. In the embodiment of the present invention, as Figure 10 shown in Figure 10 shown, the cutting edge of the cutting knife 8112 faces left and downward. During the process of the moving shaft 811 moving from top to bottom, the cutting knife 8112 cuts off the rope net; regarding the limit shaft 8113, it can show the fixing and unhooking of the hook 8111 by rotating, that is, as
[0070] One end of the push rod 82 is rotatably connected to the cutting knife 8112, and the other end is arranged towards the rear bin; in the embodiment of the present invention, the movement of the push rod 82 driving the cutting knife 8112 is as follows Figure 10 As shown in, the limiting shaft 8113 rotates counterclockwise so that the hook 8111 is disengaged from the limiting shaft 8113, and the cutting knife 8112 falls by its own gravity to cut the rope net, and at the same time drives the push rod 82 to move towards the left. When the push rod 82 moves towards the right, it pushes the hook 8111 back to its position. The push rod spacer 83 is fixedly connected to the rear bin bracket 31 of the rear bin assembly 3 and rotates with the rear bin assembly 3; as Figure 10 The dotted line shown in is the schematic of the movement track of the push rod spacer 83 fixed on the rotating seat of the rear bin assembly 3, Figure 10 The double-dot dash line shown in represents the future movement position of the push rod 82; specifically, the movement track of the push rod spacer 83 faces the end of the push rod 82 away from the cutting knife 8112, and the push rod spacer 83 is configured to be separated from the push rod 82 at the initial position, and the push rod spacer 83 contacts and pushes the cutting knife 8112 back to its position during the opening process of the rear bin space. That is, on the rotating seat of the rear bin assembly 3, before the rear bin space is opened, the push rod spacer 83 is separated from the push rod 82. When the rear bin space is opened clockwise, the push rod spacer 83 gradually approaches the push rod 82 until it contacts the push rod 82, and then pushes the push rod 82 to move towards the right, so that the push rod 82 pushes the cutting knife 8112 back to its position.
[0071] In the above embodiment, through the separable structure design of the push rod spacer 83 and the push rod 82, the cutting knife 8112 and the push rod 82 can follow the opening and closing of the front bin assembly 2, and after the front bin space is closed, the contact and pushing of the spacer and the push rod 82 are realized through the opening of the rear bin space, so that the cutting knife 8112 can be retracted by means of the opening of the rear bin space after the cutting is completed, thus solving the problem of the cutting knife retraction in the prior art where the front and rear bin assemblies rotate independently but still use the push rod 82 type retraction method.
[0072] Optionally, as Figure 11 shown in, the net cutting bracket 81 has a movement track 812 for the moving shaft 811. The moving shaft 811 is slidably arranged relative to the movement track 812 and cuts the net rope during the sliding process. Of course, it should be noted here that the movement track 812 has various forms, for example, it can be realized by setting a slide rail or the like. In some embodiments of the present invention, as Figure 11 shown in, the movement track 812 is an arc-shaped hole, and one end of the moving shaft 811 is movably connected in the arc-shaped hole. The cutting knife 8112 slides in the arc-shaped hole, and the specific sliding form can adopt the form of a rotating shaft or other structural forms.
[0073] Optionally, as Figure 11 andFigure 13 As shown, in order to avoid excessive swinging of the push rod 82, in an embodiment of the present utility model, the push rod 82 is further provided with a limit elongated hole 821 disposed obliquely, and the frame is further provided with a guiding spacer 84 passing through the limit elongated hole 821. Specifically, the limit elongated hole 821 is configured such that when the moving shaft 811 returns to its position, the guiding spacer 84 is at one end of the limit elongated hole 821, and when the moving shaft 811 is at the other end of the movement track 812, the guiding spacer 84 is at the other end of the limit elongated hole 821. As Figure 10 shown, at this time, the cutting knife 8112 drops, and the guiding spacer 84 is at the rightmost end of the limit elongated hole 821, as Figure 11 shown. When the cutting knife returns to its position, the guiding spacer 84 is at the leftmost end of the limit elongated hole 821; through the setting of this structural form, not only is support provided for the push rod 82 to prevent excessive swinging of the push rod 82, but also the cutting knife 8112 can be protected.
[0074] Optionally, as Figure 14 shown, regarding the specific structure of the push rod 82, one end of the push rod 82 away from the cutting knife 8112 has a pushing portion 822, and the pushing portion 822 is used to contact the push rod spacer 83. Specifically, the pushing portion 822 is in a fish-tail shape and has a notch formed by the intersection of two inclined side walls, and the notch is provided with a rounded corner at the intersection of the two inclined side walls. Through the setting of the fish-tail shape structure, the push rod spacer 83 can be guided, so that the push rod spacer 83 can just contact and apply force at the notch during the movement process; through the setting of the rounded corner, stress concentration can be avoided, and the reliability of pushing the push rod 82 can be improved.
[0075] Optionally, as Figure 11 and Figure 15 shown, the push rod spacer 83 is detachably fixed on the rear bin bracket 31 of the rear bin assembly 3 and can be rotatably arranged relative to the rotating seat of the rear bin assembly 3. Specifically, the push rod spacer 83 includes a cylindrical section 831 close to the rotating seat of the rear bin assembly 3 and a conical section 832 away from the rotating seat of the rear bin assembly 3. The thickness of the cylindrical section 831 matches the thickness of the push rod 82, and the diameter of the conical section 832 increases gradually in the direction away from the cylindrical section 831. Through the setting of this structural form, the conical section 832 can snap the push rod 82 into the fit between the cylindrical section 831 and the rotating seat of the rear bin assembly 3, thereby avoiding the coplanar deviation of the push rod cutting knife and the notch of the push rod 82 caused by the swinging of the push rod 82 and ensuring the reliability of applying force to the push rod 82.
[0076] Application scenario of an exemplary embodiment of the cutting net knife return structure 8:
[0077] As Figures 10 to 15As shown, the hook 8111 is hooked on the limit shaft 8113. During the baling operation, the forage passes through the front bin space and first enters the rear bin space for forming. When the set density is reached, the electromagnetic clutch operates to drive the net winding mechanism for net winding operation. At the same time, the limit shaft 8113 starts to rotate counterclockwise. When the net winding operation is completed, the hook 8111 is unhooked and drops together with the cutting knife 8112 to cut the net. The push rod 82 also moves towards the left side, completing the baling of the bale. The rear bin space is opened to release the bale. During the opening process of the rear bin space, the push rod spacer 83 contacts the notch of the pushing part 822 of the push rod 82. As the rear bin space continues to open, the push rod spacer 83 pushes the push rod 82 to push the cutting knife 8112 to the initial position, realizing the return of the cutting knife 8112, and the hook 8111 is re-hooked on the limit shaft 8113. During the bale discharging process in the rear bin space, the lower bin door assembly closes the passage between the front bin space and the rear bin space, and the forage continuously enters the front bin space for pre-forming. When the bale discharging in the rear bin space is completed and the rear bin space is closed, the lower bin door assembly opens the passage between the front bin space and the rear bin space, and the forage continuously enters the rear bin space. At the same time, the front bin space is opened and the pre-formed forage is transferred to the rear bin space, and the front bin space is closed. At this time, the net cutting bracket 81 also rotates and returns following the opening and closing of the front bin space.
[0078] Application scenario of an exemplary embodiment of a round baler capable of continuous operation:
[0079] As Figures 1 to 16 shown, the round baler capable of continuous operation is connected to a tractor through a towing frame 10. By retracting the telescopic end of the lower bin oil cylinder 43, the lower bin bracket 41 is driven to rotate relative to the main frame body 11 to open the passage between the front bin space and the rear bin space. The length of the feeding inlet of the front bin space is less than the length of the pick-up. The pick-up picks up the forage. Part of the forage passes through the sandwich between the pick-up and the pressing roller and is conveyed by the feeding roller into the front bin space. Another part of the forage is conveyed by the pushing auger to the feeding roller and then conveyed into the front bin space. The forage in the front bin space successively passes through the front bin roller and the lower bin roller and enters the rear bin space through the passage between the front bin space and the rear bin space for baling and forming, that is Figure 16 as shown in
[0080] When the density of the bale in the rear bin space reaches the set density, the net winding assembly winds the bale with multiple layers of nets and then cuts the net. At the same time, by extending the telescopic end of the lower bin oil cylinder 43, the lower bin bracket 41 is driven to rotate relative to the main frame body 11 to close the passage between the front bin space and the rear bin space, that is Figure 16 as shown in
[0081] Forage continuously enters the front bin space and undergoes preprocessing. Meanwhile, the telescopic end of the rear bin oil cylinder 33 extends, the rear bin space opens, and the bales of forage in the rear bin space roll onto the ground through the bale discharge rack 14, as shown in Figure 16 Figure c.
[0082] The front bin space is smaller than the rear bin space. The front bin space is used for preprocessing the forage, and the rear bin space is used for shaping and baling the forage into bales. The telescopic end of the rear bin oil cylinder 33 retracts, the rear bin space closes. At this time, the forage in the front bin space is preprocessed into small bales, as shown in Figure 16 Figure d.
[0083] By retracting the telescopic end of the lower bin oil cylinder 43 and driving the lower bin support 41 to rotate relative to the main frame body 11 to open the channel between the front bin space and the rear bin space. The telescopic end of the front bin oil cylinder 23 extends and drives the front bin support 21 to rotate relative to the main frame body 11. The front bin support 21 rotates and pushes the small bales located in the front bin space into the rear bin space. After that, the telescopic end of the front bin oil cylinder 23 retracts and drives the front bin support 21 to rotate relative to the main frame body 11 to close the front bin space. During the pushing process of the small bales, the small bales pass through the lower bin rollers on the lower bin support and enter the rear bin space. Meanwhile, forage continuously enters the front bin space, and the forage in the front bin space successively passes through the front bin rollers, the lower bin rollers and enters the rear bin space through the channel between the front bin space and the rear bin space for baling and shaping, as shown in Figure 16 Figure e and Figure 16 Figure f.
[0084] The above description and the drawings fully illustrate the embodiments of the present utility model, enabling those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments only represent possible variations. Unless explicitly required, individual components and functions are optional, and the order of operations can vary. Some parts and features of some embodiments can be included in or replace parts and features of other embodiments. The embodiments of the present utility model are not limited to the structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present utility model is only limited by the appended claims.
Claims
1. A round baler capable of continuous operation, characterized in that, Comprising: A main frame assembly (1), one end of which is detachably connected to a tractor through a towing frame (10); A picking and feeding assembly (5), arranged on the main frame assembly (1); the picking and feeding assembly (5) is located below the main frame assembly (1) and near one end of the towing frame (10); A front bin assembly (2), rotatably arranged on the main frame assembly (1); the front bin assembly (2) is located above the main frame assembly (1) and near one end of the towing frame (10); the front bin assembly (2) and the main frame assembly (1) enclose a front bin space; A rear bin assembly (3), the top of which is rotatably arranged at one end of the main frame assembly (1) away from the towing frame (10); the front bin assembly (2), the main frame assembly (1) and the rear bin assembly (3) enclose a rear bin space; A lower bin door assembly (4), one end of which near the towing frame (10) is rotatably connected to the main frame assembly (1); the lower bin door assembly (4) is located below the front bin assembly (2) and near one end of the rear bin assembly (3); by rotating the lower bin door assembly (4), the passage between the front bin space and the rear bin space can be opened or closed.
2. The round baler capable of continuous operation according to claim 1, wherein, The main frame assembly (1) includes: A main frame body (11), one end of which is connected to the towing frame (10); A plurality of main frame rollers (12), all rotatably arranged on the main frame body (11).
3. The round baler capable of continuous operation according to claim 2, characterized in that, The front bin assembly (2) includes: A front bin support (21), rotatably connected to the main frame body (11) through a first connecting arm (15); A plurality of front bin rollers (22), all rotatably arranged on the front bin support (21); Wherein, the main frame body (11), the plurality of main frame rollers (12), the front bin support (21) and the plurality of front bin rollers (22) enclose a front bin space.
4. The round baler capable of continuous operation according to claim 3, wherein, The rear bin assembly (3) includes: A rear bin support (31), the top of which is rotatably connected to the main frame body (11) through a second connecting arm (16); A plurality of rear bin rollers (32), all rotatably arranged on the rear bin support (31); Wherein, the main frame body (11), the plurality of main frame rollers (12), the front bin support (21), the plurality of front bin rollers (22), the rear bin support (31) and the plurality of rear bin rollers (32) enclose a rear bin space.
5. The round baler capable of continuous operation according to claim 4, characterized in that, The lower bin door assembly (4) includes: A lower bin support (41), one end of which near the towing frame (10) is rotatably connected to the main frame body (11); A plurality of lower bin rollers (42), all rotatably arranged on the lower bin support (41).
6. The round baler capable of continuous operation according to any one of claims 1 to 5, characterized in that, It further includes: A net winding assembly, arranged on the front bin support (21) of the front bin assembly (2).
7. The round baler capable of continuous operation according to claim 6, characterized in that, The net winding assembly includes a net laying braking structure, and the net laying braking structure is located near one end of the towing frame (10); the net laying braking structure includes: The net bale fixing assembly (61) includes a fixed tightening assembly (611) and a moving tightening assembly (612) which are oppositely arranged. The fixed tightening assembly (611) and the moving tightening assembly (612) are used to clamp and fix the net bale between them, and the net bale rotates freely following them; The braking assembly (62) includes a brake disc (621) fixed to the fixed tightening assembly (611) and rotating synchronously with the net bale, and a clamping assembly (622) for clamping the brake disc (621) and providing braking force for the brake disc (621); Wherein, the moving tightening assembly (612) is axially elastically telescopic.
8. The round baler capable of continuous operation according to claim 7, wherein, The net winding assembly includes a cutting net knife return structure which is located at one end far from the traction frame (10) and can cut the rope net arranged on the net laying braking structure; The cutting net knife return structure includes: A cutting net bracket (81) is fixedly connected to the front bin bracket (21) of the front bin assembly (2). A moving shaft (811) which can reciprocate on the cutting net bracket (81) is arranged on the cutting net bracket (81). A cutting knife (8112) is arranged on the moving shaft (811) for cutting the rope net. A hook (8111) is also hinged on the moving shaft (811). A limiting shaft (8113) for fixing and unhooking the hook (8111) is also arranged in the cutting net bracket (81); A push rod (82), one end of which is rotatably connected to the cutting knife (8112), and the other end faces the rear bin assembly (3) is arranged; A push rod spacer (83) is fixedly connected to the rear bin bracket (31) of the rear bin assembly (3) and rotates following it; Wherein, the movement track of the push rod spacer (83) faces the end of the push rod (82) far from the moving shaft (811). The push rod spacer (83) is configured to be separated from the push rod (82) at the initial position, and contacts the push rod (82) and pushes the hook (8111) to return during the opening process of the rear bin space.
9. The round baler capable of continuous operation according to claim 2, characterized in that, The pickup feeding assembly (5) includes: Feeding rollers (51) are arranged on the main frame body (11) and at the feeding inlet of the front bin space; A pickup (52) is rotatably arranged on the feeding roller (51) and on the side of the feeding roller (51) close to the traction frame (10); A weed removing knife (53) is arranged on the feeding roller (51) and is used for removing the entangled grass on the feeding roller (51); Pushing augers (54) are respectively arranged on both sides of the feeding roller (51); A grass pressing roller (55) is arranged on the feeding roller (51) and on the side of the pickup (52) close to the traction frame (10); Wherein, the pickup (52) picks up the forage. The forage passes through the interlayer between the pickup (52) and the grass pressing roller (55) and is conveyed into the front bin space by the feeding roller (51). The pushing auger (54) can convey the forage on both sides to the feeding roller (51).
10. The round baler capable of continuous operation according to claim 1, characterized in that, It also includes: The walking wheels (13) are rotatably connected to the bottom of the main frame body (11) of the main frame assembly (1); The bale placing frame (14) is arranged at one end of the main frame body (11) of the main frame assembly (1) far away from the towing frame (10).