Dust collection system

Through the magnetically connected collection box, filter cover and fan design, the existing vacuum cleaner system is solved for complex disassembly and inconvenient maintenance, and the vacuum cleaner system is realized for rapid disassembly and repair.

CN223143396UActive Publication Date: 2025-07-25NANJING FUYI INTELLIGENT ROBOT TECH CO LTD
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Patent Information

Application Number
CN202422412376.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-25
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The vacuum cleaning system of existing dust removal robots is complicated to disassemble and install and inconvenient to repair due to the complex connection methods of parts. Especially when the internal parts of the vacuum cleaning device are replaced, it is difficult to disassemble them as a whole.

Method used

The collection box, filter cover and fan design is adopted with magnetic suction connection. The magnetic suction piece realizes the removable connection between the collection box and the filter cover and the vacuum cleaner connector. The fan is connected to the filter cover. The filter element is installed inside the filter cover to prevent the entry of dust and impurities, forming a negative pressure vacuum. When the dust is full, the collection box can be pulled out separately for treatment.

Benefits of technology

The rapid disassembly and repair of the vacuum cleaner system is realized, which avoids overall disassembly and simplifies the replacement and maintenance process of the vacuum cleaner device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a dust collection system, and belongs to the technical field of dust removal robots, the dust collection system comprises a collection box, a dust collection connecting piece, a filter cover and a fan, the dust collection connecting piece and the filter cover are both arranged on a moving device, the fan is installed on the filter cover, and the collection box and the filter cover are in magnetic attraction connection through a magnetic attraction piece; the collecting box is in magnetic attraction connection with the dust collection connecting piece through the magnetic attraction piece, the fan is communicated with the filter cover, the filter cover is communicated with the collecting box, the dust collection connecting piece is communicated with the collecting box, a filter element for preventing dust impurities from entering the filter cover is arranged in the filter cover, and the filter element is in magnetic attraction connection with the filter cover through the magnetic attraction piece. The mounting equipment has the effect that the dust removal device on the mounting equipment can be conveniently disassembled and maintained.
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Description

Technical Field

[0001] This application relates to the technical field of dust removal robots, and particularly to a dust suction system. Background Art

[0002] In existing dust removal robots, their dust suction systems usually include complex outer shells, pipes, filters, and multiple components, which are fixed and connected to each other by mechanical means such as bolts and buckles. When these systems are integrated into the interior of a device (such as a robot), they often face problems such as low space utilization rate, complex disassembly and assembly, and inconvenient maintenance. For example, a stair and floor sweeping and mopping robot disclosed in Patent No. CN112493927B collects all dust in the vacuum cleaner. When the vacuum cleaner is full of dust inside, it is very inconvenient to disassemble it for replacement and cleaning. If the existing dust suction device is directly assembled on the robot, when internal parts of the dust suction device need to be replaced, such as the repair of a centrifugal fan or the replacement of a filter screen, the entire dust suction device together with the dust removal pipe needs to be disassembled, and the disassembly and repair difficulties are great. Utility Model Content

[0003] In order to facilitate the disassembly and repair of the dust removal device on the installation equipment, this application provides a dust suction system.

[0004] A dust suction system provided by this application adopts the following technical solutions:

[0005] A dust suction system includes a collection box, a dust suction connector, a filter cover, and a fan. The dust suction connector and the filter cover are both arranged on a moving device. The fan is installed on the filter cover. The collection box is magnetically connected to the filter cover through a magnetic part. The collection box is magnetically connected to the dust suction connector through a magnetic part. The fan is communicated with the filter cover. The filter cover is communicated with the collection box. The dust suction connector is communicated with the collection box. A filter element for preventing dust and impurities from entering its interior is arranged in the filter cover. The filter element is magnetically connected to the filter cover through a magnetic part.

[0006] By adopting the above technical solutions, after the fan is started, a negative pressure is formed inside the filter cover, the collection box, and the dust suction connector. The dust suction connector sucks in dust and discharges it into the collection box. When the collection box is full of dust, just pull out the collection box with force, and the collection box can be separated from the dust suction connector and the filter cover, which is convenient for handling the dust and impurities in the collection box. When the dust suction connector, the filter cover, and the fan need to be replaced, they can all be disassembled from the equipment separately without removing other components, which is convenient for disassembling and repairing the dust removal device on the installation equipment.

[0007] Optionally, the filter cover is arranged on the top of the collection box. Both the side of the collection box opposite to the filter cover are arranged as inclined planes. A first sealing groove is formed in the inclined plane of the collection box, and a second sealing groove is formed in the inclined plane of the filter cover. A first sealing ring is jointly arranged in the first sealing groove and the second sealing groove. A guiding surface is arranged on the inner peripheral wall of the first sealing groove. The inclined plane of the filter cover and the inclined plane of the collection box are magnetically connected through magnetic components.

[0008] By adopting the above technical solution, the docking surfaces of the collection box and the filter cover are arranged as inclined planes. When the insertion height of the collection box is higher than that of the filter cover, the two inclined planes play a guiding role, facilitating the alignment of the collection box with the filter cover. Moreover, the first sealing ring not only plays a sealing role. If the first sealing groove is not aligned with the first sealing ring, there will be a gap between the docking surfaces of the collection box and the filter cover. By using the cooperation of the first sealing groove, the second sealing groove and the first sealing ring, it is convenient to observe whether the collection box and the filter cover are aligned. And the guiding surface facilitates the first sealing ring to be smoothly inserted into the first sealing groove, reducing the wear of the first sealing ring during long-term repeated disassembly and assembly of the collection box.

[0009] Optionally, the dust suction connecting piece includes an extension pipe and a dust suction pipe. The dust suction pipe is bolted to the moving device. One end of the extension pipe is provided with a first connecting seat, and the other end is provided with a second connecting seat. One end of the dust suction pipe close to the extension pipe is provided with a third connecting seat. The first connecting seat is magnetically connected to the collection box through a magnetic component. The first connecting seat is located on one side of the collection box. The extension pipe is communicated with the collection box. The second connecting seat is magnetically connected to the third connecting seat. The dust suction pipe is communicated with the extension pipe.

[0010] Optionally, a first docking groove is formed in the first connecting seat, and a first docking block is arranged on the collection box. When the first docking block is inserted into the first docking groove, the air inlet of the collection box is directly opposite to the air outlet of the extension pipe.

[0011] By adopting the above technical solution, it is convenient for the collection box to quickly align with the extension pipe, avoiding the situation of air leakage caused by misalignment when the extension pipe is docked with the collection box.

[0012] Optionally, a second docking groove is formed in the second connecting seat, and a second docking block is arranged on the third connecting seat. When the second docking block is inserted into the second docking groove, the air inlet of the extension pipe is directly opposite to the air outlet of the dust suction pipe.

[0013] By adopting the above technical solution, it is convenient for the extension pipe to quickly align with the dust suction pipe, avoiding the situation of air leakage caused by misalignment when the extension pipe is docked with the dust suction pipe.

[0014] Optionally, a reinforcement plate is provided on the extension pipe, and the collection box is provided with an embedding groove. When the third connection seat is connected to the collection box, the peripheral surface of the extension pipe is exactly embedded in the embedding groove, and the reinforcement plate and the collection box are magnetically connected by a magnetic member.

[0015] By adopting the above technical solution, the setting of the embedding groove can reduce the occupied space of the dust removal system for the equipment, and at the same time play a guiding role. Cooperating with the first docking block and the first docking groove, it further ensures the alignment of the extension pipe and the collection box.

[0016] Optionally, the first connection seat and the collection box are hermetically connected by a second sealing ring, and both the second connection seat and the third connection seat are hermetically connected by a third sealing ring.

[0017] Optionally, fixed frames are provided on both sides of the filter cover. The fixed frames are bolted to the moving device. The collection box is located between the two fixed frames. Limiting blocks are provided on one side of the two fixed frames facing each other. When the collection box and the filter cover are in a connected state, the side wall of the collection box abuts against the limiting block on its same side.

[0018] By adopting the above technical solution, the fixed frame facilitates the installation of the filter cover on the equipment, and the limiting block can ensure that the collection box will not be displaced left and right when installing the collection box. Cooperating with the first docking block and the first docking groove, it further ensures the alignment of the collection box with the filter cover and the extension pipe.

[0019] Optionally, a positioning plate is provided on the filter cover, a positioning hole is opened on the positioning plate, a positioning column is provided on the extension pipe, and the positioning column passes through the positioning hole and is adapted to it.

[0020] By adopting the above technical solution, the cooperation of the positioning plate and the positioning column ensures the accurate relative position of the extension pipe and the filter cover, and can quickly determine the relative position of the extension pipe and the filter cover.

[0021] Optionally, the dust suction pipe is in an S-shaped tubular shape, and a hand-held groove is opened on one side of the collection box facing away from the extension pipe.

[0022] By adopting the above technical solution, the S-shaped tubular design can make the dust suction pipe avoid other components of the equipment, and the design of the hand-held groove facilitates the extraction of the collection box from the equipment.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. After the fan is started, a negative pressure is formed inside the filter cover, the collection box and the dust suction connector. The dust suction connector sucks in dust and discharges it into the collection box. When the collection box is full of dust, simply pull out the collection box forcefully to separate the collection box from the dust suction connector and the filter cover, facilitating the handling of dust impurities in the collection box. When the dust suction connector, the filter cover and the fan need to be replaced, they can all be disassembled separately from the device without removing other components, facilitating the disassembly and maintenance of the dust removal device on the installation equipment;

[0025] 2. Through the inclined surface design of the filter cover and the collection box, and the simultaneous limiting cooperation of the first docking block, the first docking groove, the second docking block, the second docking groove, the embedding groove and the limiting block, the collection box can be quickly and accurately docked with the filter cover and the extension pipe each time;

[0026] 3. The positioning plate cooperates with the positioning column to ensure the accurate relative position between the extension pipe and the filter cover, and the relative position between the extension pipe and the filter cover can be quickly determined. Description of the Drawings

[0027] Figure 1 is the overall structural schematic diagram of the embodiment of the present application.

[0028] Figure 2 is the structural schematic diagram of the embodiment of the present application for showing the first docking block and the filter element.

[0029] Figure 3 is the structural schematic diagram of the embodiment of the present application for showing the limiting block, the first sealing ring, the second sealing ring and the third sealing ring.

[0030] Figure 4 is Figure 2 the enlarged schematic diagram of part A in

[0031] Figure 5 is Figure 2 the enlarged schematic diagram of part B in

[0032] Description of the Reference Numerals: 1. Collection box; 11. First sealing groove; 12. Guide surface; 13. First docking block; 14. Embedding groove; 15. Hand-holding groove; 2. Dust suction connector; 21. Extension pipe; 211. Positioning column; 22. Dust suction pipe; 23. First connection seat; 231. First docking groove; 24. Second connection seat; 241. Second docking groove; 25. Reinforcement plate; 26. Third connection seat; 27. Second docking block; 28. Second sealing ring; 29. Third sealing ring; 3. Filter cover; 31. Second sealing groove; 32. First sealing ring; 33. Fixed frame; 34. Limiting block; 35. Positioning plate; 351. Positioning hole; 4. Fan; 5. Filter element. Detailed Embodiments

[0033] The following is combined with the attachedFigures 1-5 A further detailed description of the present application will be given.

[0034] An embodiment of the present application discloses a dust collection system.

[0035] As Figure 1 , Figure 2 and Figure 3 , the dust collection system includes a collection box 1, a dust collection connector 2, a filter cover 3, and a fan 4. In the embodiment of the present application, all magnetic members are magnets;

[0036] The filter cover 3 is an isosceles triangular body, the bottom surface of the filter cover 3 is inclined, the fan 4 is installed on the top of the filter cover 3, the inside of the filter cover 3 is a cavity structure, the fan 4 is communicated with the filter cover 3, and the inclined surface of the filter cover 3 is connected with a filter element 5 through a magnetic member. The magnetic member is a plurality of magnets arranged circumferentially along the air inlet of the filter cover 3 and a plurality of magnets arranged circumferentially along the top surface of the filter element 5. The magnets around the air inlet of the filter cover 3 correspond to the magnets of the filter element 5 one by one. A second sealing groove 31 is formed in the inclined surface of the filter cover 3, the second sealing groove 31 is formed along the circumference of the filter element 5, and a first sealing ring 32 is installed in the second sealing groove 31. Magnets are arranged at the four corners of the inclined surface of the filter cover 3. Fixed frames 33 are integrally formed on both sides of the filter cover 3. The fixed frames 33 are cube frames, and the fixed frames 33 are bolted to the equipment. Limiting blocks 34 are arranged on one side of the two fixed frames 33 facing each other.

[0037] As Figure 2 ,, Figure 3 and Figure 4 , a slope is provided on the top surface of the collection box 1, the top surface of the collection box 1 and the inclined surface of the filter cover 3 are mating surfaces for docking, a first sealing groove 11 is formed along the circumference of the air outlet of the collection box 1, a guiding surface 12 is provided on the inner peripheral wall of the first sealing groove 11, the first sealing ring 32 is adapted to the first sealing groove 11, magnets are arranged on the top surface and at the four corners of the collection box 1, the magnets on the top surface of the collection box 1 correspond to the magnets at the four corners of the inclined surface of the filter cover 3 one by one. When the collection box 1 and the filter cover 3 are aligned, the side wall of the collection box 1 abuts against the limiting block 34 on the same side as it, and a hand-holding groove 15 is formed on the side of the collection box 1 away from the filter cover 3;

[0038] The air inlet of the collection box 1 is arranged on the side wall of the collection box 1, and the air inlet and the air outlet of the collection box 1 are arranged on the same side. First docking blocks 13 are arranged on both sides of the air inlet of the collection box 1, a plurality of magnets are arranged circumferentially around the air inlet of the collection box 1, and an embedding groove 14 is formed in the side wall of the collection box 1. The embedding groove 14 is formed along the height direction of the collection box 1 and is located below the air inlet of the collection box 1.

[0039] The dust suction connector 2 includes an extension pipe 21 and a dust suction pipe 22. The dust suction pipe 22 is bolted to the device. The extension pipe 21 is an L-shaped pipe, and the dust suction pipe 22 is an S-shaped pipe. One end of the extension pipe 21 is connected with a first connector 23, and the other end is connected with a second connector 24. On both sides of the first connector 23, there are first docking grooves 231 corresponding to the first docking blocks 13. On the docking surface of the first connector 23, there are a number of magnets. The magnets on the first connector 23 correspond one by one to the magnets circumferentially around the air inlet of the collection box 1. A reinforcement plate 25 is arranged circumferentially on the extension pipe 21. When the extension pipe 21 is inserted into the embedding groove 14, the reinforcement plate 25 is magnetically connected to the collection box 1. When the first docking block 13 is inserted into the first docking groove 231, the air inlet of the collection box 1 is directly opposite to the air outlet of the extension pipe 21.

[0040] One end of the dust suction pipe 22 close to the extension pipe 21 has a third connector 26. On both sides of the second connector 24, there are two second docking grooves 241. On the docking surface of the third connector 26, there are two second docking blocks 27. The second docking blocks 27 correspond one by one to the second docking grooves 241. When the second docking blocks 27 are inserted into the corresponding second docking grooves 241, the air inlet of the extension pipe 21 is directly opposite to the air outlet of the dust suction pipe 22. The second connector 24 and the third connector 26 are magnetically attracted and connected. The dust suction pipe 22 is communicated with the extension pipe 21. The first connector 23 and the collection box 1 are hermetically connected through a second sealing ring 28. The second connector 24 and the third connector 26 are both hermetically connected through a third sealing ring 29.

[0041] As Figure 5 , at the bottom of the filter cover 3, there is a positioning plate 35. On the positioning plate 35, there are positioning holes 351. On the extension pipe 21, there is a positioning post 211. The positioning post 211 passes through the positioning holes 351 and is adapted to them.

[0042] After the fan 4 is started, a negative pressure is formed inside the filter cover 3, the collection box 1, the extension pipe 21 and the dust suction pipe 22. The dust suction pipe 22 sucks up dust and discharges it into the collection box 1. When the dust in the collection box 1 is full, just pull out the collection box 1 forcefully, and the collection box 1 can be separated from the extension pipe 21 and the filter cover 3, which is convenient for processing the dust and impurities in the collection box 1. When the extension pipe 21, the dust suction pipe 22, the filter cover 3 and the fan 4 need to be replaced, after pulling out the collection box 1, they can all be disassembled from the device separately without removing other components, which is convenient for disassembling and repairing the dust removal device on the installation equipment;

[0043] When reinstalling the collection box 1, directly dock the collection box 1 with the filter cover 3. When the insertion height of the collection box 1 is higher than that of the filter cover 3, the two inclined surfaces play a guiding role, facilitating the alignment of the collection box 1 with the filter cover 3. Moreover, the first sealing ring 32 not only plays a sealing role. If the first sealing groove 11 is not aligned with the first sealing ring 32, there will be a gap between the docking surfaces of the collection box 1 and the filter cover 3. By utilizing the cooperation of the first sealing groove 11, the second sealing groove 31, and the first sealing ring 32, it is convenient to observe whether the collection box 1 and the filter cover 3 are aligned. And only need the limiting block 34 to abut against the side wall of the collection box 1, the first docking block 13 to be inserted into the first docking groove 231, and the extension pipe 21 to be inserted into the embedding groove 14. Together with the magnetic connection between the reinforcing plate 25, the filter cover 3, the extension pipe 21 and the collection box 1, the collection box 1 can be accurately aligned and fastened to the filter cover 3 and the extension pipe 21.

[0044] The implementation principle of the embodiment of this application is as follows: After the fan 4 is started, a negative pressure is formed inside the filter cover 3, the collection box 1, and the dust suction connecting piece 2. The dust suction connecting piece 2 sucks up the dust and discharges it into the collection box 1. When the dust in the collection box 1 is full, just pull out the collection box 1 forcefully, and the collection box 1 can be separated from the dust suction connecting piece 2 and the filter cover 3, which is convenient for dealing with the dust impurities in the collection box 1. When the dust suction connecting piece 2, the filter cover 3, and the fan 4 need to be replaced, they can all be disassembled from the device separately without removing other components, which is convenient for disassembling and repairing the dust removal device on the installation device.

[0045] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A dust collection system, characterized in that: It includes a collection box (1), a dust suction connector (2), a filter cover (3) and a fan (4). The dust suction connector (2) and the filter cover (3) are both arranged on a mobile device. The fan (4) is installed on the filter cover (3). The collection box (1) is magnetically connected to the filter cover (3) through a magnetic part. The collection box (1) is magnetically connected to the dust suction connector (2) through a magnetic part. The fan (4) is communicated with the filter cover (3). The filter cover (3) is communicated with the collection box (1). The dust suction connector (2) is communicated with the collection box (1). A filter element (5) for preventing dust and impurities from entering its interior is arranged in the filter cover (3). The filter element (5) is magnetically connected to the filter cover (3) through a magnetic part.

2. The dust collection system according to claim 1, characterized in that: The filter cover (3) is arranged on the top of the collection box (1). One side of the collection box (1) opposite to the filter cover (3) is set as an inclined surface. A first sealing groove (11) is formed in the inclined surface of the collection box (1). A second sealing groove (31) is formed in the inclined surface of the filter cover (3). A first sealing ring (32) is jointly arranged in the first sealing groove (11) and the second sealing groove (31). A guiding surface (12) is arranged on the inner peripheral wall of the first sealing groove (11). The inclined surface of the filter cover (3) and the inclined surface of the collection box (1) are magnetically connected through a magnetic part.

3. The dust collection system according to claim 1, wherein: The dust suction connector (2) includes an extension pipe (21) and a dust suction pipe (22). The dust suction pipe (22) is bolted to the mobile device. One end of the extension pipe (21) is provided with a first connection seat (23), and the other end is provided with a second connection seat (24). One end of the dust suction pipe (22) close to the extension pipe (21) is provided with a third connection seat (26). The first connection seat (23) is magnetically connected to the collection box (1) through a magnetic part. The first connection seat (23) is located on one side of the collection box (1). The extension pipe (21) is communicated with the collection box (1). The second connection seat (24) is magnetically connected to the third connection seat (26) through a magnetic part. The dust suction pipe (22) is communicated with the extension pipe (21).

4. The dust collection system according to claim 3, wherein: A first docking groove (231) is formed in the first connection seat (23). The collection box (1) is provided with a first docking block (13). When the first docking block (13) is inserted into the first docking groove (231), the air inlet of the collection box (1) is directly opposite to the air outlet of the extension pipe (21).

5. The dust collection system according to claim 3, wherein: A second docking groove (241) is formed in the second connection seat (24). The third connection seat (26) is provided with a second docking block (27). When the second docking block (27) is inserted into the second docking groove (241), the air inlet of the extension pipe (21) is directly opposite to the air outlet of the dust suction pipe (22).

6. The dust collection system according to claim 3, wherein: The extension tube (21) is provided with a reinforcing plate (25), the collection box (1) is provided with an embedding groove (14), and when the third connecting seat (26) is connected to the collection box (1), the circumferential surface of the extension tube (21) is just embedded in the embedding groove (14), and the reinforcing plate (25) and the collection box (1) are magnetically connected via a magnetic attraction member.

7. The dust collection system according to claim 3, characterized in that: The first connection seat (23) and the collection box (1) are sealed and connected via a second sealing ring (28), and the second connection seat (24) and the third connection seat (26) are sealed and connected via a third sealing ring (29).

8. The dust collection system according to any one of claims 1 or 2, characterized in that: Fixed frames (33) are provided on both sides of the filter cover (3), and the fixed frames (33) are bolted to the moving device. The collection box (1) is located between the two fixed frames (33), and limit blocks (34) are provided on opposite sides of the two fixed frames (33). When the collection box (1) and the filter cover (3) are in a connected state, the side wall of the collection box (1) abuts against the limit block (34) on the same side thereof.

9. The dust collection system according to claim 3, wherein: The filter cover (3) is provided with a positioning plate (35), the positioning plate (35) is provided with a positioning hole (351), and the extension tube (21) is provided with a positioning column (211), the positioning column (211) passes through the positioning hole (351) and is adapted thereto.

10. The dust collection system according to claim 3, characterized in that: The dust suction pipe (22) is in an S-shaped tube shape, and a hand grip groove (15) is provided on a side of the collection box (1) away from the extension pipe (21).

Citation Information

Patent Citations

  • A staircase and floor sweeping and mopping robot

    CN112493927B