Automatic cleaning device for high fructose corn syrup production residues
By designing an automatic residue cleaning device for fructose syrup production, and using a threaded rod system driven by electric push rods and servo motors, the traditional cleaning problem is solved, automatic residue cleaning is realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202422310330.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the production of traditional fructose syrup, the residue of the filter plate is inconvenient to clean, resulting in high labor intensity and low production efficiency.
An automatic cleaning device for the production of fructose syrup is designed, and a threaded rod system driven by an electric push rod and a servo motor is used to realize automatic residue cleaning by combining the inclined filter box and the cleaning plate.
The efficiency of filter plate residue cleaning is improved, labor intensity is reduced, and production efficiency is improved.
Smart Images

Figure CN223144266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fructose syrup production, in particular to an automatic residue cleaning device for fructose syrup production. Background Technique
[0002] Fructose syrup, also known as high fructose syrup, is a kind of starch syrup made by hydrolyzing and isomerizing plant starch. This colorless viscous liquid has become an important additive in industries such as the pharmaceutical industry, health products, and food due to its low price, simple production process, and wide applicability. Fructose syrup is mainly composed of glucose and fructose, has a sweetening effect similar to sucrose, can replace sucrose to a certain extent, and has become the preferred sweetener for many foods and beverages. Since fructose syrup is rich in fructose and glucose, these sugars are important energy sources for the body's normal metabolism and physiological activities. For hypoglycemic patients, consuming an appropriate amount of fructose syrup can quickly increase blood sugar levels and relieve hypoglycemic symptoms. During the production of fructose syrup, residues will be generated. During the traditional production of fructose syrup, it is inconvenient to clean the residues on the filter plate, resulting in an increased labor intensity for workers and a reduced production efficiency. Therefore, there are certain drawbacks.
[0003] In summary, the utility model solves the existing problems by designing an automatic residue cleaning device for fructose syrup production. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic residue cleaning device for fructose syrup production to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic residue cleaning device for fructose syrup production includes a base. At both ends of a shorter edge of the top of the base, support columns are symmetrically installed. On both sides of one end of the top of the base far from the two support columns, limit blocks are symmetrically installed. A fixed frame is installed between the two support columns on the top of the base. On the wider outer side walls of the fixed frame, sliding grooves are symmetrically opened. On the narrower inner side wall of the fixed frame, an electric push rod is installed. One end of the electric push rod is installed inside the fixed frame with a movable block. At both ends of the outside of the movable block and inside the sliding grooves, cylindrical blocks are installed. A connecting rod is installed on the top of the movable block. The connecting rod and the tops of the two limit blocks jointly install a filter box;
[0007] A discharge pipe is installed at the bottom edge of the narrower side of the outer part of the filter box. A discharge door is installed on the narrower side of the outer part of the filter box and above the discharge pipe. A discharge plate is installed at the bottom edge of the outer part of the filter box and at the bottom of the discharge door. A feed pipe is installed at the top of the filter box. A servo motor is installed on one side of the outer part of the filter box away from the discharge door. An inclined plate is installed at the inner bottom of the filter box. Baffles are symmetrically installed on the two narrower inner side walls of the filter box. A filter plate is installed on the two baffles inside the filter box. A threaded rod is installed between the two narrower inner side walls of the filter box and above the filter plate. A support block is installed on the outer ring surface of the threaded rod. Two telescopic rods are symmetrically installed at both ends of the bottom of the support block. A cleaning plate is jointly installed at the bottom of the telescopic rods. Grooves are opened at both ends of the top of the cleaning plate and close to the telescopic rods. A return spring is installed on one inner side wall of the groove. One end of the return spring is installed with a slider. A support rod is installed on the top of the slider.
[0008] As a preferred solution of the present utility model, the bottom of the movable block is slidably connected to the inner bottom of the fixed frame, and the outer ring surface of the cylindrical block is slidably connected to the inner side wall of the chute.
[0009] As a preferred solution of the present utility model, one end of the bottom of the connecting rod is rotatably connected to the top of the movable block, and one end of the top of the connecting rod is rotatably connected to the bottom of the filter box. One end of the bottom of the filter box is rotatably connected to the two limit blocks.
[0010] As a preferred solution of the present utility model, one end of the threaded rod penetrates to the outside of the filter box and is connected to the output shaft of the servo motor, and the other end of the threaded rod away from the servo motor is rotatably connected to the other side wall inside the filter box. The outer ring surface of the threaded rod is threadedly connected to the inside of the support block.
[0011] As a preferred solution of the present utility model, the outer side size of the slider matches the inner side wall size of the groove, and the outer side of the slider is slidably connected to the inner side wall of the groove.
[0012] As a preferred solution of the present utility model, one end of the bottom of the support rod is rotatably connected to the top of the slider, and one end of the top of the support rod is rotatably connected to the bottom of the support block.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. In the present utility model, an automatic cleaning device for the residues in the production of fructose syrup is designed. The electric push rod drives the moving block to move, and through the connecting rod, the filter box is tilted towards one end of the discharge door, which is convenient for subsequent cleaning of the residues on the filter plate. The servo motor drives the threaded rod to rotate, driving the moving block to move outside the threaded rod and driving the cleaning plate to scrape the residues on the filter plate. The moving block squeezes the slider through the support rod to slide inside the groove, thereby squeezing the return spring to make the cleaning plate closely fit above the filter plate, thus increasing the cleaning effect of the residues filtered on the top of the filter plate, and effectively solving the problem that it is inconvenient to clean the residues on the filter plate during the traditional production of fructose syrup. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 For the present utility model Figure 1 is a schematic diagram of the right-side structure;
[0017] Figure 3 For the present utility model Figure 2 is a schematic diagram of the internal structure;
[0018] Figure 4 For the present utility model Figure 2 is a schematic diagram of the structure of the base part;
[0019] Figure 5 For the present utility model Figure 3 is a schematic diagram of a partial structure.
[0020] In the figure: 1. Base; 2. Support column; 3. Limit block; 4. Fixed frame; 401. Slide groove; 5. Electric push rod; 6. Moving block; 7. Cylindrical block; 8. Connecting rod; 9. Filter box; 10. Discharge pipe; 11. Discharge door; 12. Discharge plate; 13. Feed pipe; 14. Servo motor; 15. Inclined plate; 16. Baffle; 17. Filter plate; 18. Threaded rod; 19. Support block; 20. Expansion rod; 21. Cleaning plate; 2101. Groove; 22. Return spring; 23. Slider; 24. Support rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixedly installed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0025] For the embodiments, please refer to Figures 1-5 , the present utility model provides a technical solution:
[0026] An automatic cleaning device for the residue in the production of fructose syrup, comprising a base 1. At both ends of a shorter edge of the top of the base 1, support columns 2 are symmetrically installed. On both sides of one end of the top of the base 1 away from the two support columns 2, limit blocks 3 are symmetrically installed. A fixed frame 4 is installed between the two support columns 2 on the top of the base 1. Slide grooves 401 are symmetrically formed on the wider outer side walls of the fixed frame 4. An electric push rod 5 is installed on the narrower inner side wall of the fixed frame 4. One end of the electric push rod 5 is installed with a movable block 6 inside the fixed frame 4. Cylindrical blocks 7 are installed at both outer ends of the movable block 6 and located inside the slide grooves 401. A connecting rod 8 is installed on the top of the movable block 6. A filter box 9 is jointly installed on the tops of the connecting rod 8 and the two limit blocks 3;
[0027] At the bottom edge of the narrower side face of the outer part of the filter box 9, a discharge pipe 10 is installed. Above the discharge pipe 10 and on the narrower side face of the outer part of the filter box 9, a discharge door 11 is installed. At the bottom edge of the outer part of the filter box 9 and at the bottom of the discharge door 11, a discharge plate 12 is installed. At the top of the filter box 9, a feed pipe 13 is installed. On one side face of the outer part of the filter box 9 away from the discharge door 11, a servo motor 14 is installed. At the inner bottom of the filter box 9, an inclined plate 15 is installed. On the inner narrower two side walls of the filter box 9, baffles 16 are symmetrically installed. On the two baffles 16 inside the filter box 9, a filter plate 17 is installed. Between the inner narrower two side walls of the filter box 9 and above the filter plate 17, a threaded rod 18 is installed. On the outer ring surface of the threaded rod 18, a support block 19 is installed. At the two ends of the bottom of the support block 19, telescopic rods 20 are symmetrically installed. At the bottom of the telescopic rods 20 together, a cleaning plate 21 is installed. At both ends of the top of the cleaning plate 21 and near the telescopic rods 20, grooves 2101 are opened. On one side wall inside the groove 2101, a return spring 22 is installed. At one end of the return spring 22, a slider 23 is installed. At the top of the slider 23, a support rod 24 is installed.
[0028] Specifically, referring to Figure 2 and Figure 4 , one end of the bottom of the connecting rod 8 is rotatably connected to the top of the movable block 6, and one end of the top of the connecting rod 8 is rotatably connected to the bottom of the filter box 9. One end of the bottom of the filter box 9 is rotatably connected to the two limit blocks 3, so as to ensure that the filter box 9 is tilted towards the discharge door 11 by driving the movable block 6 to move through the connecting rod 8 by the electric push rod 5, which is convenient for cleaning the residue on the filter plate 17.
[0029] Furthermore, the bottom of the movable block 6 is slidably connected to the inner bottom of the fixed frame 4, and the outer ring surface of the cylindrical block 7 is slidably connected to the inner side wall of the chute 401, so as to ensure that the stability of the filter box 9 being tilted by the movement of the movable block 6 is increased by the sliding of the cylindrical block 7 inside the chute 401.
[0030] Furthermore, the outer side dimension of the slider 23 matches the inner side wall dimension of the groove 2101, and the outer side of the slider 23 is slidably connected to the inner side wall of the groove 2101, so as to ensure that the return spring 22 is compressed by the sliding of the slider 23 inside the groove 2101
[0031] Furthermore, one end of the bottom of the support rod 24 is rotatably connected to the top of the slider 23, and one end of the top of the support rod 24 is rotatably connected to the bottom of the support block 19, so as to ensure that the support block 19 squeezes the slider 23 to slide inside the groove 2101 through the support rod 24 and then compresses the return spring 22, making the cleaning plate 21 closely fit above the filter plate 17, so as to facilitate the cleaning of the residue filtered on the top of the filter plate 17.
[0032] Specifically, refer to Figure 3 and Figure 5 , one end of the threaded rod 18 penetrates to the outside of the filter box 9 and is connected to the output shaft of the servo motor 14, and the end of the threaded rod 18 away from the servo motor 14 is rotatably connected to the other inner side wall of the filter box 9. The outer ring surface of the threaded rod 18 is threadedly connected to the inside of the support block 19, so as to ensure that the rotation of the threaded rod 18 driven by the servo motor 14 drives the support block 19 to move outside the threaded rod 18 and drives the cleaning plate 21 to scrape the residue on the filter plate 17.
[0033] The working process of the present utility model: When using an automatic residue cleaning device for fructose syrup production designed by this solution to clean the residue during the production of fructose syrup, first, the raw materials enter the inside of the filter box 9 through the feed pipe 13 and are filtered through the filter plate 17. The filtered fructose syrup drips onto the inclined plate 15 and is discharged through the discharge pipe 10, while the filtered residue remains on the filter plate 17. The electric push rod 5 drives the movable block 6 to move, and through the connecting rod 8, the filter box 9 is tilted towards the discharge door 11, facilitating the subsequent cleaning of the residue on the filter plate 17. The sliding of the cylindrical block 7 inside the chute 401 increases the stability of the movement of the movable block 6 to tilt the filter box 9. Then, after opening the discharge door 11, the servo motor 14 is started to drive the threaded rod 18 to rotate, driving the support block 19 to move outside the threaded rod 18 and driving the cleaning plate 21 to scrape the residue on the filter plate 17, and the scraped residue is discharged through the discharge door 11. The support block 19 squeezes the slider 23 to slide inside the groove 2101 through the support rod 24, thereby squeezing the return spring 22, making the cleaning plate 21 closely fit above the filter plate 17, thus increasing the cleaning effect of the residue filtered on the top of the filter plate 17, and thus completing the cleaning of the residue on the filter plate 17.
[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic cleaning device for the residues in the production of fructose syrup, comprising a base (1), characterized in that: At both ends of a shorter edge of the top of the base (1), support columns (2) are symmetrically installed. On both sides of one end of the top of the base (1) far from the two support columns (2), limit blocks (3) are symmetrically installed. On the top of the base (1) and between the two support columns (2), a fixed frame (4) is installed. On the wider outer side walls of the fixed frame (4), sliding grooves (401) are symmetrically opened. On the narrower inner side wall of the fixed frame (4), an electric push rod (5) is installed. At one end of the electric push rod (5) and inside the fixed frame (4), a movable block (6) is installed. At both outer ends of the movable block (6) and inside the sliding grooves (401), cylindrical blocks (7) are installed. On the top of the movable block (6), a connecting rod (8) is installed. The connecting rod (8) and the tops of the two limit blocks (3) jointly install a filter box (9); At the bottom edge of the narrower outer side surface of the filter box (9), a discharge pipe (10) is installed. On the narrower outer side surface of the filter box (9) and above the discharge pipe (10), a discharge door (11) is installed. At the bottom edge of the filter box (9) and at the bottom of the discharge door (11), a discharge plate (12) is installed. On the top of the filter box (9), a feed pipe (13) is installed. On one side surface of the filter box (9) far from the discharge door (11), a servo motor (14) is installed. At the inner bottom of the filter box (9), an inclined plate (15) is installed. On the narrower inner side walls of the filter box (9), baffles (16) are symmetrically installed. On the two baffles (16) inside the filter box (9), a filter plate (17) is installed. Between the narrower inner side walls of the filter box (9) and above the filter plate (17), a threaded rod (18) is installed. On the outer ring surface of the threaded rod (18), a support block (19) is installed. At both bottom ends of the support block (19), telescopic rods (20) are symmetrically installed. The telescopic rods (20) jointly install a cleaning plate (21) at the bottom. At both top ends of the cleaning plate (21) and near the telescopic rods (20), grooves (2101) are opened. On one side wall inside the grooves (2101), a return spring (22) is installed. At one end of the return spring (22), a slider (23) is installed. On the top of the slider (23), a support rod (24) is installed.
2. The automatic cleaning device for the residues in the production of fructose syrup according to claim 1, characterized in that: The bottom of the movable block (6) is slidably connected to the inner bottom of the fixed frame (4), and the outer ring surface of the cylindrical block (7) is slidably connected to the inner side wall of the sliding groove (401).
3. An automatic cleaning device for the residues in the production of fructose syrup according to claim 1, characterized in that: One bottom end of the connecting rod (8) is rotatably connected to the top of the movable block (6), and one top end of the connecting rod (8) is rotatably connected to the bottom of the filter box (9). One bottom end of the filter box (9) is rotatably connected to the two limit blocks (3).
4. An automatic cleaning device for the residues in the production of fructose syrup according to claim 1, wherein: One end of the threaded rod (18) penetrates to the outside of the filter box (9) and is connected to the output shaft of the servo motor (14), and the other end of the threaded rod (18) far from the servo motor (14) is rotatably connected to the other inner side wall of the filter box (9), and the outer ring surface of the threaded rod (18) is threadedly connected to the inside of the support block (19).
5. An automatic cleaning device for the residue in the production of high fructose syrup according to claim 1, characterized in that: The outer side dimension of the slider (23) matches the inner side wall dimension of the groove (2101), and the outer side of the slider (23) is slidably connected to the inner side wall of the groove (2101).
6. The automatic cleaning device for the residue in the production of fructose syrup according to claim 1, wherein: The bottom end of the support rod (24) is rotatably connected to the top of the slider (23), and the top end of the support rod (24) is rotatably connected to the bottom of the support block (19).