Waste gas treatment device with quick release structure

Through the exhaust gas treatment device with the quick-disassembly structure, the air flow is adjusted by means of a fan, the cooling mechanism is cooled down and the filter mechanism is purified, which solves the problem of cooling down and disassembly of the exhaust gas treatment device, and realizes efficient waste gas treatment and convenient filter element replacement.

CN223144385UActive Publication Date: 2025-07-25YIBIN HUAFU SHUANGSAN CEMENT BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422311803.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-25
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing exhaust gas treatment devices lack cooling mechanisms, the gas entry and emission efficiency are low, and the functional boxes cannot be disassembled or disassembled cumbersome, which makes it difficult to replace the filter element.

Method used

A waste gas treatment device with a quick-disassembly structure is designed, including a fan, a cooling mechanism, a filter mechanism and an exhaust mechanism. The airflow speed is adjusted through the fan, the cooling mechanism cools down, the filter mechanism purifies the exhaust gas, the exhaust mechanism accelerates the emission, and the quick-disassembly connection of slots and cuttings is used to simplify the assembly and disassembly of the box.

Benefits of technology

It realizes rapid cooling and purification of waste gas and efficient emission, ensures safe operation, simplifies the box disassembly process, and facilitates filter element replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement processing, in particular to a waste gas treatment device with a quick release structure, which comprises a gas inlet pipe, the gas inlet pipe is inserted into one side of the top of a gas conveying box, a cooling box is arranged at the bottom end of the gas conveying box, and a cooling mechanism transversely penetrates through the inner walls of the left side and the right side of the cooling box. The bottom end of the cooling box is clamped to the top end of a filter box, a filter mechanism is embedded in the inner wall of the filter box, an exhaust box is arranged at the bottom of the filter box, an exhaust mechanism transversely penetrates through the outer wall of one side of the exhaust box, and an exhaust pipe is arranged on the outer wall of the other side of the exhaust box. According to the improved waste gas treatment device, the fan can adjust the airflow speed, the cooling mechanism can cool the waste gas, the filtering mechanism can purify the waste gas, the exhaust mechanism can accelerate the exhaust efficiency, the position fixation between the inserting groove and the inserting strip can be relieved by reversely screwing the fastening screw, and the whole cooling box and the gas conveying box are lifted upwards; therefore, the box bodies can be quickly disassembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement processing, in particular to an exhaust gas treatment device with a quick-disassembly structure. Background Art

[0002] In the construction industry, cement is a crucial material, known as the "grain" of construction. It is a powdery binder that can be mixed with water and other materials to form concrete, which is the basis of building structures. Cement is divided into various types, and different types of cement have different properties, such as strength, impermeability, etc. Cement is usually made by mixing limestone, clay, iron ore powder and some auxiliary materials in a certain proportion and undergoing high-temperature calcination. Its main chemical components are calcium silicate and calcium aluminate, etc. Cement is plastic and can be shaped into the required form. The hardened cement structure has good compressive strength and durability.

[0003] The production of cement is completed through an industrial process called a cement factory. It includes raw material collection: The main raw materials of cement include limestone, clay and some other auxiliary materials such as iron powder, sand, etc. Raw material pretreatment: Raw materials such as limestone and clay usually need to be crushed and ground before entering the firing process to ensure the uniformity of the chemical composition of the final cement product. Calcination of raw materials: The uniformly mixed raw materials are sent into a kiln for high-temperature sintering, and chemical reactions occur to generate an intermediate product called clinker. Cooling and pulverization of clinker: The clinker obtained after roasting needs to be quickly cooled to fix its structure and physical properties. The cooled clinker is then pulverized into powder for subsequent use.

[0004] The inventor found the following problems in the prior art during the implementation of the present utility model: 1. During the process of treating exhaust gas, the existing exhaust gas treatment device lacks a mechanism for cooling the exhaust gas, and the efficiency of gas inlet and discharge is low; 2. Most of the existing exhaust gas treatment devices are integrally arranged in a non-detachable manner between their respective functional boxes. Even if they are detachable, the assembly method between the boxes is too cumbersome to be quickly disassembled. Therefore, when it is necessary to replace the filter element inside the box, it will cause difficulties in operation. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide an exhaust gas treatment device with a quick-release structure, so as to solve the problems in the above-mentioned background technology that in the process of treating exhaust gas by the existing exhaust gas treatment device, there is a lack of a mechanism for cooling the exhaust gas, the efficiency of gas inlet and discharge is low, and most of the functional boxes of the existing exhaust gas treatment device are integrally arranged and non-detachable. Even if they are detachable, the assembly method between the boxes is too cumbersome to be quickly disassembled. Therefore, when it is necessary to replace the filter element inside the box, it will cause difficulties in operation. To achieve the above purpose, the present utility model provides the following technical solutions: An exhaust gas treatment device with a quick-release structure, including an intake pipe, the intake pipe is inserted into one side of the top of the air delivery box, a cooling box is provided at the bottom end of the air delivery box, a cooling mechanism horizontally penetrates the left and right inner walls of the cooling box, the bottom end of the cooling box is clamped to the top end of the filter box, a filtering mechanism is embedded and placed on the inner wall of the filter box, an exhaust box is provided at the bottom of the filter box, an exhaust mechanism horizontally penetrates the outer wall of one side of the exhaust box, and an exhaust pipe is provided on the outer wall of the other side of the exhaust box.

[0006] Further preferably, a fan is clamped in the middle of the top wall of the air delivery box.

[0007] Further preferably, insertion strips are provided on the outer wall of the bottom end of the cooling box, slots are provided on the outer wall of the top end of the filter box, and screw holes are provided at the corresponding positions of the insertion strips and the slots.

[0008] Further preferably, a clamping groove is provided on the inner wall of the top end of the filter box, a sealing rubber layer is provided on the inner wall of the clamping groove, a clamping strip is provided on the inner wall of the bottom end of the cooling box, and the clamping strip is mutually clamped with the clamping groove.

[0009] Further preferably, the cooling mechanism is composed of a cooling pipe, a water storage tank, a semiconductor refrigeration sheet, a fixing bracket and a water pump. Among them, the water storage tank is placed on the top of the fixing bracket, the left and right ends of the cooling pipe are inserted into the left and right sides of the water storage tank, the pipe body of the cooling pipe horizontally penetrates through the inside of the cooling box, the water pump is installed on one side outer wall of the cooling pipe, and the semiconductor refrigeration sheet is arranged on the inner wall of the water storage tank.

[0010] Further preferably, the filtering mechanism is composed of a support frame, a first filter element, a second filter element and a third filter element. Among them, the support frame is embedded and placed on the inner wall of the filter box, and the first filter element, the second filter element and the third filter element are sequentially filled in the support frame from top to bottom.

[0011] Further preferably, the exhaust mechanism is composed of a driving motor, a rotating shaft and a spiral blade. Among them, the output end of the driving motor is inserted into one end of the rotating shaft, the other end of the rotating shaft is rotatably connected to the inner wall of one side of the exhaust box, and the spiral blade is sleeved on the outer wall of the rotating shaft body.

[0012] Compared with the prior art, the beneficial effects of the present utility model:

[0013] In the present utility model, the fan in the air delivery box can quickly blow the waste gas into other boxes, realizing the adaptive adjustment of the air flow speed and the processing system. The cooling mechanism can pass the cooling water in the water storage tank into the cooling pipe by turning on the water pump, and exchange heat with the hot waste gas outside the pipe, thereby realizing the cooling operation. When the waste gas passes through the first filter element, the second filter element and the third filter element in the filtering mechanism, the dust, large particulate matter, tiny particles, some microorganisms, harmful gases and peculiar smell contained in the waste gas can be filtered and removed one by one, so that the waste gas can be purified into clean gas that can be discharged. Starting the driving motor to drive the rotating shaft and the spiral blades can help the gas to be evenly distributed along the path, accelerating the flow speed of the surrounding gas and ensuring the efficiency of the discharged gas.

[0014] In the present utility model, inserting strips are provided on the outer wall at the bottom end of the cooling box, and inserting slots are provided on the outer wall at the top end of the filtering box. Insert the inserting strips vertically into the inserting slots so that the positions of the screw holes formed on their surfaces correspond to each other. Then, screw the fastening screws into the overlapping screw holes to complete the assembly between the cooling box and the filtering box. At the same time, the clamping strips on the inner wall at the bottom end of the cooling box will also be synchronously inserted into the clamping slots formed on the inner wall of the filtering box, and the sealing rubber layer is extruded outward, so that the sealing rubber layer makes up for the gap between the clamping slot and the clamping strip through elastic deformation, thereby completing the sealing closure between the two, preventing the waste gas from leaking through the gap between the two and ensuring personal safety. When it is necessary to disassemble the two, the operator only needs to reverse-unscrew the fastening screws and lift the entire cooling box and the air delivery box upward to complete the rapid disassembly between the boxes. At the same time, the disassembled filtering box can also clean or replace the filter element of the filtering mechanism inside it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view structural schematic diagram of the present utility model;

[0016] Figure 2 is the front view sectional structural schematic diagram of the present utility model;

[0017] Figure 3 is the structural schematic diagram of the cooling mechanism of the present utility model;

[0018] Figure 4 is the structural schematic diagram of the filtering box of the present utility model;

[0019] Figure 5 is the structural schematic diagram of the cooling box of the present utility model;

[0020] Figure 6 is the structural schematic diagram of the filtering mechanism of the present utility model.

[0021] In the figure: 1. Intake pipe; 2. Air delivery box; 201. Fan; 3. Cooling box; 301. Insert bar; 302. Card bar; 4. Cooling mechanism; 401. Cooling pipe; 402. Water storage tank; 403. Semiconductor refrigeration chip; 404. Fixed bracket; 405. Water pump; 5. Filter box; 501. Slot; 502. Card slot; 503. Sealing rubber layer; 6. Filter mechanism; 601. Support frame; 602. First filter element; 603. Second filter element; 604. Third filter element; 7. Exhaust box; 8. Exhaust mechanism; 801. Driving motor; 802. Rotating shaft; 803. Spiral blade; 9. Exhaust pipe. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 to 6 The present invention provides a technical solution: an exhaust gas treatment device with a quick-release structure, including an intake pipe 1, the intake pipe 1 is inserted into one side of the top of the air delivery box 2, the bottom end of the air delivery box 2 is provided with a cooling box 3, the left and right inner side walls of the cooling box 3 are horizontally penetrated by a cooling mechanism 4, the bottom end of the cooling box 3 is clamped to the top end of the filter box 5, the inner wall of the filter box 5 is fitted with a filter mechanism 6, the bottom of the filter box 5 is provided with an exhaust box 7, one side outer wall of the exhaust box 7 is horizontally penetrated by an exhaust mechanism 8, and the other side outer wall of the exhaust box 7 is provided with an exhaust pipe 9.

[0024] In this embodiment, as Figure 1 and Figure 5 shown, a fan 201 is clamped to the middle of the top wall of the air delivery box 2; it should be noted that when the exhaust gas from cement processing production enters the inside of the air delivery box 2 through the intake pipe 1, the operator can start the fan 201 to make its fan blades start to rotate, thereby driving the gas around it to blow downward. During this period, due to the power generated by the operation of the fan 201, the exhaust gas flow passing by it can flow downward into other boxes more quickly, so that the contact probability between the exhaust gas and the cooling mechanism 4 and the filter mechanism 6 can be effectively increased, thereby improving its treatment efficiency. Moreover, by adjusting the rotation speed of the fan 201, the amount of exhaust gas entering the intake pipe 1 can also be controlled, so as to realize the adaptive adjustment of the air flow speed and the treatment system.

[0025] In this embodiment, as Figure 2 and Figure 5As shown in the figure, the outer wall of the bottom end of the cooling box 3 is provided with an insertion strip 301, and the outer wall of the top end of the filter box 5 is provided with a slot 501. Screw holes are opened at the corresponding positions of the insertion strip 301 and the slot 501. It should be noted that in the present utility model, the cooling box 3 and the filter box 5 are set as detachable separate boxes. When assembling the two together, only need to vertically insert the insertion strip 301 provided on the outer wall of the bottom end of the cooling box 3 into the slot 501 provided on the outer wall of the top end of the filter box 5, and make the screw holes opened on their surfaces correspond to each other. At this time, then screw the fastening screw into the overlapping screw holes, and the assembly between the cooling box 3 and the filter box 5 can be completed. At the same time, when it is necessary to disassemble the two, the operator only needs to reverse-rotate and loosen the fastening screw again, and lift the entire cooling box 3 and the air delivery box 2 upward, and the rapid disassembly between the boxes can be completed. At the same time, the disassembled filter box 5 can also clean or replace the filter element of its internal filtering mechanism 6.

[0026] In this embodiment, as Figure 2 and Figure 4 shown, a clamping groove 502 is opened on the inner wall of the top end of the filter box 5, and a sealing rubber layer 503 is provided on the inner wall of the clamping groove 502. A clamping strip 302 is provided on the inner wall of the bottom end of the cooling box 3, and the clamping strip 302 is engaged with the clamping groove 502. It should be noted that since the cooling box 3 and the filter box 5 are detachable separate boxes, when the insertion strip 301 provided on the outer wall of the bottom end of the cooling box 3 and the slot 501 provided on the outer wall of the top end of the filter box 5 are engaged with each other, the clamping strip 302 provided on the inner wall of the bottom end of the cooling box 3 will also be inserted into the clamping groove 502 opened on the inner wall of the filter box 5 synchronously, and the clamping strip 302 will contact the sealing rubber layer 503 provided on the inner wall of the clamping groove 502 and extrude it outward, so that the sealing rubber layer 503 makes up for the gap between the clamping groove 502 and the clamping strip 302 through elastic deformation, thereby completing the sealing closure between the two, preventing the gas from leaking from the gap between the two during the waste gas treatment process, and ensuring the stability of the waste gas treatment process and the personal safety of the operator.

[0027] In this embodiment, as Figure 2 and Figure 3As shown in the figure, the cooling mechanism 4 is composed of a cooling pipe 401, a water storage tank 402, a semiconductor refrigeration sheet 403, a fixing bracket 404 and a water pump 405. The water storage tank 402 is placed on the top of the fixing bracket 404. The left and right ends of the cooling pipe 401 are inserted into the left and right sides of the water storage tank 402. The pipe body of the cooling pipe 401 horizontally penetrates through the inside of the cooling box 3. The water pump 405 is installed on the outer wall of one side of the cooling pipe 401. The semiconductor refrigeration sheet 403 is arranged on the inner wall of the water storage tank 402. It should be noted that in actual application, the waste gas generated by cement processing will have a certain amount of heat. When these high-temperature waste gases are introduced into the processing device for filtering operations, their excessive temperature will damage the filter element in the filtering mechanism 6. Therefore, in this utility model, a cooling box 3 is provided on the top of the filtering box 5 to cool these waste gases. The main method is to open the water pump 405 to introduce the cooling water inside the water storage tank 402 into the cooling pipe 401, so that the cooling water can circulate along the pipeline. When the waste gas is blown into the cooling box 3 by the fan 201, its hot waste gas will flow along the outer wall of the cooling pipe 401, thereby exchanging heat with the cooling water inside, and then realizing the cooling operation. The cooling water that takes away the heat of the waste gas will then flow back into the water storage tank 402 along the cooling pipe 401 again, and under the cooling of the semiconductor refrigeration sheet 403, it will return to its original temperature, realizing the circulating cooling operation.

[0028] In this embodiment, as Figure 6 shown, the filtering mechanism 6 is composed of a support frame 601, a first filter element 602, a second filter element 603 and a third filter element 604. The support frame 601 is fitted and placed on the inner wall of the filtering box 5. The first filter element 602, the second filter element 603 and the third filter element 604 are filled in the support frame 601 from top to bottom in sequence. It should be noted that the waste gas contains various harmful substances and suspended particles. After the cooling mechanism 4 in this utility model has completed the cooling operation on the waste gas, the waste gas will continue to flow downward into the filtering box 5 under the blowing of the fan 201, and successively pass through the filtering and interception of the first filter element 602, the second filter element 603 and the third filter element 604. The first filter element 602 will filter and intercept the dust and large particle substances contained in the waste gas, while the second filter element 603 can filter and intercept the tiny particles and some microorganisms in the waste gas. Finally, the third filter element 604 can adsorb and remove the harmful gases and odors in the waste gas, so that the waste gas can be purified into clean gas that can be discharged. After long-term use, the first filter element 602, the second filter element 603 and the third filter element 604 can also be cleaned or replaced.

[0029] In this embodiment, as Figure 1 and Figure 2As shown in the figure, the exhaust mechanism 8 is composed of a driving motor 801, a rotating shaft 802 and a spiral blade 803. The output end of the driving motor 801 is inserted into one end of the rotating shaft 802, and the other end of the rotating shaft 802 is rotatably connected to the inner wall of one side of the exhaust box 7. The spiral blade 803 is sleeved on the outer wall of the shaft body of the rotating shaft 802. It should be noted that when the gas after filtration and purification passes through the third filter element 604, it will flow downward into the exhaust box 7. At this time, the operator can start the driving motor 801 to drive the rotating shaft 802 inserted therewith, so that the spiral blade 803 sleeved on the outer wall of the rotating shaft 802 can perform a rotational motion, thereby conveying the clean gas around it to the exhaust pipe 9. During this period, the rotating spiral blade 803 can help the gas to be evenly distributed along the path, ensure that there is no locally high-concentration discharge during the discharge of the clean gas, and prevent the clean gas from escaping during the conveying process. The rotational action of the spiral blade 803 can also accelerate the flow rate of the gas around it, thereby ensuring the efficiency of the discharged gas.

[0030] The usage method and advantages of the present utility model: The connecting pipe with a quick-release joint structure, during use, the working process is as follows:

[0031] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6As shown in the figure, first, when the operator passes the waste gas from cement processing production into the interior of the air delivery box 2 through the air inlet pipe 1, the fan 201 is started simultaneously, and its fan blades start to rotate, thereby driving the surrounding gas to blow downward into the cooling box 3. At the same time, the water pump 405 can be turned on to pass the cooling water in the water storage tank 402 into the cooling pipe 401, so that the cooling water can circulate along the pipeline. The waste gas will flow along the outer wall of the cooling pipe 401, thereby exchanging heat with the cooling water inside the pipe, and then achieving temperature reduction. During this period, the waste gas will continue to flow downward into the filter box 5 under the blowing of the fan 201, and successively pass through the filtration and interception of the first filter element 602, the second filter element 603 and the third filter element 604, removing the dust, large particle substances, some microorganisms, harmful gases and peculiar smells contained therein one by one, so that the waste gas can be purified into clean gas that can be discharged. When the filtered and purified gas passes through the third filter element 604, it will flow downward into the exhaust box 7. At this time, the operator can start the driving motor 801 to drive the inserted rotating shaft 802 and the spiral blades 803 provided on its outer wall to rotate synchronously, thereby transporting the surrounding clean gas towards the exhaust pipe 9. Then, when the solenoid valve is opened, the purified gas can enter the exhaust pipe 9 and be discharged outside the device. When the operator needs to clean or replace the filtering mechanism 6, the fastening screw can be loosened reversely first to release the position fixation between the slot 501 and the inserted bar 301, and the entire cooling box 3 and the air delivery box 2 are lifted upward, so that the cooling box 3 and the air delivery box 2 can be separated from the top of the filter box 5, and the boxes are separated from each other, thereby completing the rapid disassembly between the boxes.

[0032] The above shows and describes the basic principles, main features and advantages of the present utility model. Technical staff in this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An exhaust gas treatment device with a quick-release structure, comprising an intake pipe (1), characterized in that: The intake pipe (1) is inserted into one side of the top of the air delivery box (2). A cooling box (3) is provided at the bottom end of the air delivery box (2). A cooling mechanism (4) horizontally penetrates the left and right inner walls of the cooling box (3). The bottom end of the cooling box (3) is clamped to the top end of the filter box (5). A filtering mechanism (6) is fitted and placed inside the filter box (5). An exhaust box (7) is provided at the bottom of the filter box (5). An exhaust mechanism (8) horizontally penetrates one side outer wall of the exhaust box (7). A exhaust pipe (9) is provided on the other side outer wall of the exhaust box (7).

2. The exhaust gas treatment device with a quick-release structure according to claim 1, characterized in that: A fan (201) is clamped in the middle of the top wall of the air delivery box (2).

3. The exhaust gas treatment device with a quick-release structure according to claim 2, characterized in that: Insertion strips (301) are provided on the outer wall of the bottom end of the cooling box (3), and slots (501) are provided on the outer wall of the top end of the filter box (5). Screw holes are provided at the corresponding positions of the insertion strips (301) and the slots (501).

4. The waste gas treatment device with a quick-release structure according to claim 1, characterized in that: A clamping groove (502) is provided on the inner wall of the top end of the filter box (5), and a sealing rubber layer (503) is provided on the inner wall of the clamping groove (502). A clamping strip (302) is provided on the inner wall of the bottom end of the cooling box (3), and the clamping strip (302) is engaged with the clamping groove (502).

5. The exhaust gas treatment device with a quick-release structure according to claim 1, characterized in that: The cooling mechanism (4) is composed of a cooling pipe (401), a water storage tank (402), a semiconductor refrigeration sheet (403), a fixing bracket (404), and a water pump (405). Among them, the water storage tank (402) is placed on the top of the fixing bracket (404). The left and right ends of the cooling pipe (401) are inserted into the left and right sides of the water storage tank (402). The pipe body of the cooling pipe (401) horizontally penetrates the inside of the cooling box (3). The water pump (405) is installed on one side outer wall of the cooling pipe (401). The semiconductor refrigeration sheet (403) is provided on the inner wall of the water storage tank (402).

6. The exhaust gas treatment device with a quick-release structure according to claim 1, characterized in that: The filtering mechanism (6) is composed of a support frame (601), a first filter element (602), a second filter element (603), and a third filter element (604). Among them, the support frame (601) is fitted and placed inside the filter box (5). The first filter element (602), the second filter element (603), and the third filter element (604) are sequentially filled inside the support frame (601) from top to bottom.

7. The exhaust gas treatment device with a quick-release structure according to claim 1, characterized in that: The exhaust mechanism (8) is composed of a driving motor (801), a rotating shaft (802), and a spiral blade (803). Among them, the output end of the driving motor (801) is inserted into one end of the rotating shaft (802). The other end of the rotating shaft (802) is rotatably connected to one side inner wall of the exhaust box (7). The spiral blade (803) is sleeved on the outer wall of the shaft body of the rotating shaft (802).