Alkali liquor spray tower for purifying acid gas

Abstract

The utility model discloses an alkali liquor spray tower for purifying acid gas, which comprises a tank body, the bottom end of the tank body is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, the rotating shaft is communicated with the inside of the tank body, the outer ring of the rotating shaft is fixedly connected with a fixed column, and the fixed column is fixedly connected with the bottom end of the tank body. And one end of the fixed column is fixedly connected with a flapping block. The output end of the motor is directly and fixedly connected with the rotating shaft, efficient transmission of power is ensured, energy loss is reduced, the rotating shaft penetrates through the interior of the tank body, stable support is provided, the whole system is more stable in the operation process, the beating block connected with the fixing column can beat liquid in the tank body under driving of the rotating shaft, and the liquid in the tank body is more stable. The position and the number of the flapping blocks can be adjusted according to requirements so as to adapt to tank bodies with different sizes and shapes, the optimal mixing effect is achieved, the fixing columns are convenient to replace and maintain, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of lye spray towers, in particular to a lye spray tower for purifying acidic gases. Background Technique

[0002] A lye spray tower is a common gas purification device in industrial applications, mainly used to remove or neutralize acidic gases such as sulfur dioxide (SO2), nitrogen oxides (NOx), hydrogen chloride (HCl), etc. With the acceleration of the industrialization process, the problem of air pollution has become increasingly serious, especially the emission of acidic gases has a serious impact on the environment and human health. Therefore, developing effective acidic gas purification technologies has become an important topic in environmental protection. The lye spray tower utilizes the principle of acid-base neutralization reaction. By spraying an alkaline solution (such as sodium hydroxide, calcium hydroxide, etc.) to contact with acidic gases, gas purification is achieved. For example, sulfur dioxide reacts with sodium hydroxide to form sodium sulfate and water. Early gas purification technologies were relatively simple and inefficient. With the development of technology, modern lye spray towers have adopted more efficient spray systems, more optimized structural designs, and automated control systems, improving the purification efficiency and operation convenience. A typical lye spray tower system includes links such as gas introduction, lye spraying, gas-liquid contact, gas separation, and discharge. The gas fully contacts the sprayed lye during the rising process to achieve the neutralization of acidic gases.

[0003] In actual use, without effective liquid dispersion, the spray tower may not be able to handle the designed maximum gas flow rate, limiting its processing capacity. The accumulation of liquid in certain areas may cause corrosion or blockage inside the equipment, which will increase the equipment maintenance cost and downtime. Uneven liquid distribution may cause some components to withstand uneven corrosion, thereby shortening the service life of the equipment. To achieve the same purification effect, it may be necessary to increase the operating parameters of the spray tower, such as increasing the working pressure of the nozzles or raising the rotational speed of the motor, which will increase energy consumption. The uneven distribution of liquid in the tank may cause increased corrosion in certain areas, increasing the risk of equipment leakage and posing a safety hazard. The absence of or poor effect of the flapping blocks may cause fluctuations in the operation of the spray tower, affecting the stability of operation. Content of the Utility Model

[0004] The purpose of the present utility model is to provide an alkaline solution spray tower for purifying acidic gases. By directly fixedly connecting the output end of the motor to the rotating shaft, the efficient transmission of power is ensured, energy loss is reduced, and the rotating shaft penetrates through the interior of the tank body, providing stable support and making the entire system more stable during operation. The flapping blocks connected to the fixed columns can flap the liquid in the tank body driven by the rotating shaft, promoting the mixing of gas and liquid and improving the purification efficiency. The flapping blocks can be adjusted in position and quantity according to needs to adapt to tank bodies of different volumes and shapes to achieve the best mixing effect. The design of the fixed columns and flapping blocks allows for convenient replacement and maintenance, extending the service life of the equipment.

[0005] To achieve the above object, there is provided an alkaline solution spray tower for purifying acidic gases, including: a tank body, the bottom end of the tank body is fixedly connected with a motor, the output end of the motor is fixedly connected with a rotating shaft, and the rotating shaft penetrates through the interior of the tank body. The outer circle of the rotating shaft is fixedly connected with fixed columns, and one end of each fixed column is fixedly connected with a flapping block;

[0006] A water inlet pipe penetrates through the top end of the tank body, the bottom end of the water inlet pipe is fixedly connected with a spray head, and a slotted opening is formed in the outer circle of the spray head.

[0007] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, a filter screen is fixedly connected to the inner wall of the tank body, and the rotating shaft penetrates through both the upper and lower ends of the filter screen. A drain pipe penetrates through the outer circle of the tank body.

[0008] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, an air inlet pipe penetrates through the bottom end of the tank body, and the air inlet pipe is matched with the bottom end of the tank body.

[0009] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, a maintenance pipe penetrates through the outer circle of the tank body, and bolts penetrate through both ends of the maintenance pipe.

[0010] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, nuts are threadedly connected to the outer circle of the bolts, and one end of each bolt penetrates through a cover plate.

[0011] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, an air outlet pipe penetrates through the outer circle of the tank body, and the air outlet pipe is matched with the outer circle of the tank body.

[0012] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, the number of the fixed columns is three, and the number of the flapping blocks is six.

[0013] According to the above-mentioned alkaline solution spray tower for purifying acidic gases, the number of the nuts is several, and the number of the bolts is eight.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. The present utility model is provided with a rotating shaft, a fixed column and a flapping block. The output end of the motor is directly fixedly connected to the rotating shaft, ensuring efficient power transmission and reducing energy loss. The rotating shaft penetrates through the interior of the tank body, providing stable support and making the entire system more stable during operation. The flapping block connected to the fixed column can flap the liquid in the tank body under the drive of the rotating shaft, promoting the mixing of gas and liquid and improving the purification efficiency. The position and quantity of the flapping blocks can be adjusted according to needs to adapt to tanks of different volumes and shapes to achieve the best mixing effect. The design of the fixed column and the flapping block allows for convenient replacement and maintenance, extending the service life of the equipment.

[0016] 2. The present utility model is provided with a water inlet pipe, a spray head and a slotted opening. The spray head is installed at the bottom end of the water inlet pipe, ensuring that the purification liquid is evenly sprayed from the spray head into the interior of the tank body to form an atomization effect. This helps to increase the contact area between the acidic gas and the purification liquid and improve the purification efficiency. The slotted opening design on the outer ring of the spray head allows the liquid to be sprayed at a specific angle and direction, which can further optimize the distribution of the liquid in the tank body to ensure that the entire tank body space can be effectively covered and avoid purification dead angles. The slotted opening design allows the operator to adjust the spraying direction and range of the liquid according to needs, providing a certain degree of adjustment flexibility to adapt to different treatment requirements or changes in gas flow. The atomized liquid is more fully mixed with the acidic gas, helping to increase the rate of chemical reaction and thus accelerating the neutralization process of the acidic gas. The design of the spray head and the slotted opening is generally convenient for disassembly and cleaning, which helps to maintain the long-term stable operation of the equipment, reduce blockages and maintenance costs.

[0017] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0019] Figure 1 is a perspective view of an alkali liquor spray tower for purifying acidic gas according to the present utility model;

[0020] Figure 2 is a front view of an alkali liquor spray tower for purifying acidic gas according to the present utility model;

[0021] Figure 3 is a sectional perspective view of an alkali liquor spray tower for purifying acidic gas according to the present utility model;

[0022] Figure 4 for the present utility model Figure 3Enlarged view of the structure at position A in the [device name];

[0023] Figure 5 This utility model Figure 3 Enlarged view of the structure at position B in the [device name].

[0024] In the figure: 1, tank body; 2, motor; 3, intake pipe; 4, drain pipe; 5, maintenance pipe; 6, cover plate; 7, bolt; 8, filter screen; 9, rotating shaft; 10, fixed column; 11, flapping block; 12, water inlet pipe; 13, spray head; 14, slot; 15, nut; 16, outlet pipe. Specific implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-5 , the present utility model provides a technical solution: An alkali liquid spray tower for purifying acidic gases, comprising: a tank body 1, the bottom end of the tank body 1 is fixedly connected with a motor 2, whose function is to provide power for the entire system to ensure the normal operation of the equipment. The output end of the motor 2 is fixedly connected with a rotating shaft 9. The rotating shaft 9 is used to transmit the rotational power of the motor to the inside of the tank body to realize the rotation of the internal structure. And the rotating shaft 9 penetrates through the inside of the tank body 1 to ensure that the rotating shaft can extend deep into the tank body to drive the internal structure. The outer ring of the rotating shaft 9 is fixedly connected with a fixed column 10. The fixed column 10 is used to support and fix the flapping block to ensure that the flapping block can work stably. One end of the fixed column 10 is fixedly connected with a flapping block 11. The function of the flapping block 11 is to help disperse and mix the gas and liquid through the flapping action to improve the purification efficiency. The top end of the tank body 1 penetrates through a water inlet pipe 12. The water inlet pipe 12 is used to introduce the liquid required for purification into the tank body. The bottom end of the water inlet pipe 12 is fixedly connected with a spray head 13. The function of the spray head 13 is to evenly spray the liquid into the tank body to form an atomization effect and increase the contact area with the acidic gas. The outer ring of the spray head 13 is provided with a slot 14. The slot 14 is used to adjust the spraying direction and range of the liquid to ensure that the liquid can cover all areas inside the tank body.

[0027] The inner wall of the tank body 1 is fixedly connected with a filter screen 8. The function of the filter screen 8 is to filter out impurities in the liquid to ensure the purity of the liquid. At the same time, both the upper and lower ends of the filter screen 8 are penetrated by the rotating shaft 9, ensuring that the filter screen can move with the rotation of the rotating shaft to achieve self-cleaning. A drain pipe 4 penetrates through the outer ring of the tank body 1. The function of the drain pipe 4 is to discharge the treated liquid from the tank body for further treatment or discharge. An air inlet pipe 3 penetrates through the bottom end of the tank body 1. The function of the air inlet pipe 3 is to introduce the acidic gas to be purified into the tank body. The air inlet pipe 3 is matched with the bottom end of the tank body 1 to ensure that the gas can smoothly enter the tank body. A maintenance pipe 5 penetrates through the outer ring of the tank body 1. The function of the maintenance pipe 5 is to facilitate the maintenance and inspection of the equipment. Bolts 7 penetrate through both ends of the maintenance pipe 5. The function of the bolts 7 is to fix the maintenance pipe to ensure its stability. A nut 15 is threadedly connected to the outer ring of the bolt 7. The function of the nut 15 is to fix the maintenance pipe through cooperation with the bolt. One end of the bolt 7 penetrates through a cover plate 6. The function of the cover plate 6 is to close the maintenance pipe to prevent impurities from entering. An air outlet pipe 16 penetrates through the outer ring of the tank body 1. The function of the air outlet pipe 16 is to discharge the purified gas from the tank body. The air outlet pipe 16 is matched with the outer ring of the tank body 1 to ensure that the gas can smoothly be discharged. The number of fixing columns 10 is three. Such a design can ensure that the flapping blocks are evenly distributed inside the tank body to improve the purification efficiency. The number of flapping blocks 11 is six. The six flapping blocks can more effectively disperse and mix the gas and the liquid. The number of nuts 15 is several to ensure that the bolt can stably fix the maintenance pipe. The number of bolts 7 is eight. The eight bolts can evenly fix the maintenance pipe to ensure its stability.

[0028] Working principle: Place the tank body 1 on the foundation and ensure its horizontal and vertical positions. A level may be needed to assist in the adjustment. Fix the motor at the bottom end of the tank body 1 and ensure a firm connection between the motor 2 and the tank body 1. Connect the output end of the motor 2 to the rotating shaft 9 and ensure that the rotating shaft 9 can rotate freely and in the same direction as the rotation of the motor 2. Install the fixing column 10 on the rotating shaft 9 and install the flapping block 11 at one end of the fixing column 10 to ensure that the flapping block 11 can evenly mix the liquid in the tank body 1 with the air in the tank. Connect the water inlet pipe 12 to the top end of the tank body 1 and ensure that the nozzle 13 is installed at the bottom end of the water inlet pipe 12. Adjust the position of the nozzle 13 to achieve the best spraying effect. Slots 14 are evenly opened on the surface of the nozzle to allow the liquid to enter the tank body evenly. Fix the filter screen 8 on the inner wall of the tank body 1 and ensure that the upper and lower ends of the filter screen 8 penetrate the rotating shaft 9 to facilitate the cleaning and maintenance of the filter screen 8. Connect the drain pipe 4 to the outer ring of the tank body 1 and ensure that the other end of the drain pipe 4 is connected to a suitable drainage system. Fit the air inlet pipe 3 with the bottom end of the tank body 1 to ensure that gas can enter the tank body 1 smoothly. Install the repair pipe 5 on the outer ring of the tank body 1 and fix it with bolts 7 and nuts 15. Finally, install the cover plate 6. Fit the air outlet pipe 16 with the outer ring of the tank body 1 to ensure that the purified gas can be discharged smoothly. After completing all mechanical installations, connect the motor and other electrical components according to electrical specifications.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present invention.

Claims

1. An alkaline solution spray tower for purifying acidic gases, comprising: Tank body (1), the bottom end of the tank body (1) is fixedly connected with a motor (2), and it is characterized in that: the output end of the motor (2) is fixedly connected with a rotating shaft (9), and the rotating shaft (9) penetrates through the inside of the tank body (1). The outer ring of the rotating shaft (9) is fixedly connected with a fixed column (10), and one end of the fixed column (10) is fixedly connected with a flapping block (11). The top end of the tank body (1) is penetrated by a water inlet pipe (12), the bottom end of the water inlet pipe (12) is fixedly connected with a spray head (13), and a slot (14) is opened on the outer ring of the spray head (13).

2. The lye spray tower for purifying acidic gas according to claim 1, characterized in that: The inner wall of the tank body (1) is fixedly connected with a filter screen (8), and both the upper and lower ends of the filter screen (8) penetrate through the rotating shaft (9). The outer ring of the tank body (1) is penetrated by a drain pipe (4).

3. The lye spray tower for purifying acidic gas according to claim 1, characterized in that: The bottom end of the tank body (1) is penetrated by an air inlet pipe (3), and the air inlet pipe (3) is matched with the bottom end of the tank body (1).

4. The alkali liquor spray tower for purifying acidic gas according to claim 1, wherein: The outer ring of the tank body (1) is penetrated by a maintenance pipe (5), and bolts (7) penetrate through both ends of the maintenance pipe (5).

5. The alkali solution spray tower for purifying acidic gas according to claim 4, wherein: The outer ring of the bolt (7) is threadedly connected with a nut (15), and one end of the bolt (7) penetrates through a cover plate (6).

6. The lye spray tower for purifying acid gas according to claim 1, wherein: The outer ring of the tank body (1) is penetrated by an air outlet pipe (16), and the air outlet pipe (16) is matched with the outer ring of the tank body (1).

7. The alkali liquor spray tower for purifying acidic gas according to claim 1, characterized in that: The number of the fixed columns (10) is three, and the number of the flapping blocks (11) is six.

8. The lye spray tower for purifying acid gas according to claim 5, wherein: The number of the nuts (15) is several, and the number of the bolts (7) is eight.

Images