Mixing tank for preparing sewage treatment agent
Through the multi-layer structure bag and elastic connection design, the problems of low filtration efficiency and unstable fixation in sewage treatment agent production are solved, efficient dust capture and simplified cleaning are achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202422291857.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the prior art, the bag filter device has problems such as low exhaust efficiency, easy blockage, and unstable fixation during the production process of sewage treatment agent, resulting in the risk of dust leakage and gas leakage.
The multi-layer structural bag design is adopted, with the inner layer being a fine filter layer and the outer layer being a coarse filter layer. Combined with elastic connectors and rotary butterfly valves, it ensures that the bag is closely fitted with the mixing barrel, and a stabilization mechanism and cleaning mechanism are set up to improve sealing and convenience.
It significantly improves the filtration efficiency and dust storage capacity of the bag, reduces the risks of dust leakage and gas leakage, simplifies the cleaning steps, and improves production efficiency and environmental safety.
Smart Images
Figure CN223144606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment, in particular to a mixing tank for preparing sewage treatment agents. Background Art
[0002] In the production process of sewage treatment agents, the stirring and mixing link is particularly crucial. However, during this process, especially when water reacts with lime, a large amount of gas is generated, resulting in a significant increase in the air pressure inside the stirring kettle. Traditional coping strategies usually involve opening the exhaust port, but this method is often accompanied by the leakage of dust, posing a certain threat to the environment and operators.
[0003] In the prior art: To solve the above problems of air pressure rise and dust leakage, some technical means have been adopted in the industry. Among them, a common method is to install a cloth bag filtering device at the exhaust port of the stirring kettle. This device is designed to allow gas to pass through while capturing and preventing the leakage of dust. Although this method has achieved the expected effect to a certain extent, there are still some obvious shortcomings.
[0004] Currently, there are still several problems with using a cloth bag filtering device as a solution. The primary problem is that the exhaust efficiency of the cloth bag is not high. Especially when the gas generation volume is large, the filtering effect of the cloth bag will be severely challenged. Secondly, the cloth bag is prone to blockage during use, which not only affects the normal gas discharge but also increases the difficulty of cleaning and maintenance. Finally, the fixing method of the cloth bag is usually not firm enough. Prolonged use or frequent gas impact may cause it to fall off or break, thus losing its filtering function and bringing a leakage risk. Summary of the Utility Model
[0005] In view of the above problems existing in the prior art, the main purpose of the present utility model is to provide a mixing tank for preparing sewage treatment agents.
[0006] The technical solution of the present utility model is as follows: A mixing tank for preparing sewage treatment agents includes a frustum. One end of the bottom of the frustum is fixedly connected to a stirring barrel. The top of the stirring barrel is fixedly connected to an exhaust port. A cloth bag is arranged at the top end of the exhaust port. A skeleton is placed inside the cloth bag at the top end of the exhaust port. The bottom end of the cloth bag is fixedly connected to a support ring. The bottom end of the support ring and the outer side of the stirring barrel are equidistantly fixedly connected with hanging rings. Spring hooks are arranged inside the hanging rings. The two hanging rings are connected by the spring hooks. A cleaning mechanism is arranged at the bottom end of the cloth bag. Stabilizing mechanisms are arranged on both sides of the cloth bag.
[0007] By adopting the above technical solution, through the setting of the spring hook, it not only ensures that the cloth bag can closely fit on the stirring barrel, improving the overall sealing performance, but also greatly simplifies the installation and disassembly steps. In order to facilitate dust cleaning without damaging the overall structural stability of the cloth bag, a switch valve is specially provided on the cleaning pipe. This valve selects a rotary butterfly valve with good sealing performance and simple operation, thus ensuring the cleaning efficiency while also ensuring the convenience of operation and the sealing performance of the cloth bag.
[0008] As a preferred embodiment, the cleaning mechanism includes a cleaning pipe opened on the outer side of the cloth bag. The top end of the cleaning pipe is fixedly connected with a fixing plate. A servo motor I is fixedly installed on the top of the fixing plate. The output shaft of the servo motor I extends into the cleaning pipe and is fixedly connected with a rotary butterfly valve. The outer side of the rotary butterfly valve is in fit with the inner wall of the cleaning pipe.
[0009] By adopting the above technical solution, starting the servo motor I drives the rotary butterfly valve in the fixing plate to rotate, so as to facilitate the staff to use tools to clean the dust in the cloth bag.
[0010] As a preferred embodiment, the stabilizing mechanism includes U-shaped clamping plates fixedly connected to the top of the stirring barrel and located on both sides of the exhaust port. Installation grooves are respectively opened at both ends inside the U-shaped clamping plates. A screw rod is rotatably connected inside one of the installation grooves, and a fixing rod is fixedly connected inside the other installation groove. Clamping members are threadedly connected to the outer sides of the screw rods, and the clamping members are slidably connected with the fixing rods.
[0011] By adopting the above technical solution, through the rotation of the screw rod, the clamping members can be driven to move, so that the two clamping members can move towards or away from each other, and then the cloth bag can be fixed on the outer wall of the exhaust port, ensuring the tight fit of the cloth bag on the stirring barrel.
[0012] As a preferred embodiment, a clamp is arranged on the outer side of the exhaust port. A locking bolt is arranged inside the clamp. Both ends of the clamp are connected through the locking bolt. The exhaust port and the cloth bag are connected through the clamp.
[0013] By adopting the above technical solution, through the combined use of the clamp and the locking bolt, the sealing performance between the cloth bag and the exhaust port can be further improved.
[0014] As a preferred embodiment, a stirring paddle is rotatably installed inside the stirring barrel. A servo motor II is fixedly installed at the bottom end of the stirring barrel. The output shaft of the servo motor II extends into the stirring barrel and is fixedly connected with the rotating shaft of the stirring paddle.
[0015] By adopting the above technical solution, the rotation of the output shaft of the second servo motor can drive the stirring paddle to rotate, thereby enabling the mixing operation of water and lime.
[0016] As a preferred embodiment, one end of the top of the stirring barrel is fixedly connected with a feed hopper, a closing plate is arranged at the top of the feed hopper, and one end of the screw rod extends to the outside of the U-shaped clamping plate and is fixedly connected with an adjusting knob.
[0017] By adopting the above technical solution, through the arrangement of the feed hopper, water and lime can be fed into the stirring barrel.
[0018] As a preferred embodiment, the cloth bag is of a multi-layer structure, the multi-layer structure includes an inner layer and an outer layer, the inner layer is a fine filtering layer, the outer layer is a coarse filtering layer, and the cloth bag is made of polyester fiber or polytetrafluoroethylene.
[0019] By adopting the above technical solution, through the cloth bag designed with a multi-layer structure, the inner layer can capture fine dust, and the outer layer intercepts large particles, significantly improving the filtering efficiency and dust holding capacity of the cloth bag.
[0020] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0021] 1. In the present utility model, through the cloth bag designed with a multi-layer structure, the inner layer captures fine dust, and the outer layer intercepts large particles, significantly improving the filtering efficiency and dust holding capacity of the cloth bag, effectively preventing the problem of cloth bag blockage, and thus improving the efficiency of the cloth bag exhaust device.
[0022] 2. In the present utility model, the elastic connecting piece adopts a spring hook design, enhancing the stability of the cloth bag installation, ensuring the tight fit of the cloth bag on the stirring barrel, and at the same time improving the sealing performance and reducing gas leakage.
[0023] 3. In the present utility model, a cleaning pipe with a switch valve is arranged at the bottom end of the cloth bag, and the dust cleaning operation can be carried out without affecting the overall structural stability of the cloth bag, simplifying the cleaning steps and reducing the cleaning difficulty.
[0024] 4. In the present utility model, through the improvement of the cloth bag design and connection method in the overall solution, not only the production efficiency of the sewage treatment agent is guaranteed, but also the dust emission is effectively reduced, and the working environment is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is an overall three-dimensional view of the mixing tank provided by the present utility model for the preparation of sewage treatment agent;
[0026] Figure 2The structural schematic diagram of the cleaning mechanism and the stabilizing mechanism for the mixing tank used in the preparation of sewage treatment agents is provided for the present utility model;
[0027] Figure 3 The bottom view of the cloth bag of the mixing tank used in the preparation of sewage treatment agents is provided for the present utility model;
[0028] Figure 4 The mixing tank used in the preparation of sewage treatment agents is provided for the present utility model Figure 2 The enlarged view of part A in it.
[0029] Legend: 1, stepped platform; 2, mixing barrel; 3, feed hopper; 4, exhaust port; 5, cloth bag; 6, framework; 7, cleaning pipe; 8, rotary butterfly valve; 9, fixing plate; 10, servo motor I; 11, U-shaped clamping plate; 12, fixing rod; 13, installation groove; 14, screw; 15, clamp; 16, locking bolt; 17, support ring; 18, clamping part; 19, hanging ring; 20, spring hook. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0031] Refer to Figures 1 - 4 , the mixing tank used in the preparation of sewage treatment agents includes a stepped platform 1. One end of the bottom of the stepped platform 1 is fixedly connected to a mixing barrel 2. The top of the mixing barrel 2 is fixedly connected to an exhaust port 4. The top end of the exhaust port 4 is provided with a cloth bag 5. A framework 6 is placed inside the cloth bag 5 at the top end of the exhaust port 4. The bottom end of the cloth bag 5 is fixedly connected to a support ring 17. The bottom end of the support ring 17 and the outer side of the mixing barrel 2 are evenly and fixedly connected with hanging rings 19. Spring hooks 20 are arranged inside the hanging rings 19. The two hanging rings 19 are connected by the spring hooks 20. A cleaning mechanism is arranged at the bottom end of the cloth bag 5. Stabilizing mechanisms are arranged on both sides of the cloth bag 5. For the convenience of the installation and disassembly of the cloth bag 5, the elastic connection member is specially selected as the spring hook 20 design. This design not only ensures that the cloth bag 5 can be closely attached to the mixing barrel 2, improving the overall sealing performance, but also greatly simplifies the installation and disassembly steps. For the convenience of dust cleaning without damaging the overall structural stability of the cloth bag 5, a switch valve is specially arranged on the cleaning pipe 7. The valve selects a rotary butterfly valve 8 with good sealing performance and simple operation, so as to ensure the cleaning efficiency while ensuring the convenience of operation and the sealing performance of the cloth bag. The framework 6 arranged inside the cloth bag 5 is used to maintain the shape of 5 and prevent collapse.
[0032] Reference Figure 3 As shown in Figure 3 , the cleaning mechanism includes a cleaning pipe 7 opened outside the cloth bag 5. The top end of the cleaning pipe 7 is fixedly connected with a fixing plate 9. The top of the fixing plate 9 is fixedly installed with a servo motor 10. The output shaft of the servo motor 10 extends into the cleaning pipe 7 and is fixedly connected with a rotary butterfly valve 8. The outer side of the rotary butterfly valve 8 fits against the inner wall of the cleaning pipe 7. When it is necessary to clean the dust in the cloth bag 5, the servo motor 10 can be started when the stirring barrel 2 stops operating, driving the rotary butterfly valve 8 in the fixing plate 9 to rotate, so as to facilitate the staff to use tools to clean the dust in the cloth bag 5.
[0033] Reference Figure 4 As shown in Figure 4 , the stabilizing mechanism includes U-shaped clamping plates 11 fixedly connected to the top of the stirring barrel 2 and located on both sides of the exhaust port 4. Installation grooves 13 are opened at both ends inside the U-shaped clamping plates 11. A screw rod 14 is rotatably connected to the inside of one of the installation grooves 13, and a fixing rod 12 is fixedly connected to the inside of the other installation groove 13. Clamping members 18 are threadedly connected to the outer side of the screw rod 14. The clamping members 18 are slidably connected to the fixing rod 12. By rotating the screw rod 14, the clamping members 18 can be driven to move, so that the two clamping members 18 can move towards or away from each other, and then the cloth bag 5 can be fixed on the outer wall of the exhaust port 4, ensuring the tight fit of the cloth bag 5 on the stirring barrel 2, improving the sealing performance, and avoiding the cloth bag 5 falling off or being damaged due to long-term use or frequent gas impact, thus avoiding the leakage risk.
[0034] Reference Figure 2 As shown in Figure 2 , a clamp 15 is arranged outside the exhaust port 4. A locking bolt 16 is arranged inside the clamp 15. The two ends of the clamp 15 are connected by the locking bolt 16. The exhaust port 4 and the cloth bag 5 are connected by the clamp 15. By using the clamp 15 and the locking bolt 16 in cooperation, the sealing performance between the cloth bag 5 and the exhaust port 4 can be further improved, so as to reduce dust leakage.
[0035] Reference Figure 1 As shown in Figure 1 , a stirring paddle is rotatably installed inside the stirring barrel 2. The bottom end of the stirring barrel 2 is fixedly installed with a servo motor 2. The output shaft of the servo motor 2 extends into the stirring barrel 2 and is fixedly connected to the rotating shaft of the stirring paddle. By rotating the output shaft of the servo motor 2, the stirring paddle can be driven to rotate, so as to mix water and lime.
[0036] Reference Figure 4 As shown in Figure 4 , one end of the top of the stirring barrel 2 is fixedly connected with a feed hopper 3. A closing plate is arranged at the top of the feed hopper 3. One end of the screw rod 14 extends to the outside of the U-shaped clamping plate 11 and is fixedly connected with an adjusting knob. Through the setting of the feed hopper 3, water and lime can be fed into the stirring barrel 2.
[0037] ReferenceFigure 1 , the cloth bag 5 has a multi-layer structure. The multi-layer structure includes an inner layer and an outer layer. The inner layer is a fine filtration layer, and the outer layer is a coarse filtration layer. The cloth bag 5 is made of polyester fiber or polytetrafluoroethylene. By adopting the cloth bag 5 with a multi-layer structure design, the inner layer can capture fine dust, and the outer layer intercepts large particles, significantly improving the filtration efficiency and dust holding capacity of the cloth bag 5, effectively preventing the blockage problem of the cloth bag 5, and thus improving the efficiency of the exhaust device of the cloth bag 5.
[0038] Working principle: First, through the setting of the feed hopper 3, water and lime are sent into the mixing barrel 2, and the mixing paddle in the mixing barrel 2 is started. At the same time, in order to improve the filtration efficiency of the cloth bag 5, the cloth bag 5 is designed with a multi-layer structure. Among them, the inner layer is a fine filtration layer, which can effectively capture fine dust; while the outer layer is a coarse filtration layer, whose main function is to intercept large particles. Through this design, not only the filtration efficiency of the cloth bag 5 is improved, but also its dust holding capacity is increased. In order to facilitate the installation and disassembly of the cloth bag 5, the elastic connecting piece is specially selected as the spring hook 20 design. This design not only ensures that the cloth bag 5 can be closely attached to the mixing barrel 2, improving the overall sealing performance, but also greatly simplifies the installation and disassembly steps. In order to facilitate dust cleaning without damaging the overall structural stability of the cloth bag 5, a switch valve is specially set on the cleaning pipe 7. This valve selects a rotary butterfly valve 8 with good sealing performance and simple operation, thus ensuring the cleaning efficiency while also ensuring the convenience of operation and the sealing performance of the cloth bag 5. The skeleton 6 arranged inside the cloth bag 5 is used to maintain the shape of the cloth bag 5 and prevent it from collapsing;
[0039] Subsequently, the adjusting knob can be rotated. Through the rotation of the screw rod 14, the clamping member 18 can be driven to move, so that the two clamping members 18 can move towards or away from each other, and then the cloth bag 5 can be fixed on the outer wall of the exhaust port 4, ensuring the close fit of the cloth bag 5 on the mixing barrel 2, improving the sealing performance at the same time, and avoiding the cloth bag 5 falling off or being damaged due to long-term use or frequent gas impact, thus being able to avoid the leakage risk. Through the combined use of the clamp 15 and the locking bolt 16, the sealing performance between the cloth bag 5 and the exhaust port 4 can be further improved, so as to reduce dust leakage.
[0040] The above is only the preferred embodiment of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. Mixing tank for preparing sewage treatment agent, including a frustum (1), characterized in that: One end of the bottom of the frustum (1) is fixedly connected to a stirring barrel (2). The top of the stirring barrel (2) is fixedly connected to an exhaust port (4). The top of the exhaust port (4) is provided with a cloth bag (5). Inside the cloth bag (5) at the top of the exhaust port (4) is placed a framework (6). The bottom end of the cloth bag (5) is fixedly connected to a support ring (17). The bottom end of the support ring (17) and the outer side of the stirring barrel (2) are evenly fixedly connected with hanging rings (19). Inside each of the hanging rings (19) is provided a spring hook (20). The two hanging rings (19) are connected by the spring hook (20). A cleaning mechanism is arranged at the bottom end of the cloth bag (5). Stabilizing mechanisms are arranged on both sides of the cloth bag (5).
2. The mixing tank for preparing sewage treatment agent according to claim 1, characterized in that: The cleaning mechanism includes a cleaning pipe (7) opened on the outer side of the cloth bag (5). The top end of the cleaning pipe (7) is fixedly connected to a fixing plate (9). On the top of the fixing plate (9) is fixedly installed a servo motor I (10). The output shaft of the servo motor I (10) extends into the cleaning pipe (7) and is fixedly connected to a rotary butterfly valve (8). The outer side of the rotary butterfly valve (8) is in fit with the inner wall of the cleaning pipe (7).
3. The mixing tank for preparing sewage treatment agent according to claim 1, characterized in that: The stabilizing mechanism includes U-shaped clamping plates (11) fixedly connected to the top of the stirring barrel (2) and located on both sides of the exhaust port (4). Installation grooves (13) are opened at both ends inside the U-shaped clamping plates (11). A screw rod (14) is rotatably connected inside one of the installation grooves (13). A fixed rod (12) is fixedly connected inside the other installation groove (13). Clamping members (18) are threadedly connected to the outer sides of the screw rods (14). The clamping members (18) are slidably connected to the fixed rod (12).
4. The mixing tank for preparing sewage treatment agent according to claim 1, characterized in that: A clamp (15) is arranged on the outer side of the exhaust port (4). A locking bolt (16) is arranged inside the clamp (15). The two ends of the clamp (15) are connected by the locking bolt (16). The exhaust port (4) and the cloth bag (5) are connected by the clamp (15).
5. The mixing tank for preparing sewage treatment agent according to claim 1, characterized in that: A stirring paddle is rotatably installed inside the stirring barrel (2). A servo motor II is fixedly installed at the bottom end of the stirring barrel (2). The output shaft of the servo motor II extends into the stirring barrel (2) and is fixedly connected to the rotating shaft of the stirring paddle.
6. The mixing tank for preparing sewage treatment agent according to claim 3, characterized in that: One end of the top of the stirring barrel (2) is fixedly connected to a feed hopper (3). A closing plate is arranged at the top of the feed hopper (3). One end of each of the screw rods (14) extends to the outer side of the U-shaped clamping plate (11) and is fixedly connected to an adjusting knob.
7. The mixing tank for preparing sewage treatment agent according to claim 1, characterized in that: The cloth bag (5) is of a multi-layer structure. The multi-layer structure includes an inner layer and an outer layer. The inner layer is a fine filtration layer. The outer layer is a coarse filtration layer. The cloth bag (5) is made of polyester fiber or polytetrafluoroethylene.