Sealed catalytic reactor device
By introducing reflux cooling components and cap components into the catalytic reactor, the sealing problem caused by thermal expansion of the sealing ring and the problem of inability to quickly cool down after reaction are solved, and the rapid cooling and sealing effect are improved.
Patent Information
- Application Number
- CN202422748925.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing sealed catalytic reactor device has heat-swelling of the sealing ring during the reaction heating process, and it cannot cool down quickly after the reaction is over, making the use effect poor.
A catalytic reactor device is designed including a tank body, a cap assembly, a seal ring, a lid, an inlet, an igniter, a bracket assembly, agitating assembly, an exhaust assembly, a discharge assembly, a discharge assembly and a reflow cooling assembly are fixedly installed through the bracket assembly, and the reflow cooling assembly is used to quickly cool down, and the cap assembly is used to prevent heat surge and air leakage.
It realizes rapid cooling and prevents heat surge and air leakage after the reaction is completed, enhances the sealing effect of the catalytic reactor and improves the practical value of the device.
Smart Images
Figure CN223144732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sealed catalytic reaction, in particular to a sealed catalytic reactor device. Background Art
[0002] During the catalytic operation of the catalytic reactor, the catalytic method usually starts with heating and makes the required materials through the combustion process. In this process, a sealed catalytic reactor is needed to carry out the catalytic operation to ensure the normal and orderly development of subsequent processing.
[0003] Most of the current sealed catalytic reactor devices use sealing rings for sealed reaction operations. During use, the sealing rings expand thermally during the reaction heating process, resulting in problems with the device's sealing performance. Moreover, the device cannot cool down immediately after the reaction, and the use effect is poor.
[0004] Therefore, in view of the poor sealing effect and inability to quickly cool down of the existing sealed catalytic reactor devices, a sealed catalytic reactor device can be designed. This device ensures the sealing effect of the reaction operation through pressing and cooling methods, effectively cools down quickly, and enhances the practical value of the device. Summary of the Utility Model
[0005] In order to overcome the problems of most sealed catalytic reactor devices, during use, the sealing rings expand thermally during the reaction heating process, resulting in problems with the device's sealing performance, and the device cannot cool down immediately after the reaction, and the use effect is poor.
[0006] The technical solution of the utility model is: a sealed catalytic reactor device, which includes a tank body, a gland assembly, a sealing ring, a lid, a feed inlet, an igniter, a support assembly, a stirring assembly, an air outlet assembly, a blanking assembly, and a reflux cooling assembly; a sealing ring is arranged on the upper end surface of the tank body, a lid is arranged on the upper end surface of the sealing ring, a feed inlet is arranged on the outer side of the lid, an igniter is arranged on the outer side of the tank body, a support assembly is arranged on the outer side of the tank body, a stirring assembly is arranged inside the lid, a blanking assembly is arranged at the bottom of the tank body, a reflux cooling assembly is arranged on the outer side of the tank body, an air outlet assembly is arranged on the outer side of the lid, and a gland assembly is arranged on the upper end surface of the lid. The gland assembly includes a cylinder, a telescopic rod, a pressing piece, and a protective shell. A protective shell is arranged on the upper end surface of the lid, a pressing piece is arranged on the upper end surface of the protective shell, a telescopic rod is arranged on the upper end surface of the pressing piece, and one end of the telescopic rod is connected to the output end of the cylinder.
[0007] Preferably, through the fixed installation bracket assembly, the reflux cooling assembly is fixed and installed by using the bracket assembly. At the same time, the tank body is fixed and installed through the reflux cooling assembly. The sealing ring is fixed and installed on the upper end surface of the tank body. The lid is fixed and installed on the upper end surface of the sealing ring. The feed inlet is fixed and installed on the outer side of the lid. The air outlet assembly is fixed and installed on the outer side of the lid. The protective shell is fixed and installed on the upper end surface of the lid. The pressing piece is fixed and installed on the upper end surface of the protective shell. The telescopic rod is fixed and installed on the upper end surface of the pressing piece. The telescopic rod is threadedly connected with the output end of the cylinder. The stirring assembly is fixed and installed inside the lid. The igniter is fixed and installed on the outer side of the tank body. The blanking assembly is fixed and installed at the bottom of the tank body. Thus, the feeding port is used for feeding. The inside of the tank body is burned by the igniter. The air outlet assembly is used for exhausting. After the reaction, the temperature is reduced by the reflux cooling assembly. The residue is collected by the blanking assembly. The pressing cover assembly is used to prevent the thermal expansion effect, thereby ensuring and strengthening the sealing effect of the catalytic reactor and enhancing the practical effect of the device.
[0008] Preferably, the bracket assembly includes a first bracket, a bearing plate, a second bracket and a third bracket; a bearing plate is arranged above the tank body, a first bracket is arranged at the bottom of the bearing plate, multiple groups of first brackets are provided, a second bracket is arranged inside the first bracket, two groups of second brackets are provided, and a third bracket is arranged inside the second bracket.
[0009] Preferably, the stirring assembly includes a motor, a rotating shaft, a connecting piece, a stirring rod and a scraping rod; a motor is arranged on the upper end surface of the lid, and the output end of the motor is connected with a rotating shaft.
[0010] Preferably, a connecting piece is threadedly connected to the outer side of the rotating shaft, a stirring rod is arranged at the bottom of the connecting piece, and a scraping rod is arranged on the outer side of the connecting piece.
[0011] Preferably, the air outlet assembly includes a first pipe and a filter screen; a first pipe is connected through the outer side of the lid in a penetrating manner, a filter screen is arranged inside the first pipe, and multiple groups of filter screens are provided.
[0012] Preferably, the blanking assembly includes a blanking device, a cap, a blanking groove and a handle; a blanking device is connected through the bottom of the tank body in a penetrating manner, a blanking groove is provided in the blanking device, a cap is threadedly connected to the outer side of the blanking device, and a handle is arranged at the bottom of the cap.
[0013] Preferably, the reflux cooling assembly includes a carrier tank, a reflux tank, a water tank, a second pipeline, a water pump, a third pipeline and a fourth pipeline; a carrier tank is arranged on the outer side of the tank body, a reflux tank is arranged inside the carrier tank, a third pipeline is arranged on the outer side of the carrier tank, one end of the third pipeline is connected to the output end of the water pump, one end of the water pump is connected to a second pipeline, one side of the second pipeline is connected to a water tank, the upper end surface of the water tank is threadedly connected to the water pump, a fourth pipeline is arranged on the outer side of the carrier tank, and one end of the fourth pipeline is connected to the water tank.
[0014] The beneficial effects of the present utility model:
[0015] 1. The upper end surface of the lid is threadedly connected to the protective shell, and the pressing piece is placed on the upper end surface of the protective shell. At the same time, the telescopic rod is fixedly installed on the upper end surface of the pressing piece, and one side of the telescopic rod is connected to the output end of the air cylinder, so as to ensure that the stirring assembly will not be damaged when the air cylinder presses. The protective shell is pressed by the pressing piece, and the protective shell presses the sealing ring, so that air leakage will not occur when it expands due to heat. Description of the drawings
[0016] Figure 1 Shown is a three-dimensional structural schematic diagram of a sealed catalytic reactor device of the present utility model;
[0017] Figure 2 Shown is a three-dimensional structural schematic diagram of the gland assembly of a sealed catalytic reactor device of the present utility model;
[0018] Figure 3 Shown is a three-dimensional structural schematic diagram of the stirring assembly of a sealed catalytic reactor device of the present utility model;
[0019] Figure 4 Shown is a three-dimensional structural schematic diagram of the air outlet assembly of a sealed catalytic reactor device of the present utility model;
[0020] Figure 5 Shown is a three-dimensional structural schematic diagram of the reflux cooling assembly of a sealed catalytic reactor device of the present utility model.
[0021] Description of the reference numerals: 1, tank body; 2, sealing ring; 3, lid; 4, feed inlet; 5, igniter; 101, cylinder; 102, telescopic rod; 103, pressing piece; 104, protective shell; 201, first bracket; 202, bearing plate; 203, second bracket; 204, third bracket; 301, motor; 302, rotating shaft; 303, connecting piece; 304, stirring rod; 305, scraping rod; 401, first pipeline; 402, filter screen; 501, blanking device; 502, cap; 503, blanking chute; 504, handle; 601, bearing tank; 602, reflux tank; 603, water tank; 604, second pipeline; 605, water pump; 606, third pipeline; 607, fourth pipeline. Detailed implementation manners
[0022] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0023] Please refer to Figures 1 - 5 , the present utility model provides an embodiment: a sealed catalytic reactor device, including a tank body 1, a gland assembly, a sealing ring 2, a lid 3, a feed inlet 4, an igniter 5, a bracket assembly, a stirring assembly, an air outlet assembly, a blanking assembly and a reflux cooling assembly; a sealing ring 2 is arranged on the upper end surface of the tank body 1, a lid 3 is arranged on the upper end surface of the sealing ring 2, a feed inlet 4 is arranged on the outer side of the lid 3, an igniter 5 is arranged on the outer side of the tank body 1, a bracket assembly is arranged on the outer side of the tank body 1, a stirring assembly is arranged inside the lid 3, a blanking assembly is arranged at the bottom of the tank body 1, a reflux cooling assembly is arranged on the outer side of the tank body 1, an air outlet assembly is arranged on the outer side of the lid 3, a gland assembly is arranged on the upper end surface of the lid 3, the gland assembly includes a cylinder 101, a telescopic rod 102, a pressing piece 103 and a protective shell 104, a protective shell 104 is arranged on the upper end surface of the lid 3, a pressing piece 103 is arranged on the upper end surface of the protective shell 104, a telescopic rod 102 is arranged on the upper end surface of the pressing piece 103, and one end of the telescopic rod 102 is connected to the output end of the cylinder 101.
[0024] Please refer to Figures 1 - 4, in this embodiment, the bracket assembly includes a first bracket 201, a bearing plate 202, a second bracket 203, and a third bracket 204; a bearing plate 202 is arranged above the tank body 1, a first bracket 201 is arranged at the bottom of the bearing plate 202, multiple groups of first brackets 201 are provided, a second bracket 203 is arranged inside the first bracket 201, two groups of second brackets 203 are provided, and a third bracket 204 is arranged inside the second bracket 203; the bearing plate 202 is supported by the first bracket 201, and the second bracket 203 and the third bracket 204 are supported by the first bracket 201, so as to ensure the normal and orderly progress of subsequent installation; the stirring assembly includes a motor 301, a rotating shaft 302, a connecting piece 303, a stirring rod 304, and a scraping rod 305; a motor 301 is arranged on the upper end surface of the lid 3, and the output end of the motor 301 is connected to a rotating shaft 302; the rotating shaft 302 is driven by the motor 301, so as to ensure the normal and orderly progress of subsequent processing; a connecting piece 303 is threadedly connected to the outside of the rotating shaft 302, a stirring rod 304 is arranged at the bottom of the connecting piece 303, and a scraping rod 305 is arranged on the outside of the connecting piece 303; the connecting piece 303 is driven to rotate by the motor 301, and the stirring rod 304 and the scraping rod 305 are driven to rotate by the connecting piece 303, so as to achieve the effects of stirring and scraping the residue on the inner wall; the air outlet assembly includes a first pipe 401 and a filter screen 402; a first pipe 401 is connected to the outside of the lid 3 in a penetrating manner, a filter screen 402 is arranged inside the first pipe 401, and multiple groups of filter screens 402 are provided; the gas inside the tank body 1 is purified and discharged through the first pipe 401 by the filter screen 402, so as to ensure the normal and orderly progress of subsequent processing; the feeding assembly includes a feeder 501, a cap 502, a feeding groove 503, and a handle 504; a feeder 501 is connected to the bottom of the tank body 1 in a penetrating manner, a feeding groove 503 is opened in the feeder 501, a cap 502 is threadedly connected to the outside of the feeder 501, and a handle 504 is arranged at the bottom of the cap 502; the residue inside the tank body 1 is discharged through the feeding groove 503 opened by the feeder 501, and the cap 502 is rotated by the handle 504 to make the cap 502 separate from the feeder 501, so as to achieve the feeding effect.
[0025] Please refer to Figure 5In this embodiment, the reflux cooling component includes a carrier tank 601, a reflux groove 602, a water tank 603, a second pipe 604, a water pump 605, a third pipe 606 and a fourth pipe 607; the carrier tank 601 is arranged on the outside of the tank body 1, the reflux groove 602 is opened inside the carrier tank 601, the third pipe 606 is arranged on the outside of the carrier tank 601, one end of the third pipe 606 is connected to the output end of the water pump 605, one end of the water pump 605 is connected to the second pipe 604, and the second pipe 604 is connected to the output end of the water pump 605. A water tank 603 is connected to the side, and the upper end surface of the water tank 603 is threadedly connected to the water pump 605. A fourth pipe 607 is arranged on the outer side of the carrier tank 601, and one end of the fourth pipe 607 is connected to the water tank 603. After the combustion inside the tank body 1 is completed, the water inside the water tank 603 is extracted through the second pipe 604 by the water pump 605, and the water is input into the reflux groove 602 opened inside the carrier tank 601 through the third pipe 606, and refluxed into the water tank 603 through the fourth pipe 607, thereby achieving a reflux cooling effect.
[0026] When installing the motor 301, the rotating shaft 302 is fixedly installed at the output end of the motor 301, the connecting piece 303 is fixed to the bottom of the rotating shaft 302, the stirring rod 304 is fixedly installed at the bottom of the connecting piece 303, and the scraping rod 305 is fixedly installed on the outside of the connecting piece 303, so as to achieve the effect of stirring and scraping the inner wall;
[0027] When installing the first pipe 401, the first pipe 401 is installed through the outside of the cover 3, and the filter 402 is fixedly installed on the inside of the first pipe 401 so as to achieve the effect of purifying and discharging the air through the filter 402 when the air is discharged;
[0028] When cooling, the water pump 605 drives the second pipe 604, and the water in the water tank 603 is transported by the second pipe 604, and the water is poured into the reflux groove 602 opened in the carrier tank 601 through the third pipe 606. The fourth pipe 607 fixedly installed on the outside of the carrier tank 601 is used to return the water in the reflux groove 602 to the water tank 603, so that the fourth pipe 607 takes away the warm water in the reflux groove 602, ensuring effective cooling after the reaction is completed.
[0029] Through the above steps, by fixedly installing the bracket assembly, the reflux cooling assembly is fixedly installed by using the bracket assembly. At the same time, the tank body 1 is fixedly installed by the reflux cooling assembly. The sealing ring 2 is fixedly installed by using the upper end surface of the tank body 1. The cover 3 is fixedly installed by using the upper end surface of the sealing ring 2. The feed inlet 4 is fixedly installed by using the outer side of the cover 3. The air outlet assembly is fixedly installed by using the outer side of the cover 3. The protective shell 104 is fixedly installed by using the upper end surface of the cover 3. The pressing piece 103 is fixedly installed by using the upper end surface of the protective shell 104. The telescopic rod 102 is fixedly installed by using the upper end surface of the pressing piece 103. The telescopic rod 102 is threadedly connected to the output end of the cylinder 101. The stirring assembly is fixedly installed inside the cover 3. The igniter 5 is fixedly installed by using the outer side of the tank body 1. The blanking assembly is fixedly installed at the bottom of the tank body 1, so as to realize feeding through the feed inlet 4, burning the inside of the tank body 1 by the igniter 5, exhausting through the air outlet assembly, cooling by the reflux cooling assembly after the reaction, collecting the residue by the blanking assembly, and preventing the thermal expansion effect by the gland assembly, thereby ensuring the sealing effect of the enhanced catalytic reactor and enhancing the practical effect of the device.
[0030] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.
Claims
1. A sealed catalytic reactor device, comprising a tank body (1); characterized in that: It also includes a gland assembly, a sealing ring (2), a lid (3), a feed inlet (4), an igniter (5), a bracket assembly, a stirring assembly, an air outlet assembly, a blanking assembly, and a reflux cooling assembly; a sealing ring (2) is provided on the upper end surface of the tank body (1), a lid (3) is provided on the upper end surface of the sealing ring (2), a feed inlet (4) is provided on the outer side of the lid (3), an igniter (5) is provided on the outer side of the tank body (1), a bracket assembly is provided on the outer side of the tank body (1), a stirring assembly is provided inside the lid (3), a blanking assembly is provided at the bottom of the tank body (1), a reflux cooling assembly is provided on the outer side of the tank body (1), an air outlet assembly is provided on the outer side of the lid (3), and a gland assembly is provided on the upper end surface of the lid (3). The gland assembly includes a cylinder (101), a telescopic rod (102), a pressing piece (103), and a protective shell (104). A protective shell (104) is provided on the upper end surface of the lid (3), a pressing piece (103) is provided on the upper end surface of the protective shell (104), a telescopic rod (102) is provided on the upper end surface of the pressing piece (103), and one end of the telescopic rod (102) is connected to the output end of the cylinder (101).
2. The sealed catalytic reactor device according to claim 1, wherein: The bracket assembly includes a first bracket (201), a bearing plate (202), a second bracket (203), and a third bracket (204); a bearing plate (202) is provided above the tank body (1), a first bracket (201) is provided at the bottom of the bearing plate (202), multiple groups of first brackets (201) are provided, a second bracket (203) is provided inside the first bracket (201), two groups of second brackets (203) are provided, and a third bracket (204) is provided inside the second bracket (203).
3. A sealed catalytic reactor device according to claim 1, characterized in that: The stirring assembly includes a motor (301), a rotating shaft (302), a connecting piece (303), a stirring rod (304), and a scraping rod (305); a motor (301) is provided on the upper end surface of the lid (3), and the output end of the motor (301) is connected to a rotating shaft (302).
4. A sealed catalytic reactor device according to claim 3, characterized in that: A connecting piece (303) is threadedly connected to the outer side of the rotating shaft (302), a stirring rod (304) is provided at the bottom of the connecting piece (303), and a scraping rod (305) is provided on the outer side of the connecting piece (303).
5. A sealed catalytic reactor device according to claim 1, characterized in that: The air outlet assembly includes a first pipe (401) and a filter screen (402); a first pipe (401) is connected to the outside of the lid (3) in a penetrating manner, a filter screen (402) is provided inside the first pipe (401), and multiple groups of filter screens (402) are provided.
6. A sealed catalytic reactor device according to claim 1, characterized in that: The blanking assembly includes a blanking device (501), a cap (502), a blanking groove (503), and a handle (504); a blanking device (501) is connected to the bottom of the tank body (1) in a penetrating manner, a blanking groove (503) is provided in the blanking device (501), a cap (502) is threadedly connected to the outside of the blanking device (501), and a handle (504) is provided at the bottom of the cap (502).
7. A sealed catalytic reactor device according to claim 1, characterized in that: The reflux cooling component includes a carrier tank (601), a reflux tank (602), a water tank (603), a second pipeline (604), a water pump (605), a third pipeline (606) and a fourth pipeline (607); a carrier tank (601) is arranged on the outer side of the tank body (1), a reflux tank (602) is arranged inside the carrier tank (601), a third pipeline (606) is arranged on the outer side of the carrier tank (601), one end of the third pipeline (606) is connected to the output end of the water pump (605), one end of the water pump (605) is connected with a second pipeline (604), one side of the second pipeline (604) is connected with a water tank (603), the upper end surface of the water tank (603) is threadedly connected with the water pump (605), a fourth pipeline (607) is arranged on the outer side of the carrier tank (601), and one end of the fourth pipeline (607) is connected with the water tank (603).