Phosphorus slag treatment device
By introducing a circulating cooling and dust reduction mechanism into the phosphorus slag treatment device, the problem of excessive temperature and dust slag during the phosphus slag crushing process is solved, and safe and efficient crushing and dust reduction effects are achieved.
Patent Information
- Application Number
- CN202422198316.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-06
AI Technical Summary
During the crushing process, the phosphorus slag has problems such as high temperature leading to fatigue of crushing wheel materials and increased motor failure. At the same time, it is easy to cause dust after crushing, affecting the environment and safety.
The crushing wheel and dust reduction mechanism with a circulation cooling mechanism are used to circulate the cooling medium inside the crushing wheel through the circulation cooling mechanism to control the temperature, and the crushed dust is sprayed through the dust reduction mechanism.
Effectively control the temperature of the crushing wheel within the appropriate range, extend the service life of the equipment, reduce motor failure, reduce dust risk, and improve safety and environmental protection.
Smart Images

Figure CN223144808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag treatment, in particular to a device for treating phosphate slag. Background Art
[0002] Phosphate slag is the waste residue selected after phosphate ore mining. Since the waste residue contains phosphorus, fluorine, organic impurities, etc., the phosphate slag is activated to stimulate its potential activity, and after treatment, it can be used to produce related materials such as cement. During the treatment, it is generally necessary to crush it first to obtain phosphate slag with a relatively uniform particle size. Since some wet phosphate slag will have some remaining materials adhering to the crushing wheel during direct crushing, the crushing efficiency will be reduced. Therefore, the phosphate slag is often dried by drying or other methods first. However, such treatment has the following defects: 1. When the phosphate slag is crushed, the heat is transferred to the crushing wheel, and the high temperature will exacerbate the material fatigue and lubrication failure of the crushing wheel, thus reducing its service life. Secondly, the high temperature is likely to affect the motor driving its rotation, resulting in heat inside the motor and increasing the probability of failure; 2. Dust is easily generated after crushing, which will affect the surrounding environment and the safety of workers. Content of the Utility Model
[0003] The purpose of the utility model is to provide a device for treating phosphate slag aiming at the above deficiencies at present, so as to realize safe crushing of slag and not easily generate dust after treatment.
[0004] To solve the above technical problems, the utility model adopts the following technical solutions: A device for treating phosphate slag, comprising
[0005] A treatment housing, in which a plurality of crushing wheels are rotatably arranged, a power mechanism for driving each of the crushing wheels to rotate is arranged on the treatment housing, and each of the crushing wheels rotates to crush the slag entering the treatment housing;
[0006] The crushing wheel includes a wheel body, and the inside of the wheel body is hollow;
[0007] A circulating cooling mechanism, which is arranged on the treatment housing, injects a heat exchange medium into the wheel body from one end of the wheel body during its movement, and makes the heat exchange medium be transmitted from the other end of the wheel body to the circulating cooling mechanism to form a cycle, and is used for cooling the heat exchange medium;
[0008] A dust reduction mechanism, which is arranged on the outer wall of the treatment housing, and the dust reduction mechanism is used for dust reduction treatment of the slag outside the treatment housing.
[0009] Further, the treatment housing includes a housing, a feeding port and a discharging port are respectively arranged at the top and bottom of the housing, each of the crushing wheels is located between the feeding port and the discharging port, the slag enters the housing from the feeding port, and is discharged from the discharging port after being treated.
[0010] Furthermore, the crushing wheel further includes mounting sleeves rotatably arranged on both sides of the wheel body and in dynamic sealing cooperation therewith. Each mounting sleeve is provided with a transmission disk located inside the wheel body and having a hollow interior. Each transmission disk communicates with the corresponding mounting sleeve. A connector communicating with the interior thereof is arranged on the lower side of each transmission disk. An interface for docking with the circulating cooling mechanism is also arranged on the mounting sleeve. In the working state, the mounting sleeve does not rotate.
[0011] Furthermore, the circulating cooling mechanism includes conduction platforms arranged on the processing housing. Each conduction platform has a hollow interior and communicates with the corresponding mounting sleeve. Each conduction platform is provided with a transmission pipe communicating therewith. A heat dissipation container is arranged on the processing housing. One end of the heat dissipation container is provided with a transmission pump. The output end of the transmission pump communicates with the heat dissipation container. The input end of the transmission pump communicates with one end of a transmission pipe far from the corresponding conduction platform. The other end of the other transmission pipe far from the corresponding conduction platform communicates with the heat dissipation container.
[0012] Furthermore, the dust reduction mechanism includes atomizing nozzles arranged on the outer walls on both sides of the processing housing. The input end of each atomizing nozzle is provided with a conveying pipeline communicating therewith. One end of the conveying pipeline far from each atomizing nozzle communicates with one of the conduction platforms. The heat exchange medium is a liquid. When the transmission pump works, a stream of heat exchange medium enters the conveying pipeline and is sprayed to the lower side outside the processing housing through the atomizing nozzles. The circulating cooling mechanism further includes an injection interface arranged on and communicating with the heat dissipation container. The heat exchange medium outside the heat dissipation container is supplemented into the heat dissipation container through the injection interface.
[0013] Furthermore, a liquid level sensor is arranged in the heat dissipation container, and the liquid level sensor is used to detect the liquid level in the heat dissipation container.
[0014] Furthermore, the power mechanism includes a transmission belt group arranged at one end of one of the crushing wheels. A motor is arranged on the processing housing. The transmission belt group is composed of two transmission wheels and a transmission belt arranged on and in transmission cooperation with the two transmission wheels. The two transmission wheels are coaxially arranged at the moving ends of one of the crushing wheels and the motor respectively. Gears meshing with each other are arranged at the other ends of adjacent two crushing wheels far from the transmission belt group.
[0015] The beneficial effects of the present utility model are embodied in:
[0016] In this utility model, phosphate slag is put into the processing shell. The power mechanism drives the crushing wheels to rotate relative to each other and crush the slag. During this process, the circulating cooling mechanism works, enabling the heat exchange medium inside it to reciprocate between the inside of the wheel body and the circulating cooling mechanism, and simultaneously cooling the circulating heat exchange medium, so that the wheel body can always be maintained within a suitable temperature range during long-term operation. In actual situations, a conveyor belt is provided at the bottom of this device. The crushed phosphate slag falls onto the conveyor belt and is conveyed to the corresponding position by the conveyor belt. During this process, the dust reduction mechanism also works simultaneously to perform dust reduction treatment on the crushed phosphate slag outside the processing shell for convenient actual use. Description of the Drawings
[0017] Figure 1 is a three-dimensional view of this utility model;
[0018] Figure 2 is a structural cross-sectional view of this utility model;
[0019] Figure 3 is a rear cross-sectional view of this utility model;
[0020] Figure 4 is a partial cross-sectional view of the crushing wheel in this utility model.
[0021] In the figure:
[0022] 1. Processing shell; 11. Shell; 12. Feeding port; 13. Discharging port; 2. Crushing wheel; 21. Wheel body; 22. Mounting sleeve; 23. Transmission disc; 24. Connector; 3. Belt drive group; 4. Motor; 5. Circulating cooling mechanism; 51. Conducting platform; 52. Transmission pipe; 53. Transmission pump; 54. Heat dissipation container; 55. Injection interface; 6. Dust reduction mechanism; 61. Atomizing nozzle; 62. Delivery pipeline; 7. Gear. Detailed Embodiment
[0023] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all the embodiments. Without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of this utility model.
[0024] Please refer to Figures 1-4, the utility model discloses a phosphorous slag treatment device, which includes a treatment housing 1. A plurality of crushing wheels 2 are rotatably installed in the treatment housing 1. A power mechanism for driving each crushing wheel 2 to rotate is arranged on the treatment housing 1. Each crushing wheel 2 rotates to crush the slag entering the treatment housing 1.
[0025] In one embodiment, the crushing wheel 2 includes a wheel body 21 with a hollow interior. A circulating cooling mechanism 5 is arranged on the treatment housing 1. When the circulating cooling mechanism 5 operates, a heat exchange medium is injected into the wheel body 21 from one end thereof, and the heat exchange medium is transmitted to the circulating cooling mechanism 5 from the other end of the wheel body 21 to form a cycle, and is used for cooling the heat exchange medium. A dust reduction mechanism 6 is arranged on the outer wall of the treatment housing 1. The dust reduction mechanism 6 is located at the bottom of the crushing wheel 2 and is used for dust reduction treatment of the slag outside the treatment housing 1.
[0026] In specific implementation, the phosphorous slag is put into the treatment housing 1. The power mechanism drives each crushing wheel 2 to rotate relative to each other to crush the slag. During this process, the circulating cooling mechanism 5 works, so that the heat exchange medium inside it reciprocally circulates inside the wheel body 21 and at the circulating cooling mechanism 5, and at the same time cools the circulating heat exchange medium, so that the wheel body 21 can always be maintained within a suitable temperature range during long-term operation. And in actual situations, a conveyor belt is arranged at the bottom of the device. The crushed phosphorous slag falls onto the conveyor belt and is conveyed to the corresponding position through the conveyor belt. During this process, the dust reduction mechanism 6 also works simultaneously to perform dust reduction treatment on the crushed slag outside the treatment housing 1 for convenient actual use.
[0027] Preferably, the heat exchange medium is water.
[0028] It can be understood that since the dust reduction mechanism 6 is located outside the treatment housing 1, it will not affect the crushing wheels 2 inside the treatment housing 1 when performing dust reduction treatment on the phosphorous slag.
[0029] In one embodiment, the treatment housing 1 includes a housing body 11. An inlet 12 and an outlet 13 are respectively formed at the top and bottom of the housing body 11. Each crushing wheel 2 is located between the inlet 12 and the outlet 13.
[0030] In specific implementation, the slag enters the housing body 11 from the inlet 12, is crushed by the crushing wheels 2, and is discharged from the outlet 13 after the treatment is completed.
[0031] In one embodiment, the crushing wheel 2 further includes mounting sleeves 22 rotatably installed on both sides of the wheel body 21 and in dynamic sealing cooperation therewith. Each mounting sleeve 22 is provided with a transmission disk 23 located inside the wheel body 21 and having a hollow interior. Each transmission disk 23 communicates with the corresponding mounting sleeve 22. A connector 24 communicating with the interior is installed on the lower side of each transmission disk 23. An interface for docking with the circulating cooling mechanism 5 is also installed on the mounting sleeve 22. In the working state, the mounting sleeve 22 does not rotate.
[0032] In specific implementation, when the circulating cooling mechanism 5 is operating, a heat exchange medium is injected into the mounting sleeve 22 on one side of the wheel body 21. The heat exchange medium sequentially passes through the corresponding transmission disk 23 and the connector 24 and is injected into the wheel body 21. When the circulating cooling mechanism 5 continues to work, the heat exchange medium will flow back into the circulating cooling mechanism 5 from the transmission disk 23, the connector 24, and the mounting sleeve 22 on the other side of the wheel body 21, thus completing the cycle. At the same time, since the connector 24 rotates continuously during operation, while the mounting sleeve 22 and the transmission disk 23 do not move, the connector 24 is always located on the lower side inside the wheel body 21, facilitating the effective conduction of the heat exchange medium.
[0033] In one embodiment, the circulating cooling mechanism 5 includes a conduction table 51 installed on the processing housing 1. Each conduction table 51 has a hollow interior and communicates with the corresponding mounting sleeve 22. Each conduction table 51 is provided with a transmission pipe 52 communicating therewith. A heat dissipation container 54 is provided on the processing housing 1. One end of the heat dissipation container 54 is provided with a transmission pump 53. The output end of the transmission pump 53 communicates with the heat dissipation container 54. The input end of the transmission pump 53 communicates with one end of a transmission pipe 52 far from the corresponding conduction table 51. The other end of the other transmission pipe 52 far from the corresponding conduction table 51 communicates with the output end of the heat dissipation container 54. The heat dissipation container 54 is composed of a container body and a cooling device. The container body is filled with a heat exchange medium.
[0034] In specific implementation, the cooling device is used to reduce the temperature of the heat exchange medium. When the transmission pump 53 is operating, the heat exchange medium reciprocally circulates in the container body and the crushing wheel 2 in turn. At this time, the heat exchange medium will carry the heat on the crushing wheel 2 to the heat dissipation container 54 and be cooled by the cooling device. The cooling device can be a heat exchanger or other corresponding devices, which is common knowledge in this field. Therefore, the specific structural composition and working principle thereof will not be elaborated too much in this text.
[0035] In one embodiment, the dust reduction mechanism 6 includes atomizing nozzles 61 installed on the outer walls on both sides of the processing housing 1. The input end of each atomizing nozzle 61 is provided with a conveying pipeline 62 communicating therewith. One end of the conveying pipeline 62 far from each atomizing nozzle 61 communicates with one of the conduction tables 51. The heat exchange medium is a liquid. The circulating cooling mechanism 5 further includes an injection interface 55 installed on and communicating with the heat dissipation container 54.
[0036] In specific implementation, when the transfer pump 53 is working, part of the liquid in one of the conduction platforms 51 will flow into the conveying pipeline 62, and is sprayed downward outside the processing housing 1 through the atomizing nozzle 61, so as to perform dust suppression treatment on the phosphate slag that has been processed and is being transported outside the processing housing 1. Since part of the liquid will be ejected from the atomizing nozzle 61, the liquid in the heat dissipation container 54 will gradually decrease. At this time, new heat exchange medium can be supplemented into the heat dissipation container 54 through the injection interface 55.
[0037] In one embodiment, a liquid level sensor is installed in the heat dissipation container 54.
[0038] With such a design, the liquid level sensor is used to detect the liquid level in the heat dissipation container 54. When the detected liquid level reaches the threshold value, it sends a signal to the corresponding position (such as the terminal) to remind the staff to supplement.
[0039] In one embodiment, the power mechanism includes a transmission belt group 3 provided at one end of one of the crushing wheels 2. A motor 4 is installed on the processing housing 1. The transmission belt group 3 includes two transmission wheels and a transmission belt arranged on the two transmission wheels and in transmission cooperation with them. The two transmission wheels are coaxially installed on one of the crushing wheels 2 and the moving end of the motor 4 respectively. Gears 7 that mesh with each other are provided at the other ends of adjacent two crushing wheels 2 away from the transmission belt group 3.
[0040] In specific implementation, when the motor 4 works, it will drive the transmission belt group 3 to move, and one of the crushing wheels 2 connected to the transmission belt group 3 will rotate accordingly. Through the meshing of the gears 7, it will drive another adjacent crushing wheel 2 to rotate, so as to perform crushing treatment on the phosphate slag.
[0041] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If this specific posture changes, the directional indications will also change accordingly.
[0042] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second" can explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement it. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0043] In addition, "a plurality of" means more than two.
[0044] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for treating phosphorus slag, characterized in that: including, a processing housing (1), in which a plurality of crushing wheels (2) are rotatably arranged. A power mechanism for driving each of the crushing wheels (2) to rotate is arranged on the processing housing (1). Each of the crushing wheels (2) rotates to crush the slag entering the processing housing (1); the crushing wheel (2) includes a wheel body (21), and the inside of the wheel body (21) is hollow; a circulating cooling mechanism (5), which is arranged on the processing housing (1). When it moves, a heat exchange medium is injected into the wheel body (21) from one end thereof, and the heat exchange medium is transmitted from the other end of the wheel body (21) to the circulating cooling mechanism (5) to form a cycle, and is used for cooling the heat exchange medium; a dust reduction mechanism (6), which is arranged on the outer wall of the processing housing (1), and the dust reduction mechanism (6) is used for dust reduction treatment of the slag outside the processing housing (1).
2. The phosphate slag treatment device according to claim 1, wherein: the processing housing (1) includes a housing body (11), a feed inlet (12) and a discharge outlet (13) are respectively arranged at the top and bottom of the housing body (11). Each of the crushing wheels (2) is located between the feed inlet (12) and the discharge outlet (13). The slag enters the housing body (11) from the feed inlet (12), and is discharged from the discharge outlet (13) after being processed.
3. The phosphate slag treatment device according to claim 1, wherein: the crushing wheel (2) further includes mounting sleeves (22) rotatably arranged on both sides of the wheel body (21) and in dynamic sealing cooperation with the wheel body (21). Each of the mounting sleeves (22) is provided with a transmission disk (23) located inside the wheel body (21) and hollow inside. Each of the transmission disks (23) is communicated with the corresponding mounting sleeve (22). A joint (24) communicated with the inside thereof is arranged on the lower side of each of the transmission disks (23). An interface for docking with the circulating cooling mechanism (5) is also arranged on the mounting sleeve (22). In the working state, the mounting sleeve (22) does not rotate.
4. The phosphate slag treatment device according to claim 3, characterized in that: the circulating cooling mechanism (5) includes a conduction platform (51) arranged on the processing housing (1). The inside of each of the conduction platforms (51) is hollow and is communicated with the corresponding mounting sleeve (22). Each of the conduction platforms (51) is provided with a transmission pipe (52) communicated therewith. A heat dissipation container (54) is arranged on the processing housing (1). A transmission pump (53) is arranged at one end of the heat dissipation container (54). The output end of the transmission pump (53) is communicated with the heat dissipation container (54). The input end of the transmission pump (53) is communicated with one end of one of the transmission pipes (52) far away from the corresponding conduction platform (51). The other end of the other transmission pipe (52) far away from the corresponding conduction platform (51) is communicated with the heat dissipation container (54).
5. The phosphate slag treatment device according to claim 4, characterized in that: The dust-removing mechanism (6) includes atomizing nozzles (61) arranged on the outer walls on both sides of the processing housing (1). An input end of each atomizing nozzle (61) is provided with a conveying pipeline (62) communicated therewith. One end of the conveying pipeline (62) far from each atomizing nozzle (61) is communicated with one of the conduction platforms (51). The heat exchange medium is a liquid. When the transfer pump (53) works, a stream of heat exchange medium enters the conveying pipeline (62), and the heat exchange medium is sprayed to the lower side outside the processing housing (1) through the atomizing nozzles (61). The circulating cooling mechanism (5) further includes an injection interface (55) arranged on and communicated with the heat dissipation container (54). The heat exchange medium outside the heat dissipation container (54) is supplemented into the heat dissipation container (54) through the injection interface (55).
6. The phosphate slag treatment device according to claim 5, characterized in that: A liquid level sensor is arranged in the heat dissipation container (54), and the liquid level sensor is used for detecting the liquid level in the heat dissipation container (54).
7. The phosphate slag treatment device according to claim 1, characterized in that: The power mechanism includes a transmission belt group (3) arranged at one end of one of the crushing wheels (2). A motor (4) is arranged on the processing housing (1). The transmission belt group (3) is composed of two transmission wheels and a transmission belt arranged on and in transmission cooperation with the two transmission wheels. The two transmission wheels are coaxially arranged at the moving ends of one of the crushing wheels (2) and the motor (4) respectively. Gears (7) meshing with each other are arranged at the other ends of adjacent two crushing wheels (2) far from the transmission belt group (3).