Boiler ash cleaning equipment

Through the design of intermittently hitting the screen plate and synchronous parts to drive the crushing parts to rotate, the problem of screening and blocking of boiler ash slag crushing equipment is solved, efficient ash slag treatment is achieved, and the practicality of the equipment is improved.

CN223144854UActive Publication Date: 2025-07-25NANNING KAILEI ELECTRIC POWER EQUIPMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422123649.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-25
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing boiler ash slag crushing equipment is prone to blockage during the screening process, which affects the crushing efficiency and makes it difficult to effectively deal with the boiler ash slag.

Method used

The sieve plate is intermittently hit and the crushing member is driven to rotate through the synchronous parts. Combined with the inclined screen plate and multi-stage conveyor parts, avoiding clogging of the screen plate and achieving efficient crushing and screening of ash.

Benefits of technology

It effectively avoids clogging of screen plates, improves the practicality and efficiency of ash cleaning equipment, and is suitable for widespread promotion and use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223144854U_ABST
    Figure CN223144854U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of ash recovery processing, and particularly discloses a boiler ash cleaning device which comprises a rack and a smashing box installed on the rack, a smashing piece used for smashing ash is arranged in the smashing box, a sieve plate is further arranged in the smashing box, the sieve plate is located below the smashing piece, and the smashing piece is arranged on the rack. A beating assembly is further arranged on the smashing box, a driving part used for driving the beating assembly to rotate is arranged on the smashing box, and the driving part drives the smashing part to rotate through the first synchronizing part to conduct smashing operation while driving the smashing part to move. Therefore, in the using process, in the stroke that the driving piece drives the beating assembly to intermittently beat the sieve plate, the first synchronous piece drives the smashing piece to rotate on the smashing box to smash the ash, the smashed ash can be screened through the sieve plate, meanwhile, the beating assembly intermittently beats the sieve plate, the condition that the sieve plate is blocked is avoided, circulation is conducted, and the efficiency is improved. And the practicability of the ash cleaning equipment is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ash recovery and treatment, in particular to boiler ash cleaning equipment. Background Art

[0002] Boiler is an energy conversion device. The energy input to the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. Boiler ash refers to the final product formed after the minerals in the coal are burned in the furnace under the high temperature and undergo certain physical and chemical changes. Since ash in the boiler will cause contamination, slagging, corrosion and wear of the heating surface, affecting the normal operation of the boiler, it is necessary to remove the ash effectively and promptly.

[0003] Part of the ash is discharged from the slag hopper behind the grate of the layer-fired furnace, the cold ash hopper at the bottom of the furnace of the pulverized coal furnace, or the slag outlet and slag well at the bottom of the liquid slag discharge furnace, which is called slag discharge. The slag needs to be transported to the slag field using the boiler slag discharge device, which is called slag discharge. The timely transportation and treatment of high-temperature slag is a necessary link for the safe operation of the boiler.

[0004] After the boiler ash is cleaned out from the inside of the boiler, it can be processed and reused. For example, after magnetic separation and gravity separation to separate scrap steel and other metals, it can be used as a paving pad, a landfill cover material, and a material for making unburned bricks, which greatly improves resource utilization. It is known that in the subsequent treatment of ash, crushing equipment is usually required to crush the ash.

[0005] In the prior art, such as the Chinese patent with application number 202020525324.8, authorization announcement number CN212142933U, and name "A boiler slag crushing device", the above patent discloses a boiler slag crushing device, including a crushing cylinder, the crushing cylinder is fixed on a supporting leg, a feed port is opened on one side of the upper end of the crushing cylinder, a feed hopper is installed at the feed port, a discharge bin is provided at the bottom of the crushing cylinder, a discharge bin is installed with a discharge port, and a crushing mechanism is installed inside the crushing cylinder.

[0006] The structure of the above patent is simple, and can realize uniform crushing of slag, improve the efficiency of boiler slag treatment, and facilitate subsequent repeated processing. The crushing equipment in the prior art usually uses a screen for screening during the crushing operation. However, since the crushed ash particles are small, the screen is easily blocked, which has certain shortcomings. Utility Model Content

[0007] The utility model aims to provide a boiler ash cleaning device to solve the problems raised in the above background technology.

[0008] To achieve the above object, the present utility model provides the following technical solution: A boiler ash cleaning device, including a frame and a crushing box installed on the frame. A crushing member for crushing ash is provided inside the crushing box, and a sieve plate is also provided inside the crushing box. The sieve plate is located below the crushing member. A striking assembly is provided on the crushing box, and a driving member for driving the striking assembly to rotate is provided on the crushing box. While the driving member drives the crushing member to move, it drives the crushing member to rotate through a first synchronizing member for crushing operation.

[0009] Further, the striking assembly includes a driving rod rotatably connected to the crushing box. A striking ring is installed on the driving rod. The striking ring intermittently strikes the sieve plate, and the driving member is a servo motor. The driving shaft of the servo motor is coaxially connected to the driving rod.

[0010] Further, the crushing member includes two power rods rotatably connected to the crushing box. A gear is installed on each power rod. The two gears are meshed, and a crushing knife is installed on each power rod for crushing ash. The first synchronizing member is installed on the driving rod and one of the power rods.

[0011] Further, the sieve plate is in an inclined state, and a waste collection component is also provided on the crushing box.

[0012] Further, the waste collection component includes a discharge channel installed on the crushing box, and a discharge port is opened on the crushing box. The waste is discharged through the discharge channel; and a receiving box body for collecting waste is also provided on the frame.

[0013] Further, crushing plates are provided on both sides of the crushing box, and the crushing plates are respectively adapted to the crushing knives.

[0014] Further, a first conveyor is provided at the bottom of the crushing box. The first conveyor includes a plurality of first transmission rods rotatably connected to the frame. A first transmission belt is sleeved between the plurality of first transmission rods. The first transmission belt is located at the bottom of the crushing box.

[0015] Further, a second synchronizing member is provided between the first transmission rod and the driving rod.

[0016] Further, a second conveyor is provided on the frame. The second conveyor includes a plurality of second transmission rods rotatably connected to the frame. A second transmission belt is sleeved between the plurality of second transmission rods. The second transmission belt is in an inclined state for feeding materials to the crushing box.

[0017] Further, a third synchronizing member is provided between the second transmission rod and the driving rod.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this boiler ash cleaning device, through the cooperation among the frame, the crushing box, the crushing components, the sieve plate, the striking assembly and the driving component, etc., during the use process, when the driving component drives the striking assembly to intermittently strike the sieve plate, the crushing components are driven to rotate on the crushing box through the first synchronizing component to crush the ash slag. After crushing, the ash slag will pass through the sieve plate for screening. At the same time, the striking assembly intermittently strikes the sieve plate to prevent the sieve plate from being blocked. This process repeats continuously, greatly improving the practicability of this ash cleaning device and making it suitable for wide promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present utility model;

[0021] Figure 2 It is a schematic diagram of the overall top view structure provided by an embodiment of the present utility model;

[0022] Figure 3 is Figure 2 a schematic cross-sectional structure diagram along A-A in

[0023] Figure 4 It is a schematic diagram of the installation method of the crushing components provided by an embodiment of the present utility model;

[0024] Figure 5 It is a schematic diagram of the installation method of the sieve plate provided by an embodiment of the present utility model;

[0025] Figure 6 It is a schematic diagram of the installation method of the crushing plate provided by an embodiment of the present utility model.

[0026] Description of the reference numerals: 1, frame; 2, crushing box; 3, first conveying component; 3.1, first transmission rod; 4, second conveying component; 4.1, second transmission rod; 5, sieve plate; 6, striking assembly; 6.1, striking ring;

[0027] 6.2, driving rod; 7, discharge channel; 8, crushing components; 8.1, crushing knife; 8.2, gear; 8.3, power rod; 9, first synchronizing component; 10, second synchronizing component; 11, third synchronizing component; 12, servo motor; 13, crushing plate; 14, receiving box. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1-6 , the present utility model provides a technical solution: a boiler ash cleaning device, including a frame 1 and a crushing box 2 installed on the frame 1. Inside the crushing box 2, there is a crushing member 8 for crushing ash, and a sieve plate 5 is also arranged inside the crushing box 2. The sieve plate 5 is located below the crushing member 8. A striking assembly 6 is also arranged on the crushing box 2. A driving member for driving the striking assembly 6 to rotate is arranged on the crushing box 2. While the driving member drives the crushing member 8 to move, it drives the crushing member 8 to rotate through a first synchronizing member 9 for crushing operations.

[0030] Specifically, the boiler ash cleaning device includes a frame 1 and a crushing box 2 installed on the frame 1. Specifically, a supporting member is arranged at the bottom of the frame 1, and an anti-slip pad is arranged at the bottom of the supporting member, thereby improving the stability of the entire cleaning device during use and meeting the working requirements. Specifically, a crushing member 8 for crushing ash is arranged inside the crushing box 2, greatly improving the practicability of the cleaning device. And a sieve plate 5 is also arranged inside the crushing box 2. The sieve plate 5 is located below the crushing member 8. The crushed ash is screened through the sieve plate 5, thereby greatly improving the practicability of the cleaning device. A striking assembly 6 is arranged on the crushing box 2 to prevent the sieve plate 5 from being blocked and affecting the screening efficiency. A driving member for driving the striking assembly 6 to rotate is arranged on the crushing box 2 to meet the working requirements. While the driving member drives the crushing member 8 to move, it drives the crushing member 8 to rotate through a first synchronizing member 9 for crushing operations. Therefore, during use, when the driving member drives the striking assembly 6 to intermittently strike the sieve plate 5, the crushing member 8 is driven to rotate on the crushing box 2 through the first synchronizing member 9 to perform crushing operations on the ash. The crushed ash will then pass through the sieve plate 5 for screening. At the same time, the striking assembly 6 intermittently strikes the sieve plate 5 to prevent the sieve plate 5 from being blocked. This cycle is repeated, greatly improving the practicability of the ash cleaning device and being suitable for wide promotion and use.

[0031] In the embodiment provided by the present utility model, the striking assembly 6 includes a driving rod 6.2 rotatably connected to the crushing box 2. A striking ring 6.1 is installed on the driving rod 6.2. The striking ring 6.1 intermittently strikes the sieve plate 5. The driving member is a servo motor 12. The driving shaft of the servo motor 12 is coaxially connected to the driving rod 6.2. Specifically, the servo motor 12 is equipped with a reducer by itself to meet the working requirements. When the driving rod 6.2 rotates, the striking ring 6.1 intermittently strikes the sieve plate 5 to meet the working requirements.

[0032] In the embodiment provided by the present utility model, the crushing member 8 includes two power rods 8.3 rotatably connected to the crushing box 2. A gear 8.2 is installed on each power rod 8.3. The two gears 8.2 are meshed. And a crushing knife 8.1 is installed on each power rod 8.3 for crushing ash slag. The first synchronizing member is installed on the driving rod 6.2 and one of the power rods 8.3. When the driving force rotates, the two crushing knives 8.1 are driven to rotate towards each other through the meshing of the two gears 8.2 to perform the crushing operation on the ash slag.

[0033] In the embodiment provided by the present utility model, the sieve plate 5 is in an inclined state. And a waste collection component is further provided on the crushing box 2. The waste collection component includes a discharge channel 7 installed on the crushing box 2. And a discharge port is opened on the crushing box 2. The waste is discharged through the discharge channel 7. And a material collection box 14 body for collecting waste is further provided on the frame 1. Therefore, during the use process, the ash slag particles that cannot pass through the sieve plate 5 with a large size will be discharged through the discharge channel 7 and fall into the material collection box 14 body, which is convenient for the secondary crushing operation.

[0034] In the embodiment provided by the present utility model, crushing plates 13 are further provided on both sides of the crushing box 2. The crushing plates 13 are respectively adapted to the crushing knives 8.1 to perform the crushing operation better.

[0035] In the embodiment provided by the present utility model, a first conveyor 3 is provided at the bottom of the crushing box 2. The first conveyor 3 includes a plurality of first transmission rods 3.1 rotatably connected to the frame 1. A first transmission belt is sleeved between the plurality of first transmission rods 3.1. The first transmission belt is located at the bottom of the crushing box 2. A second synchronizing member 10 is provided between the first transmission rod 3.1 and the driving rod 6.2. Specifically, the working principles of the first synchronizing member 9 and the second synchronizing member 10 are the same. Therefore, by providing the first conveyor 3, it is convenient to transfer the crushed ash slag to a predetermined area. Therefore, during the use process, while the servo motor 12 realizes the crushing operation and the striking operation, it can also realize the output operation of the crushed waste, further improving the practicability of the cleaning device.

[0036] In the embodiment provided by the present utility model, a second conveying member 4 is arranged on the frame 1. The second conveying member 4 includes a plurality of second transmission rods 4.1 rotatably connected to the frame 1. A second transmission belt is sleeved between the plurality of second transmission rods 4.1. The second transmission belt is in an inclined state and feeds materials to the crushing box 2. A third synchronizing member 11 is arranged between the second transmission rod 4.1 and the driving rod 6.2. The structures and working principles of the first synchronizing member 9, the second synchronizing member 10 and the third synchronizing member 11 are the same and meet the working requirements. By arranging the second conveying member 4, it is convenient to feed materials into the box body and the use effect is better. Therefore, during the use process, while the servo motor 12 realizes the crushing operation, the striking operation and the output operation, it can also realize the feeding operation, making full use of the power of the servo motor 12. Specifically, both the first conveying member 3 and the second conveying member 4 are prior arts.

[0037] It should be noted that the electrical equipment involved in this application can be powered by a storage battery or an external power supply.

[0038] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0039] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A boiler ash cleaning device, comprising a frame (1) and a crushing box (2) installed on the frame (1), characterized in that: A crushing member (8) for crushing ash is arranged inside the crushing box (2), and a sieve plate (5) is also arranged inside the crushing box (2), and the sieve plate (5) is located below the crushing member (8); A striking assembly (6) is further arranged on the crushing box (2), and a driving member for driving the striking assembly (6) to rotate is arranged on the crushing box (2); While the driving member drives the crushing member (8) to move, it drives the crushing member (8) to rotate through a first synchronizing member (9) for crushing operation.

2. The ash and slag cleaning equipment for a boiler according to claim 1, characterized in that: The striking assembly (6) includes a driving rod (6.2) rotatably connected to the crushing box (2), and a striking ring (6.1) is installed on the driving rod (6.2). The striking ring (6.1) intermittently strikes the sieve plate (5), and the driving member is a servo motor (12), and the drive shaft of the servo motor (12) is coaxially connected to the driving rod (6.2).

3. The ash cleaning equipment for a boiler according to claim 2, characterized in that: The crushing member (8) includes two power rods (8.3) rotatably connected to the crushing box (2). A gear (8.2) is installed on each power rod (8.3). The two gears (8.2) are meshed, and a crushing knife (8.1) is installed on each power rod (8.3) for crushing ash, and the first synchronizing member (9) is installed on the driving rod (6.2) and one of the power rods (8.3).

4. The boiler ash cleaning equipment according to claim 1, characterized in that: The sieve plate (5) is in an inclined state, and a waste collection component is further arranged on the crushing box (2).

5. The boiler ash and slag cleaning equipment according to claim 4, characterized in that: The waste collection component includes a discharge channel (7) installed on the crushing box (2), and a discharge port is opened on the crushing box (2), and the waste is discharged through the discharge channel (7); And a receiving box (14) for collecting waste is further arranged on the frame (1).

6. The boiler ash cleaning equipment according to claim 1, characterized in that: Crushing plates (13) are further arranged on both sides of the crushing box (2), and the crushing plates (13) are respectively adapted to the crushing knives (8.1).

7. The boiler ash and slag cleaning equipment according to claim 2, characterized in that: A first conveyor (3) is arranged at the bottom of the crushing box (2). The first conveyor (3) includes a plurality of first transmission rods (3.1) rotatably connected to the frame (1), and a first transmission belt is sleeved between the plurality of first transmission rods (3.1), and the first transmission belt is located at the bottom of the crushing box (2).

8. An ash cleaning device for a boiler according to claim 7, characterized in that: A second synchronizing member (10) is arranged between the first transmission rod (3.1) and the driving rod (6.2).

9. The boiler ash cleaning equipment according to claim 8, characterized in that: A second conveyor (4) is arranged on the frame (1). The second conveyor (4) includes a plurality of second transmission rods (4.1) rotatably connected to the frame (1), and a second transmission belt is sleeved between the plurality of second transmission rods (4.1), and the second transmission belt is in an inclined state and feeds materials to the crushing box (2).

10. A boiler ash and slag cleaning device according to claim 9, characterized in that: A third synchronizing member (11) is arranged between the second transmission rod (4.1) and the driving rod (6.2).

Citation Information

Patent Citations

  • Boiler slag crushing device

    CN212142933U