Cleaning module of cleaning robot

By designing a liftable cleaning module and a cleaning robot for spray pipes, the safety hazards and limited cleaning effects of tunnel bridge accessories are solved, and efficient water cleaning and optimized utilization of water resources are achieved.

CN223145379UActive Publication Date: 2025-07-25NINGBO SHENGMU INTELLIGENT PATROL TECH CO LTD
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Patent Information

Application Number
CN202422226348.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-25
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The cleaning of existing tunnel tray accessories mainly relies on manual operations, which poses safety hazards and have limited cleaning effects, so the existing robot cleaning device cannot effectively solve it.

Method used

A cleaning module of a cleaning robot is designed, using a segmented structure connecting chamber and a liftable cleaning chamber, combining a roller brush mechanism and a spray pipe to achieve water washing function, and the lifting and angle adjustment of the cleaning chamber is achieved through the drive device and the guide rail slide structure, and is equipped with a brush and a velvet rolling brush to improve the cleaning effect.

Benefits of technology

It realizes efficient water washing of tunnel bridge accessories, improves cleaning effect, reduces safety hazards of manual operation, adapts to the cleaning needs of different installation heights, and improves water resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning module of a cleaning robot, which comprises a connecting bin detachably connected with a moving module, the connecting bin is connected with a liftable cleaning bin, the bottom of the cleaning bin extends forwards to form a water collecting tray, a rolling brush mechanism is arranged on the cleaning bin and above the water collecting tray, and the rolling brush mechanism is connected with the moving module. And a spraying pipe is arranged on the rolling brush mechanism. The cleaning device has the advantages that the structure is reasonable, the cleaning requirements of accessories with different installation heights are met through the sectional design of the connecting bin and the cleaning bin and the lifting of the cleaning bin, in addition, the spraying pipe is arranged on the rolling brush mechanism, so that the rolling brush mechanism has a spraying function (cleaning liquid or clear water), the surfaces of the accessories can be washed, and the cleaning efficiency is improved. And the cleaning effect can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning robot manufacturing, in particular to a cleaning robot for cleaning tunnel bridge accessories, specifically a cleaning module of a cleaning robot. Background Art

[0002] When constructing a tunnel, cable trays are often used to lay cables, and the cable trays are formed by connecting a series of tray components end to end. Existing tunnel cable trays are also equipped with accessories such as lighting fixtures and cameras. To ensure the normal operation of these accessories, they need to be cleaned regularly, but the regular cleaning of these accessories has become a major problem. Previously, the regular cleaning of these accessories was mostly completed manually. When performing cleaning operations, it was necessary to close half of the road, which not only affected traffic but also posed a significant safety hazard to the operators.

[0003] With the continuous development of robot technology, the current cleaning work can be completed by an orbital cruise cleaning robot. For example, the "Orbital Full-Automatic Tunnel Lighting Fixture Cleaning Device" with the application number CN201320740226.6 discloses a cleaning device. A longitudinal track is installed in the tunnel. The longitudinal track is close to the inner wall of the tunnel lining layer and is parallel to the tunnel axis. A traveling device is installed on the longitudinal track, and the traveling device can move along the longitudinal track. A cleaning device is installed on the traveling device through a telescopic mechanism. The cleaning device is an electric cleaning brush or a towel. A large amount of dust adheres to the tunnel accessories. Cleaning only with a brush or a towel has very limited cleaning effects. Therefore, its cleaning structure needs to be further improved. Summary of the Utility Model

[0004] The purpose of the utility model is to make up for the above deficiencies and disclose to the society a cleaning module of a cleaning robot with a reasonable structure, capable of performing water washing, and greatly improving the cleaning effect.

[0005] The technical solution of the utility model is realized as follows:

[0006] A cleaning module of a cleaning robot includes a connection bin detachably connected to a moving module. A liftable cleaning bin is connected to the connection bin. A water collecting tray extends forward from the bottom of the cleaning bin. A rolling brush mechanism is arranged above the water collecting tray on the cleaning bin, and a spray pipe is arranged on the rolling brush mechanism.

[0007] Measures to further optimize the technical solution are as follows:

[0008] As an improvement, the specific structure for the cleaning chamber to be liftable is as follows: A driving device and a screw rod connected and driven by the driving device are arranged inside the cleaning chamber. A connecting frame capable of moving along the axial direction of the screw rod is screwed onto the screw rod, and the cleaning chamber is fixed to the connecting frame. By driving the screw rod to rotate through the driving device and driving the connecting frame to lift and lower, the purpose of lifting and lowering the cleaning chamber is achieved.

[0009] As an improvement, guide rails are respectively arranged on both sides of the screw rod, and sliders that are slidably matched with the guide rails are fixed on the connecting frame. The arrangement of the guide rails and the sliders can make the lifting and lowering of the connecting frame smoother.

[0010] As an improvement, the roller brush mechanism is fixed on a swing rod, and a swing motor is connected to the swing rod. By driving the whole roller brush mechanism to swing through the swing motor, the cleaning angle can be adjusted.

[0011] As an improvement, the roller brush mechanism includes a bottom plate, an installation plate is installed on the bottom plate, a shock-absorbing member is arranged between the installation plate and the bottom plate, a roller brush assembly driven to rotate by a roller brush driving device is arranged on the installation plate, and the roller brush assembly includes a brush cleaning roller brush and a flannelette cleaning roller brush. The roller brush assembly composed of the brush cleaning roller brush and the flannelette cleaning roller brush can improve the cleaning effect; in addition, a shock-absorbing member is arranged between the installation plate and the bottom plate to reduce the influence of vibration on the cleaning operation through the shock-absorbing member.

[0012] As an improvement, a driving wheel is connected to the roller brush driving device, synchronous wheels are respectively connected to the brush cleaning roller brush and the flannelette cleaning roller brush, a synchronous belt is arranged outside the synchronous wheels, the driving wheel is frictionally driven and matched with the synchronous belt, a tensioning wheel is arranged on the installation plate, and the synchronous belt is arranged outside the synchronous wheels and the tensioning wheel. By using synchronous belt transmission, the brush cleaning roller brush and the flannelette cleaning roller brush rotate synchronously. At the same time, through the setting of the tensioning wheel, the synchronous belt maintains tension to prevent slipping.

[0013] As an improvement, an air shower connector is fixed on the installation plate.

[0014] As an improvement, a drag chain is arranged between the connection chamber and the cleaning chamber. The arrangement of the drag chain can play a protective role for power lines, signal lines, etc.

[0015] As an improvement, a hook groove adapted to the hook of the moving module is arranged on the connection chamber. The cooperation of the hook groove and the hook can realize the quick disassembly and assembly between the cleaning module and the moving module.

[0016] As an improvement, handles are respectively arranged on both sides of the connection chamber. The arrangement of the handles facilitates the handling during the disassembly and assembly of the cleaning module.

[0017] The advantages of the present utility model compared with the prior art are as follows:

[0018] The cleaning module of the cleaning robot of the present utility model has a reasonable structure. Through the segmented design of the connection bin and the cleaning bin, and the cleaning bin can be lifted to meet the cleaning requirements of accessories at different installation heights. In addition, a spray pipe is arranged on the roller brush mechanism, enabling it to have a spraying function (cleaning liquid or clean water), capable of washing the surface of the accessories, greatly improving the cleaning effect, and collecting the sprayed water through the water collecting tray. Brief Description of the Drawings

[0019] Figure 1 is the three-dimensional structure diagram of the present utility model;

[0020] Figure 2 is the three-dimensional structure diagram of another perspective of the present utility model;

[0021] Figure 3 is the structural schematic diagram of the liftable structure of the cleaning bin of the present utility model;

[0022] Figure 4 is the three-dimensional structure diagram of the roller brush mechanism of the present utility model;

[0023] Figure 5 is the three-dimensional structure diagram of another perspective of the roller brush mechanism of the present utility model;

[0024] Figure 6 is the assembly schematic diagram of the connection bin and the moving module of the present utility model;

[0025] Figure 7 is Figure 6 the enlarged view of part A in

[0026] The names of the reference numerals in the drawings of the present utility model are as follows:

[0027] Moving module 1, hook 11, connection bin 2, hook groove 2a, handle 21, cleaning bin 3, water collecting tray 31, roller brush mechanism 4, bottom plate 41, mounting plate 42, air shower connection head 42a, shock absorber 43, brush cleaning roller 44, flannel cleaning roller 45, drive wheel 46, synchronous wheel 47, synchronous belt 48, tensioning wheel 49, spray pipe 5, drive device 61, screw 62, connecting frame 63, guide rail 64, slider 65, swing rod 7, swing motor 71, drag chain 8. Detailed Description of the Preferred Embodiment

[0028] The present utility model will be further described in detail below with reference to the drawings:

[0029] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious deformations. The basic principles defined in the following description of the present utility model can be used in other implementation schemes, deformation schemes, improvement schemes, equivalent schemes, and other technical schemes that do not depart from the spirit and scope of the present utility model.

[0030] Those skilled in the art should understand that in the disclosure of the present utility model, the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or position based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present utility model and is a simplified description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present utility model.

[0031] It can be understood that the term "one" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in other embodiments, the number of the element can be multiple. The term "one" should not be construed as a limitation on the quantity.

[0032] As Figures 1 to 7 shown, a cleaning module of a cleaning robot includes a connection bin 2 detachably connected to a moving module 1. A liftable cleaning bin 3 is connected to the connection bin 2. A water collecting tray 31 extends forward from the bottom of the cleaning bin 3. A rotary brush mechanism 4 is arranged above the water collecting tray 31 on the cleaning bin 3, and a spray pipe 5 is arranged on the rotary brush mechanism 4.

[0033] The specific structure for the liftability of the cleaning bin 3 is as follows: A driving device 61 and a screw rod 62 connected and driven by the driving device 61 are arranged in the cleaning bin 3. A connection frame 63 capable of moving along the axis direction of the screw rod 62 is screwed on the screw rod 62, and the cleaning bin 3 is fixed to the connection frame 63. The above driving device 61 is preferably a motor.

[0034] Guide rails 64 are respectively arranged on both sides of the screw rod 62, and sliders 65 slidably matched with the guide rails 64 are fixed on the connection frame 63.

[0035] The cleaning module of the utility model adopts a segmented structure consisting of a connecting chamber 2 and a cleaning chamber 3, and the cleaning chamber 3 can be raised and lowered to meet the cleaning requirements of accessories installed at different heights. The spraying operation can be performed by using the spray pipe 5 on the roller brush mechanism 4, and the surface of the accessories can be washed with water, which can greatly improve the cleaning effect; the spraying water is collected by the water collecting tray 31, and a filter cotton is arranged at the bottom of the water collecting tray 31. The filtered sewage in the water collecting tray 31 is pumped into the sewage tank by a pump. When the next accessory needs to be moistened before cleaning, the water in the sewage tank will be reused, which can ensure that sewage is not stored as much as possible and improve the utilization rate of water.

[0036] When the cleaning chamber 3 is lifted or lowered, the driving device 61 drives the screw rod 62 to rotate, so that the connecting frame 63 screwed on the screw rod 62 moves (lifts or lowers) along the axis direction of the screw rod 62, thereby driving the lifting or lowering of the cleaning chamber 3. The cooperation between the guide rail 64 and the slider 65 can make the lifting or lowering of the connecting frame 63 smoother.

[0037] In this embodiment, the roller brush mechanism 4 is fixed on the swing rod 7, and the swing rod 7 is connected to a swing motor 71. The swing motor 71 drives the swing rod 7 to rotate, thereby driving the roller brush mechanism 4 to swing as a whole, and the cleaning angle can be adjusted.

[0038] The roller brush mechanism 4 includes a base plate 41, a mounting plate 42 is installed on the base plate 41, a shock absorber 43 is arranged between the mounting plate 42 and the base plate 41, and a roller brush assembly driven to rotate by a roller brush driving device is arranged on the mounting plate 42, and the roller brush assembly includes a bristle brush cleaning roller brush 44 and a flannel cleaning roller brush 45.

[0039] The shock absorber 43 is preferably a spring. A shock absorber 43 is provided between the mounting plate 42 and the bottom plate 41. The spring is used for shock absorption, which can reduce the impact of vibration on the cleaning operation, so that the cleaning roller brush can always be in contact with the cleaning surface, thereby improving the cleaning effect. In this embodiment, a brush cleaning roller brush 44 and a flannel cleaning roller brush 45 are used to form a cleaning component, and the characteristics of cleaning roller brushes of different materials are used to achieve a better cleaning effect. Among them, the brush cleaning roller brush 44 is made of fiber material, has good cleaning ability, and can efficiently clean the dust on the surface of the accessory; the flannel cleaning roller brush 45 can quickly and effectively clean the dust on the surface of the accessory, and can also effectively absorb the waste water generated during cleaning.

[0040] The driving structure of the cleaning roller brush is as follows: a driving wheel 46 is connected to the roller brush driving device, and a synchronous wheel 47 is respectively connected to the bristle cleaning roller brush 44 and the flannel cleaning roller brush 45, a synchronous belt 48 is arranged outside the synchronous wheel 47, and the driving wheel 46 cooperates with the synchronous belt 48 in friction transmission, and a tensioning wheel 49 is arranged on the mounting plate 42, and the synchronous belt 48 is arranged outside the synchronous wheel 47 and the tensioning wheel 49.

[0041] The above-mentioned roller brush driving device is preferably a motor. The motor drives the driving wheel 46 to rotate, and then the driving wheel 46 drives the synchronous belt 48 to move. Then the synchronous belt 48 drives the synchronous wheel 47 to rotate (there is a tooth groove fit between the synchronous belt 48 and the synchronous wheel 47), thereby driving the roller brush to rotate. Further, a tensioning wheel 49 is provided on the mounting plate 42, and the synchronous belt 48 is arranged outside the synchronous belt 48 and the tensioning wheel 49. The setting of the tensioning wheel 49 can improve the tension of the synchronous belt 48 and avoid the slipping phenomenon caused by insufficient tension of the synchronous belt 48.

[0042] An air shower connector 42a is fixed on the mounting plate 42. The roller brush mechanism also has an air shower function. When in use, the air supply pipe is connected to the air shower connector 42a, and the power is supplied by a compressed air pump for air shower, which can quickly dry the accessories after cleaning.

[0043] A drag chain 8 is provided between the connection bin 2 and the cleaning bin 3. The setting of the drag chain 8 can protect power lines, signal lines, etc.

[0044] A hook groove 2a adapted to the hook 11 of the moving module 1 is provided on the connection bin 2.

[0045] Handles 21 are respectively provided on both sides of the connection bin 2.

[0046] The connection between the moving module 1 and the connection bin 2 of the cleaning module adopts a quick disassembly and assembly structure. When installing the cleaning robot, the moving module 1 is separated from the cleaning module, which can reduce the weight during handling. First, the moving module 1 is installed on the bridge, and then the cleaning module is hung on the moving module 1 by the cooperation of the hook groove 2a on the connection bin 2 and the hook 11 to form a preliminary fixation. Then, the respective pipelines are connected to fix the cleaning module and the moving module 1 together. The setting of the handles 21 facilitates the handling of the cleaning module.

[0047] The above is only a preferred embodiment of the present invention, and does not limit the implementation manners and protection scope of the present invention. For those skilled in the art, it should be realized that all equivalent replacements and obvious changes made by using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning module of a cleaning robot, characterized in that: It includes a connection bin (2) detachably connected to a moving module (1). A liftable cleaning bin (3) is connected to the connection bin (2). A water collecting tray (31) is formed by the bottom of the cleaning bin (3) extending forward. A rotary brush mechanism (4) is arranged above the water collecting tray (31) on the cleaning bin (3). A spray pipe (5) is arranged on the rotary brush mechanism (4).

2. The cleaning module of a cleaning robot according to claim 1, characterized in that: The specific structure for the cleaning bin (3) to be liftable is as follows: A driving device (61) and a screw rod (62) connected and driven by the driving device (61) are arranged in the cleaning bin (3). A connection frame (63) capable of moving along the axial direction of the screw rod (62) is screwed on the screw rod (62). The cleaning bin (3) is fixed to the connection frame (63).

3. The cleaning module of a cleaning robot according to claim 2, wherein: Guide rails (64) are respectively arranged on both sides of the screw rod (62). Sliders (65) slidably matched with the guide rails (64) are fixed on the connection frame (63).

4. The cleaning module of a cleaning robot according to claim 3, characterized in that: The rotary brush mechanism (4) is fixed on a swing rod (7). A swing motor (71) is connected to the swing rod (7).

5. The cleaning module of a cleaning robot according to claim 4, characterized in that: The rotary brush mechanism (4) includes a bottom plate (41). A mounting plate (42) is installed on the bottom plate (41). A shock absorber (43) is arranged between the mounting plate (42) and the bottom plate (41). A rotary brush assembly driven to rotate by a rotary brush driving device is arranged on the mounting plate (42). The rotary brush assembly includes a brush cleaning rotary brush (44) and a flannelette cleaning rotary brush (45).

6. The cleaning module of a cleaning robot according to claim 5, wherein: A driving wheel (46) is connected to the rotary brush driving device. Synchronous wheels (47) are respectively connected to the brush cleaning rotary brush (44) and the flannelette cleaning rotary brush (45). A synchronous belt (48) is arranged outside the synchronous wheels (47). The driving wheel (46) is in frictional transmission cooperation with the synchronous belt (48). A tensioning wheel (49) is arranged on the mounting plate (42). The synchronous belt (48) is arranged outside the synchronous wheels (47) and the tensioning wheel (49).

7. The cleaning module of a cleaning robot according to claim 6, characterized in that: An air shower connection head (42a) is fixed on the mounting plate (42).

8. The cleaning module of a cleaning robot according to claim 7, characterized in that: A drag chain (8) is arranged between the connection bin (2) and the cleaning bin (3).

9. The cleaning module of a cleaning robot according to claim 8, characterized in that: A hook groove (2a) adapted to a hook (11) of the moving module (1) is arranged on the connection bin (2).

10. The cleaning module of a cleaning robot according to claim 9, characterized in that: Handles (21) are respectively arranged on both sides of the connection bin (2).

Citation Information

Patent Citations

  • Full-automatic rail-type tunnel lamp cleaning device

    CN203578255U