Correcting device for steel structure machining

Through the combined design of bracket components, walking components, height adjustment components, auxiliary positioning components and correction components, the problem that existing devices are not suitable for steel pipes of different diameters is solved, and rapid correction of steel pipes of different diameters is achieved, and applicability is improved.

CN223145641UActive Publication Date: 2025-07-25SHANDONG CHENGQI STEEL STRUCTURE GROUP CO LTD
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Patent Information

Application Number
CN202421948376.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-25
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing steel pipe correction device is not convenient for steel pipes of different diameters, resulting in poor applicability.

Method used

The combination design of bracket assembly, walking assembly, height adjustment assembly, auxiliary positioning assembly and correction assembly is adopted. The pressure roller angle is adjusted by rotating the hydraulic cylinder, the telescopic cylinder adjusts the height of the correction assembly, and the scissor pressurization unit is used to adapt to steel pipes of different diameters, and the flame spray gun is heated and softened.

Benefits of technology

It realizes rapid correction of steel pipes of different diameters, and improves the applicability of the correction device.

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    Figure CN223145641U_ABST
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Abstract

The utility model relates to the technical field of steel structure machining, and discloses a correcting device for steel structure machining, the correcting device comprises a bracket assembly, a walking assembly, a height adjusting assembly, an auxiliary positioning assembly and a correcting assembly, the bracket assembly comprises a plurality of carrier rollers arranged in pairs, and the walking assembly comprises a traveling crane arranged on one side of the bracket assembly; the height adjusting assembly comprises a support capable of moving up and down along the Z axis, a connecting rod is arranged on the support and connected with the correcting assembly, the auxiliary positioning assembly comprises a sliding seat arranged on the outer side of the carrier roller, and the correcting assembly comprises a shear type pressurizing unit arranged on the connecting rod. The angle of the pressing roller is adjusted through the rotating hydraulic cylinder, the steel pipe is limited, the height of the correcting assembly is adjusted through the telescopic cylinder, the shear type pressurizing unit is matched to be unfolded and folded, the steel pipe correcting device can adapt to steel pipes of different diameters, the steel pipe can be rapidly corrected through the shear type pressurizing unit under heating of the flame spray gun, and the applicability is high.
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Description

Technical Field

[0001] This application relates to the technical field of steel structure processing, and particularly relates to a straightening device for steel structure processing. Background Art

[0002] There are many types of steel structure parts, and steel pipes are a common type of steel structure parts. However, due to the easy deformation of steel pipes caused by bumps during transportation or handling, it is necessary to use a straightening device to straighten and round the steel pipes.

[0003] Chinese Patent with publication number CN216095711U discloses a straightening device for steel structure processing, which includes a base. A hydraulic cylinder is fixedly installed at the top of the base, and a push block is connected to the telescopic end of the hydraulic cylinder. A fixed ring is provided at the top of the base, and a support mechanism is provided on one side of the top of the base. A flame spray gun is provided at the top of the base, and a bracket mechanism is provided at the top of the flame spray gun. The bracket mechanism includes a cross bar, a sliding sleeve, a sleeve and a vertical rod. The sliding sleeve is slidably sleeved outside the cross bar, the top of the sleeve is fixedly connected to the sliding sleeve, and the top of the vertical rod is movably inserted into the inner side of the sleeve. In this utility model, by setting a flame spray gun to heat the sunken part of the pipe wall, the pipe wall can be softened by heat. The push block is pushed into the steel pipe by the hydraulic cylinder, and the outer wall of the push block fits with the inner wall of the steel pipe. When the push block moves to the sunken part of the pipe wall, the sunken part of the pipe wall can be extruded to achieve the effect of straightening and repair, and the straightening and repair of the sunken part of the pipe wall of the steel pipe are simple and fast.

[0004] However, in actual use, due to the fixed structure of the straightening device, it is not convenient to apply steel pipes of different calibers during use, resulting in poor applicability. Summary of the Utility Model

[0005] In order to solve the problem of poor applicability caused by the inconvenience of applying steel pipes of different calibers, this application provides a straightening device for steel structure processing.

[0006] A straightening device for steel structure processing provided by this application adopts the following technical solutions:

[0007] A straightening device for steel structure processing includes a bracket assembly, a traveling assembly, a height adjustment assembly, an auxiliary positioning assembly and a straightening assembly;

[0008] Among them, the bracket assembly includes a number of pairs of roller supports for rolling support of steel pipes;

[0009] The traveling assembly includes a traveling crane provided on one side of the bracket assembly, and the traveling crane moves along the axis direction parallel to the roller supports;

[0010] The height adjustment assembly includes a bracket that can move up and down along the Z-axis. A connecting rod is provided on the bracket, and the connecting rod is connected to the straightening assembly;

[0011] The auxiliary positioning assembly includes a sliding seat arranged outside the idler roller, and the sliding seat moves along the axial direction parallel to the idler roller. A flame spray gun is arranged on the sliding seat, and the flame spray gun can move up and down along the Z-axis;

[0012] The correction assembly includes a scissor-type pressing unit arranged on the connecting rod. The scissor-type pressing unit includes a plurality of pressing plates distributed circumferentially along the connecting rod, and the pressing plates can move radially along the steel pipe.

[0013] Preferably, the bracket assembly further includes a frame for supporting the idler roller. A plurality of guide rails are arranged on the frame, and a plurality of the sliding seats are slidably arranged on the corresponding guide rails.

[0014] Preferably, the sliding seat is hinged with a connecting seat. A plurality of pressure rollers are rotatably arranged on the connecting seat, and the pressure rollers located on both sides of the steel pipe are staggeredly distributed. One end of the connecting seat is connected with a rotary hydraulic cylinder.

[0015] Preferably, the correction assembly includes a support column arranged on the connecting rod. A guide groove is arranged on the support column, and a slider is slidably arranged in the guide groove. A telescopic hydraulic cylinder is arranged on one side of the slider, and the slider is hinged with a plurality of scissor-type pressing units.

[0016] Preferably, a guide rod is arranged at the lower end of the pressing plate. A moving block is slidably arranged on the guide rod. A scissor frame is arranged between the pressing plate and the support column. One side of the scissor frame is respectively hinged with the pressing plate and the support column, and one side of the scissor frame is respectively hinged with the slider and the moving block.

[0017] In summary, the present application includes the following beneficial technical effects:

[0018] By the combined use of the bracket assembly, the traveling assembly, the height-adjusting assembly, the auxiliary positioning assembly, and the correction assembly, the angle of the pressure roller is adjusted by the rotary hydraulic cylinder to limit the steel pipe. The height of the correction assembly is adjusted by the telescopic cylinder, and the scissor-type pressing unit is unfolded and folded to adapt to steel pipes of different diameters. Under the heating of the flame spray gun, the steel pipe can be quickly corrected by the scissor-type pressing unit; compared with the prior art, it has the effect of strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a first perspective three-dimensional structural schematic diagram of an embodiment of the application;

[0020] Figure 2 is a second perspective three-dimensional structural schematic diagram of an embodiment of the application;

[0021] Figure 3 is a three-dimensional structural schematic diagram of the correction assembly in an embodiment of the application.

[0022] Description of reference numerals: 1. Bracket assembly; 101. Frame; 102. Idler roller; 103. Guide rail; 2. Traveling assembly; 201. Track; 202. Lead screw; 203. Traveling crane; 204. Driving motor; 3. Lifting adjustment assembly; 301. Telescopic cylinder; 302. Bracket; 303. Connecting rod; 4. Auxiliary positioning assembly; 401. Slide base; 402. Push rod; 403. Pressure roller; 404. Heating unit; 4041. Gantry; 4042. Telescopic cylinder; 4043. Flame spray gun; 405. Rotary hydraulic cylinder; 5. Straightening assembly; 501. Support column; 502. Telescopic hydraulic cylinder; 503. Scissor pressing unit; 5031. Pressing plate; 5032. Guide rod; 5033. Moving block; 5034. Scissor frame; 504. Slide block. Detailed implementation manners

[0023] The following further elaborates on this application Figures 1-3 in conjunction with the attached drawings.

[0024] An embodiment of this application discloses a straightening device for steel structure processing. Refer to Figures 1-3 , a straightening device for steel structure processing, including a bracket assembly 1 and a traveling assembly 2. The bracket assembly 1 includes a plurality of frames 101. Two idler rollers 102 are rotatably installed on the frame 101 to lift the steel pipe through the two idler rollers 102. The traveling assembly 2 is installed on one side of the bracket assembly 1. The traveling assembly 2 includes a traveling crane 203 installed on one side of the bracket assembly 1. The traveling crane 203 can move along a direction parallel to the axis of the idler roller 102. A lifting adjustment assembly 3 is installed on the traveling crane 203. The lifting adjustment assembly 3 includes a bracket 302 installed above the traveling crane 203. The bracket 302 can move along the Z-axis. A connecting rod 303 is installed on the bracket 302. The end of the connecting rod 303 is connected to a straightening assembly 5. The straightening assembly 5 includes a plurality of scissor pressing units 503 distributed circumferentially along the connecting rod 303. The straightening of the pipeline is realized by the unfolding of the scissor pressing unit 503. An auxiliary positioning assembly 4 is also installed on the bracket assembly 1. The auxiliary positioning assembly 4 includes a slide base 401 installed outside the idler roller 102. The slide base 401 moves along a direction parallel to the axis of the idler roller 102. A flame spray gun 4043 is installed on the slide base 401. The flame spray gun 4043 can move up and down along the Z-axis, realizing that the flame spray gun 4043 can move in two directions parallel to the axis of the steel pipe and the Z-axis to heat different positions of steel pipes with different diameters.

[0025] Refer to Figure 1, guide rails 103 are installed on both sides of the frame 101. Two sliding seats 401 are respectively slidably installed on the corresponding guide rails 103. A belt drive unit is used for driving connection between a pair of idler rollers 102. Adjacent two coaxial idler rollers 102 are connected by a coupling. One of the idler rollers 102 is connected to an external power input through a drive unit. The external power input can adopt a servo motor or a handwheel, which is used to drive the idler roller 102 to drive the steel pipe to turn over.

[0026] Refer to Figure 2 , the traveling assembly 2 further includes a track 201 for guiding the traveling crane 203. A lead screw 202 is rotatably installed on the side of the track 201. A nut sleeve is sleeved on the lead screw 202 in a driving manner. The nut sleeve is fixedly installed on the traveling crane 203. One end of the lead screw 202 is connected to a driving motor 204. By driving the lead screw 202 to rotate through the driving motor 204, the nut sleeve drives the traveling crane 203 to move along the track 201, so as to adjust the positions of the height adjustment assembly 3 and the straightening assembly 5.

[0027] Refer to Figure 2 , the height adjustment assembly 3 further includes a telescopic cylinder 301 installed between the traveling crane 203 and the bracket 302. The bracket 302 is driven to lift through the telescopic cylinder 301, so as to adjust the heights of the connecting rod 303 and the straightening assembly 5, and align the centers of steel pipes with different diameters.

[0028] Refer to Figure 1 , the sliding seat 401 is hinged with a connecting seat, and one end of its hinge shaft is connected to a rotary hydraulic cylinder 405. A plurality of pressure rollers 403 are rotatably installed on the connecting seat, and the pressure rollers 403 located on both sides of the steel pipe are arranged in a staggered manner. By driving the connecting seat to rotate through the rotary hydraulic cylinder 405, the pressure rollers 403 rotate to squeeze and limit the steel pipe.

[0029] Refer to Figure 2 , the two sliding seats 401 are connected by a connecting rod. The connecting rod is connected to the traveling crane 203 through a push rod 402. A gantry 4041 is further installed on the sliding seat 401. A telescopic cylinder 4042 is installed at the lower end of the gantry 4041. The push rod 402 is used to make the sliding seat 401 and the traveling crane 203 move synchronously, so that the pressure rollers 403, the flame spray gun 4043 and the straightening assembly 5 are always synchronous;

[0030] Refer to Figure 3, the correction assembly 5 includes a support column 501 installed on the connecting rod 303. A guiding groove is formed in the support column 501. A slider 504 is slidably installed in the guiding groove. One side of the slider 504 is provided with a telescopic hydraulic cylinder 502. The slider 504 is hinged to four scissor-type pressing units 503. A guiding rod 5032 is installed at the lower end of the pressing plate 5031. A moving block 5033 is slidably installed on the guiding rod 5032. A scissor frame 5034 is installed between the pressing plate 5031 and the support column 501. One side of the scissor frame 5034 is respectively hinged to the pressing plate 5031 and the support column 501. One side of the scissor frame 5034 is respectively hinged to the slider 504 and the moving block 5033. By driving the slider 504 to move through the telescopic hydraulic cylinder 502, the scissor frame 5034 is driven to unfold and fold, and the position of the pressing plate 5031 relative to the support column 501 is adjusted, so as to realize the extrusion correction of steel pipes with different diameters.

[0031] The implementation principle of a correction device for steel structure processing in an embodiment of the present application is as follows:

[0032] Place the steel pipe to be corrected on the bracket assembly 1 and fix it by two idler rollers 102.

[0033] According to the diameter of the steel pipe, the telescopic cylinder 301 adjusts the height of the connecting rod 303 and the correction assembly 5 connected to its end, so that it is aligned with the center of the steel pipe. By driving the screw rod 202 to rotate through the driving motor 204, the traveling crane 203 moves along the track 201 to adjust the position of the correction assembly 5 in the length direction of the steel pipe.

[0034] The heating unit 404 in the auxiliary positioning assembly 4 is started. Specifically, the flame spray gun 4043 moves along the Z-axis and the axis direction of the steel pipe through the telescopic cylinder 4042 to heat different positions of the steel pipe to soften the material for easy correction. The rotating hydraulic cylinder 405 drives the pressure roller 403 to extrude and limit the steel pipe to increase the stability during the correction process. Control the telescopic hydraulic cylinder 502 to drive the slider 504 to move in the guiding groove, drive the scissor-type pressing unit 503 to unfold or fold, so as to perform extrusion correction on the steel pipe through the pressing plate 5031.

[0035] If it is necessary to correct different positions of the steel pipe, the transmission unit in the bracket assembly 1 can be started, and the steel pipe is driven to flip by the idler rollers 102 connected by belt transmission or coupling.

[0036] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. The "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0037] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference may be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0038] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0039] The above are all the preferred embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A straightening device for steel structure processing, comprising a bracket assembly (1), a traveling assembly (2), a height adjustment assembly (3), an auxiliary positioning assembly (4) and a straightening assembly (5); Among them, The bracket assembly (1) includes a plurality of pairs of rollers (102) arranged in pairs for rolling support of steel pipes; The traveling assembly (2) includes a traveling crane (203) arranged on one side of the bracket assembly (1), and the traveling crane (203) moves along a direction parallel to the axis of the roller (102); The height adjustment assembly (3) includes a bracket (302) that can move up and down along the Z-axis. A connecting rod (303) is arranged on the bracket (302), and the connecting rod (303) is connected to the straightening assembly (5); The auxiliary positioning assembly (4) includes a sliding seat (401) arranged outside the roller (102), and the sliding seat (401) moves along a direction parallel to the axis of the roller (102). A flame spray gun (4043) is arranged on the sliding seat (401), and the flame spray gun (4043) can move up and down along the Z-axis; The straightening assembly (5) includes a scissor type pressing unit (503) arranged on the connecting rod (303). The scissor type pressing unit (503) includes a plurality of pressing plates (5031) distributed circumferentially along the connecting rod (303), and the pressing plates (5031) can move along the radial direction of the steel pipe.

2. The straightening device for steel structure processing according to claim 1, wherein: The bracket assembly (1) further includes a frame (101) for supporting the roller (102). A plurality of guide rails (103) are arranged on the frame (101), and a plurality of the sliding seats (401) are slidably arranged on the corresponding guide rails (103).

3. The straightening device for steel structure processing according to claim 1, wherein: The sliding seat (401) is hinged with a connecting seat. A plurality of pressure rollers (403) are rotatably arranged on the connecting seat, and the pressure rollers (403) on both sides of the steel pipe are arranged in a staggered manner. One end of the connecting seat is connected with a rotary hydraulic cylinder (405).

4. A straightening device for steel structure processing according to claim 1, characterized in that: The straightening assembly (5) includes a support column (501) arranged on the connecting rod (303). A guide groove is arranged on the support column (501), and a slider (504) is slidably arranged in the guide groove. A telescopic hydraulic cylinder (502) is arranged on one side of the slider (504), and the slider (504) is hinged with a plurality of scissor type pressing units (503).

5. The straightening device for steel structure processing according to claim 4, characterized in that: A guide rod (5032) is arranged at the lower end of the pressing plate (5031). A moving block (5033) is slidably arranged on the guide rod (5032). A scissor frame (5034) is arranged between the pressing plate (5031) and the support column (501). One side of the scissor frame (5034) is respectively hinged with the pressing plate (5031) and the support column (501), and one side of the scissor frame (5034) is respectively hinged with the slider (504) and the moving block (5033).

Citation Information

Patent Citations

  • Correcting device for steel structure machining

    CN216095711U