Aluminum template machining device

Abstract

The utility model discloses an aluminum template machining device which comprises a device cabinet, the upper surface of the device cabinet is designed to be of a horizontal plane structure, a machining table is arranged on the upper surface of the device cabinet, an outer shield covers the outer ring of the upper surface of the machining table, a linear guide rail is fixedly installed in the middle of the upper surface of the machining table, and a threaded lead screw is rotatably installed in the linear guide rail through a bearing. A threaded seat sleeves the threaded lead screw and is in threaded connection with the threaded lead screw, a lower mounting seat is fixedly mounted on the upper surface of the threaded seat, a lower die seat is fixedly mounted on the upper surface of the lower mounting seat, and three or more groups of lower die cavities are formed in the upper surface of the lower die seat; compression molding work of a plurality of aluminum templates can be completed in the single stamping process, the compression molding efficiency is higher, the production speed is higher, the machining efficiency of the aluminum template compression molding device can be multiple times that of a single-compression single-molding device, and the aluminum template compression molding device is higher in production speed, suitable for large-scale compression molding of the aluminum templates and higher in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum formwork processing, in particular to an aluminum formwork processing device. Background Technique

[0002] ‌An aluminum formwork is a building formwork made of aluminum alloy material. By pressing holes of required specifications and dimensions on the aluminum plate surface, it has a similar appearance and size to a wooden formwork. A certain number of reinforcing ribs and connectors are arranged inside the aluminum formwork to enhance its load-bearing capacity and stability;

[0003] This formwork system is an aluminum alloy formwork for concrete projects, and it is a new generation of formwork system after plywood formwork, combined steel formwork system, steel frame wood (bamboo) plywood system, large formwork system, and early removal formwork system;

[0004] When producing small aluminum formworks, pressing equipment is needed for pressing and forming. When the existing traditional small pressing equipment produces aluminum formworks, only a single aluminum formwork can be manufactured in a single pressing process, which has the technical problem of low production efficiency. Moreover, when most pressing equipment changes materials or takes materials, the operation is directly carried out directly below the stamping structure. When there is a button misoperation or a machine failure, the stamping structure is likely to cause harm to the worker's hand, and there are certain potential safety hazards in use. Therefore, the utility model proposes an aluminum formwork processing device with high pressing processing efficiency and safety. Content of the Utility Model

[0005] The purpose of the utility model is to provide an aluminum formwork processing device to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An aluminum formwork processing device includes a device cabinet. The upper surface of the device cabinet is designed as a horizontal plane structure. The upper surface of the device cabinet is a processing table. An outer protective cover is sleeved on the outer ring of the upper surface of the processing table. A linear guide rail is fixedly installed at the middle position of the upper surface of the processing table. A threaded lead screw is rotatably installed in the linear guide rail through a bearing. A threaded seat is sleeved on the threaded lead screw. The threaded seat is threadedly connected to the threaded lead screw. An upper mounting seat is fixedly installed on the upper surface of the threaded seat. A lower die seat is fixedly installed on the upper surface of the upper mounting seat. No less than three lower die cavities are opened on the upper surface of the lower die seat. A motor plate is fixedly installed at the tail end of the threaded lead screw and on the outer wall of the processing cover. A servo motor is fixedly installed on the outer surface of the motor plate through a fixing bolt. The output shaft of the servo motor is fixedly connected to the threaded lead screw through a coupling.

[0007] Preferably, a stamping cylinder body is fixedly installed on the upper surface of the top end of the outer protective cover and at the tail end of the threaded lead screw. The stamping cylinder body is one of a pneumatic cylinder or a hydraulic cylinder, and the output end of the stamping cylinder body is telescopically and movably connected with a stamping rod.

[0008] Preferably, an upper mounting seat is fixedly installed on the outer wall of the bottom end of the stamping rod. The lower surface of the upper mounting seat is fixedly installed with a forming die head adapted to the lower die cavity through bolts. The number and position of the forming die heads correspond to those of a number of lower die cavities.

[0009] Preferably, a control panel is fixedly installed on the outer wall of one side of the outer protective cover close to the top end of the threaded lead screw. The control panel is electrically connected to the servo motor and the stamping cylinder body through data wires, and four operation buttons are installed on the outer surface of the control panel.

[0010] Preferably, the interior of the device cabinet is designed with a hollow structure. The two outer sides of the device cabinet are movably hinged with switch doors through hinges, and handles are fixedly installed on the switch doors.

[0011] Preferably, maintenance plates are fixedly installed on the outer walls of both sides of the device cabinet through fixing bolts, and feet are fixedly installed at the four corners of the lower surface of the device cabinet.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] In the aluminum formwork processing device of the present utility model, a number of die cavities are arranged on the die base, and a number of forming die heads adapted to the die cavities are installed on the stamping structure. Thus, the pressing and forming work of multiple aluminum formworks can be completed in a single stamping process, with higher pressing and forming efficiency and faster production speed. The processing efficiency of the present utility model can be several times that of a single-pressing and single-forming device, with a faster production speed, suitable for large-batch pressing and processing and forming of aluminum formworks, and stronger practicability.

[0014] At the same time, both the lower die base and the forming die head of the present utility model are installed on the seat body by means of bolt fixing. In actual use, the die base and the die head can be conveniently and quickly disassembled and replaced, and can be applied to the processing and forming operation of aluminum formworks with different types of pressing and forming dies, which is convenient to use. The outer protective cover provided can isolate and protect the outside during pressing and processing, improving the use effect.

[0015] Moreover, through the transmission structure design of the motor, lead screw, and threaded seat, the utility model has the usage characteristics of automatic processing feeding and discharging, enabling the feeding and material changing operations of the aluminum formwork before and after pressing to be carried out within the safe area. The feeding and material changing operations can effectively stay away from the stamping area of the stamping structure, thereby effectively avoiding damage to the hands of the staff caused by the failure or accidental touch of the stamping structure, better protecting the physical safety of the workers, improving the operation safety of aluminum formwork processing, and reducing potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front three-dimensional structural schematic diagram of the pressing processing device according to an embodiment of the utility model;

[0017] Figure 2 is a back three-dimensional schematic diagram of the pressing processing device according to an embodiment of the utility model;

[0018] Figure 3 is a schematic diagram of the upper surface of the processing table according to an embodiment of the utility model;

[0019] Figure 4 is a schematic diagram of the internal structure of the outer protective cover according to an embodiment of the utility model;

[0020] Figure 5 is a schematic diagram of the stamping structure assembly according to an embodiment of the utility model.

[0021] In the figure: 1, device cabinet; 2, processing table; 3, outer protective cover; 4, linear guide rail; 5, threaded lead screw; 6, threaded seat; 7, lower mounting seat; 8, lower die seat; 9, lower die cavity; 10, motor plate; 11, servo motor; 12, stamping cylinder body; 13, stamping rod; 14, upper mounting seat; 15, forming die head; 16, control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] Please refer to Figures 1-5 , an embodiment provided by the present utility model: an aluminum template processing device, including a device cabinet 1. The upper surface of the device cabinet 1 is designed with a horizontal plane structure. The upper surface of the device cabinet 1 is a processing table 2, and an outer protective cover 3 is sleeved on the outer circle of the upper surface of the processing table 2;

[0026] Specifically referring to the attached Figure 4 shown in the drawings, a linear guide rail 4 is fixedly installed at the middle position of the upper surface of the processing table 2. A threaded lead screw 5 is rotatably installed in the linear guide rail 4 through a bearing. A threaded seat 6 is sleeved on the threaded lead screw 5, and the threaded seat 6 is threadedly connected to the threaded lead screw 5. An upper mounting seat 7 is fixedly installed on the upper surface of the threaded seat 6, and a lower die seat 8 is fixedly installed on the upper surface of the upper mounting seat 7. A number of not less than three lower die cavities 9 are opened on the upper surface of the lower die seat 8. As shown in the attached Figure 4 shown in the drawings of the present utility model, Figure 4 the number of the lower die cavities 9 shown in the attached drawings of the present utility model is four. The specific number of die cavities can be dynamically increased according to different aluminum template products, subject to actual production requirements;

[0027] And a plurality of lower die cavities 9 can provide necessary die cavity conditions for multiple template forming in a single stamping process subsequently;

[0028] Among them, specifically referring to the attached Figure 2As shown, in order to provide rotational power for the threaded lead screw 5 and ensure its normal rotational use, a motor plate 10 is fixedly installed at the tail end of the threaded lead screw 5 and on the outer wall of the processing cover. A servo motor 11 is fixedly installed on the outer surface of the motor plate 10 through fixing bolts. The output shaft of the servo motor 11 is fixedly connected to the threaded lead screw 5 through a coupling. Thus, the servo motor 11 can drive the threaded lead screw 5 to rotate synchronously through the coupling, ensuring normal use effect.

[0029] Furthermore, in order to ensure the normal pressing and forming work of the aluminum template of this processing device, a stamping cylinder body 12 is fixedly installed on the upper surface of the top end of the outer protective cover 3 and at the tail end of the threaded lead screw 5. The stamping cylinder body 12 is one of a pneumatic cylinder or a hydraulic cylinder. The output end of the stamping cylinder body 12 is telescopically connected to a stamping rod 13;

[0030] Even further, an upper mounting seat 14 is fixedly installed on the outer wall of the bottom end of the stamping rod 13. A forming die head 15 adapted to the lower die cavity 9 is fixedly installed on the lower surface of the upper mounting seat 14 through bolts. The number and position of the forming die heads 15 correspond to those of the several lower die cavities 9. Thus, the stamping cylinder body 12 can drive the stamping rod 13 to extend. When the stamping rod 13 extends, it will drive several forming die heads 15 at the bottom end to descend. In this way, through the cooperation between the forming die heads 15 and the lower die cavities 9, the pressing and forming work of the aluminum template can be completed;

[0031] According to the above structure description, when this utility model is actually used, the staff can manually place the metal materials for pressing and forming the aluminum template into several lower die cavities 9 of the lower die base 8 one by one. After the aluminum metal materials are placed, at this time, the servo motor 11 set can perform a forward rotation. When the servo motor 11 rotates forward for a certain number of turns, thus driving the threaded lead screw 5 at the top to rotate synchronously through the servo control rotation of the servo motor 11. When the threaded lead screw 5 rotates, the threaded seat 6 threaded thereon will move from the top end of the threaded lead screw 5 to the tail end of the threaded lead screw 5, and synchronously drive the lower die base 8 thereon to move synchronously. At this time, the lower die base 8 is exactly positioned directly below the downward pressing and forming area of the forming die head 15;

[0032] After that, the stamping cylinder body 12 set can work. When the stamping cylinder body 12 works, it drives the stamping rod 13 to extend. When the stamping rod 13 extends, it will drive the forming die heads 15 on the upper mounting seat 14 at the bottom end to descend as a whole. In this way, several forming die heads 15 can be inserted into the corresponding lower die cavities 9, and thus the pressing and forming work of multiple groups of aluminum templates can be completed;

[0033] After the pressing and forming is completed, the stamping cylinder block 12 drives the forming die head 15 to rise and reset through the stamping rod 13. At this time, the servo motor 11 rotates in reverse. After the servo motor 11 rotates in reverse, the threaded seat 6 moves from the tail end to the top end, thereby driving the lower die seat 8 back to the original loading position. The staff takes out the aluminum template formed by pressing inside the lower die cavity 9, puts in a new aluminum template to press the product, and performs cyclic operation in the above manner to complete the cyclic pressing and forming process of the aluminum template of the present utility model, ensuring normal use.

[0034] In this embodiment, a control panel 16 is fixedly installed on the outer wall of one side of the outer protective cover 3 close to the top end of the threaded lead screw 5. The control panel 16 is electrically connected to the servo motor 11 and the stamping cylinder block 12 through data wires, and four control buttons are installed on the outer surface of the control panel 16;

[0035] Specifically, refer to the attached Figure 3 and Figure 4 As shown, the four control buttons are respectively the feeding, discharging, extending, and retracting buttons;

[0036] That is, when feeding is required, press the feeding button, and the servo motor 11 rotates forward to drive the threaded seat 6 to displace directly below the stamping area to complete the feeding work;

[0037] At this time, press the extending button, and the stamping cylinder block 12 drives the stamping rod 13 to extend, driving the forming die head 15 at the bottom to press and form;

[0038] After forming, press the retracting button, and the stamping cylinder block 12 drives the stamping rod 13 to retract, thereby driving the forming die head 15 to rise and reset;

[0039] After the forming die head 15 rises and resets, press the discharging button. At this time, the servo motor 11 rotates in reverse, driving the threaded seat 6 to displace to the original material-changing position to complete the discharging work.

[0040] In this embodiment, the inside of the device cabinet 1 is designed with a hollow structure. The hollow structure inside the device cabinet 1 can store and install the electrical equipment for the operation of the device to ensure normal use effect. The two sides of the outside of the device cabinet 1 are movably hinged with switch doors through hinges, and handles are fixedly installed on the switch doors. Among them, in order to facilitate maintenance, inspection plates are fixedly installed on the outer walls of both sides of the device cabinet 1 through fixing bolts, and feet are fixedly installed at the four corners of the lower surface of the device cabinet 1.

[0041] Working principle: When the utility model is actually used, the staff can manually place the metal materials for pressing and forming aluminum templates into several lower die cavities 9 of the lower die base 8 one by one. After the aluminum metal materials are placed, press the feeding button on the control panel 16 at this time. The servo motor 11 can rotate forward through the setting. When the servo motor 11 rotates forward for a certain number of turns, the threaded lead screw 5 at the top is driven to rotate synchronously through the servo control rotation of the servo motor 11. When the threaded lead screw 5 rotates, the threaded seat 6 threadedly connected thereto will move from the material changing position at the top of the threaded lead screw 5 to the stamping position at the end of the threaded lead screw 5, and drive the lower die base 8 thereon to move synchronously. At this time, the lower die base 8 is just located directly below the downward pressing and forming area of the forming die head 15;

[0042] Then press the extending button on the control panel 16. At this time, the stamping cylinder body 12 can work through the setting. When the stamping cylinder body 12 works, it drives the stamping rod 13 to extend. When the stamping rod 13 extends, it will drive the forming die head 15 on the mounting seat 14 at the bottom end to descend as a whole, so that several forming die heads 15 can be inserted into the corresponding lower die cavities 9, and thus the pressing and forming work of multiple groups of aluminum templates can be completed;

[0043] After the pressing and forming is completed, the staff presses the retracting button on the control panel 16. At this time, the stamping cylinder body 12 drives the forming die head 15 to rise and reset through the stamping rod 13. Then press the discharging button on the control panel 16. At this time, the servo motor 11 rotates reversely. After the servo motor 11 rotates reversely, the threaded seat 6 moves from the stamping position at the end to the material changing position at the top, so as to drive the lower die base 8 back to the original loading position. Then the staff takes out the aluminum template pressed and formed inside the lower die cavity 9, puts in new aluminum template pressing materials, and relies on the above method to perform cyclic operation to complete the cyclic pressing and processing and forming work of the aluminum template of the utility model and ensure normal use.

[0044] To sum up, the aluminum template processing device of the utility model is provided with several die cavities on the die base, and several forming die heads adapted to the die cavities are installed on the stamping structure. Therefore, the pressing and forming work of multiple aluminum templates can be completed in a single stamping process, and the pressing and forming efficiency is higher and the production speed is faster. The processing efficiency of the utility model can be several times that of a single-pressing and single-forming device, and it has a faster production speed, is suitable for mass pressing and processing and forming of aluminum templates, and has stronger practicability;

[0045] At the same time, the lower die base and the forming die head of the utility model are both installed on the seat body by means of bolt fixation. Therefore, in actual use, the die base and the die head can be conveniently disassembled and replaced quickly, and can be applied to the pressing and forming operation of aluminum templates with different models of pressing and forming dies, which is convenient to use. The external protection cover can isolate and protect the outside during the pressing and processing, and improve the use effect;

[0046] Moreover, through the transmission structure design of the motor, lead screw and threaded seat, the utility model has the usage characteristics of automatic feeding and discharging during processing, enabling the feeding and material changing operations of the aluminum formwork before and after pressing to be carried out within a safe area. The feeding and material changing operations can effectively stay away from the stamping area of the stamping structure, thereby effectively avoiding damage to the hands of workers caused by the failure or accidental touch of the stamping structure, better protecting the physical safety of workers, improving the operation safety of aluminum formwork processing, and reducing potential safety hazards.

[0047] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An aluminum formwork processing device, comprising a device cabinet (1), characterized in that, The upper surface of the device cabinet (1) is designed with a horizontal plane structure. The upper surface of the device cabinet (1) is a processing table (2). An outer protective cover (3) is sleeved on the outer circle of the upper surface of the processing table (2). A linear guide rail (4) is fixedly installed at the middle position of the upper surface of the processing table (2). A threaded lead screw (5) is rotatably installed in the linear guide rail (4) through a bearing. A threaded seat (6) is sleeved on the threaded lead screw (5). The threaded seat (6) is threadedly connected to the threaded lead screw (5). A lower mounting seat (7) is fixedly installed on the upper surface of the threaded seat (6). A lower die holder (8) is fixedly installed on the upper surface of the lower mounting seat (7). The upper surface of the lower die holder (8) is provided with no less than three lower die cavities (9). A motor plate (10) is fixedly installed at the tail end of the threaded lead screw (5) and on the outer wall of the processing cover. A servo motor (11) is fixedly installed on the outer surface of the motor plate (10) through a fixing bolt. The output shaft of the servo motor (11) is fixedly connected to the threaded lead screw (5) through a coupling.

2. An aluminum formwork processing device according to claim 1, characterized in that: A punching cylinder body (12) is fixedly installed on the upper surface of the top end of the outer protective cover (3) and at the tail end of the threaded lead screw (5). The punching cylinder body (12) is one of a pneumatic cylinder or a hydraulic cylinder. The output end of the punching cylinder body (12) is telescopically and movably connected to a punching rod (13).

3. An aluminum formwork processing device according to claim 2, characterized in that: An upper mounting seat (14) is fixedly installed on the outer wall of the bottom end of the punching rod (13). A forming die head (15) adapted to the lower die cavity (9) is fixedly installed on the lower surface of the upper mounting seat (14) through bolts. The number and position of the forming die heads (15) correspond to those of the several lower die cavities (9).

4. An aluminum formwork processing device according to claim 1, characterized in that: A control panel (16) is fixedly installed on the outer wall of one side of the outer protective cover (3) close to the top end of the threaded lead screw (5). The control panel (16) is electrically connected to the servo motor (11) and the punching cylinder body (12) through data wires. Four control buttons are installed on the outer surface of the control panel (16).

5. An aluminum formwork processing device according to claim 1, characterized in that: The interior of the device cabinet (1) is designed with a hollow structure. The two outer sides of the device cabinet (1) are movably hinged with switch doors through hinges. Handles are fixedly installed on the switch doors.

6. An aluminum formwork processing device according to claim 1, characterized in that: Maintenance plates are fixedly installed on the outer walls of both sides of the device cabinet (1) through fixing bolts. Foot pads are fixedly installed at the four corners of the lower surface of the device cabinet (1).

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