Automatic feeding platform of pipe bending machine

By designing the automatic loading platform of the pipe bending machine, the hydraulic cylinder drive lifting plate and tooth plate are used to cooperate with the gear plate, ratchet and pawl to achieve automatic loading and unloading of the pipe, which solves the problem of traditional manual loading efficiency and improves production efficiency and operation convenience.

CN223145813UActive Publication Date: 2025-07-25JINGZHOU TIANYU AUTO PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421667191.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-25
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

Traditional pipe bending machines require manual loading, which is inefficient, labor-intensive and inconvenient to operate.

Method used

An automatic loading platform of pipe bending machine is designed, including a material box, support frame, loading assembly, hydraulic cylinder, bending block, lifting plate, unloading assembly and one-way transmission assembly. The automatic loading and unloading of pipes and one-way transport through the hydraulic cylinder drive of the lifting plate and the tooth plate with the gear plate, ratchet and pawl are realized.

Benefits of technology

The automatic loading and unloading of pipes is realized, production efficiency is improved, work continuity and operation convenience are ensured, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223145813U_ABST
    Figure CN223145813U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of pipe bending machines, and discloses an automatic feeding platform of a pipe bending machine, which comprises a seat, a material box, a support frame, a feeding component, a hydraulic cylinder, a bending block, a lifting plate, a discharging component, a one-way transmission component and two support seats, the material box and the supporting frame are both fixedly installed at the top of the base, the feeding assembly is arranged on the material box and the supporting frame, the hydraulic cylinder is fixedly installed at the top of the supporting frame, the bending block is fixedly installed at the working end of the hydraulic cylinder, and the lifting plate is fixedly installed at the working end of the hydraulic cylinder. The two supporting seats are fixedly installed on the inner wall of the bottom of the supporting frame and matched with the feeding assembly, and the one-way transmission assembly and the discharging assembly are arranged on the bottom side of the lifting plate. The automatic feeding and discharging device has the advantages that automatic feeding and discharging operation can be achieved, working efficiency can be greatly improved, meanwhile, working continuity can be guaranteed, and operation is easy, convenient and fast.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pipe bending machines, and particularly relates to an automatic loading platform for a pipe bending machine. Background Art

[0002] In the pipe processing industry, pipe bending is a common processing technology. In traditional pipe bending machines, pipes usually need to be manually placed on the bending machine and then the machine is operated to bend the pipes. This method has problems such as low efficiency, high labor intensity, and inconvenient operation. To solve these problems, people have started to research automatic loading devices to improve the production efficiency of pipe bending machines.

[0003] Therefore, the utility model proposes an automatic loading platform for a pipe bending machine to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic loading platform for a pipe bending machine, which can realize stable automatic loading and unloading operations, not only greatly improve the work efficiency, but also ensure the continuity of the work, and has the advantages of simple and convenient operation.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: an automatic loading platform for a pipe bending machine, comprising a base, a material box, a support frame, a loading component, a hydraulic cylinder, a bending block, a lifting plate, a discharging component, a one-way transmission component and two support seats;

[0006] The material box and the support frame are both fixedly installed on the top of the base. The loading component is arranged on the material box and the support frame. The hydraulic cylinder is fixedly installed on the top of the support frame. The bending block is fixedly installed on the working end of the hydraulic cylinder. The lifting plate is fixedly installed on the working end of the hydraulic cylinder. The two support seats are both fixedly installed on the inner bottom wall of the support frame and are adapted to the loading component. The one-way transmission component and the discharging component are both arranged on the bottom side of the lifting plate. The one-way transmission component is connected to the loading component, and the discharging component is adapted to the two support seats.

[0007] The further setting of the utility model is: the loading component includes two rotating shafts, two conveying rollers, a conveyor belt and a plurality of retaining bars. The material box is provided with a discharge port communicating with the material box. The discharge port and the support frame are both rotatably installed with damping rotating shafts. The two rotating shafts are both fixedly sleeved with conveying rollers. The same conveyor belt is drivingly connected between the two conveying rollers, and the conveyor belt is in a state of being lower on the left and higher on the right. A plurality of retaining bars arranged in parallel are fixedly installed at equal intervals on the side of the conveyor belt away from the conveying rollers.

[0008] By adopting the above technical solutions, the pipes to be bent can be conveyed.

[0009] A further setting of the present utility model is that the unloading assembly includes a strip plate and an unloading plate. One end of the bottom side of the lifting plate away from the conveying roller is fixedly installed with a strip plate, and one side bottom of the strip plate is fixedly installed with an unloading plate. The unloading plate is located between the two support seats and is arranged with the left side higher than the right side.

[0010] By adopting the above technical solution, it is possible to unload the bent pipe fittings on the support seats from the support seats as the lifting plate rises.

[0011] A further setting of the present utility model is that the one-way transmission assembly includes a toothed plate, a toothed disc, a ratchet wheel, a pawl and a spring. The toothed disc is rotatably installed on the rear inner wall of the support frame with the right-side rotating shaft as the center. The ratchet wheel is fixedly sleeved on the right-side rotating shaft. The pawl is hinged and installed on the inner wall of the toothed disc. The same spring is fixedly installed between the pawl and the inner wall of the toothed disc, and the pawl is adapted to the ratchet wheel. One side of the bottom side of the lifting plate away from the strip plate is fixedly installed with a toothed plate, and the toothed plate is meshed with the toothed disc.

[0012] By adopting the above technical solution, it is possible to control the right-side rotating shaft to rotate clockwise when the lifting plate moves upward, so as to realize the automatic feeding of the pipe materials. At the same time, it is possible to keep the rotating shaft stationary when the lifting plate moves downward, so as to realize the one-way conveying operation of the conveyor belt.

[0013] A further setting of the present utility model is that the same deflector plate is fixedly installed on the two support seats, and the deflector plate is arranged with the left side higher than the right side.

[0014] By adopting the above technical solution, it is possible to deflect the pipe materials to be bent conveyed on the conveyor belt to the two support seats.

[0015] A further setting of the present utility model is that a support plate is fixedly installed on the bottom inner wall of the support frame, and the right-side rotating shaft is rotationally connected to the support plate in a damping manner.

[0016] By adopting the above technical solution, it is possible to provide stable support for the right-side rotating shaft, so as to ensure the stable operation of the rotating shaft, the conveying roller and the conveyor belt.

[0017] A further setting of the present utility model is that a plurality of guide rods are fixedly installed on the top inner wall of the support frame, and the plurality of guide rods are all slidably connected to the lifting plate.

[0018] By adopting the above technical solution, it is possible to guide the lifting plate, so as to ensure the stable lifting of the lifting plate.

[0019] A further setting of the present utility model is that a limit block is fixedly installed at the bottom end of the guide rod.

[0020] By adopting the above technical solution, the lifting range of the lifting plate can be limited, and at the same time it can be ensured that the lifting plate will not lose contact with the guide rod.

[0021] The utility model is further configured as follows: the top of the material box is open, and the inner wall of the bottom of the material box is higher on the left and lower on the right.

[0022] By adopting the above technical solution, it is not only convenient to place the pipes to be bent into the material box, but also the pipes to be bent can be automatically moved to a position close to the discharge port, thereby ensuring the continuity of feeding.

[0023] The beneficial effects of the utility model are:

[0024] 1. The utility model provides a feeding assembly, which can transport the pipe to be bent on the support seat to the right when the hydraulic cylinder drives the bending block to rise, thereby realizing automatic feeding of the pipe, thereby improving the efficiency of pipe bending and saving labor costs.

[0025] 2. The utility model is provided with a one-way transmission component, which can drive the tooth plate to rise when the lifting plate rises, so that the right-side rotating shaft can rotate clockwise through the cooperation of the tooth plate, toothed disc, ratchet, pawl and spring, thereby driving the conveyor belt to transport to the right, realizing automatic loading of pipes, and at the same time, it can prevent the right-side rotating shaft from rotating more when the lifting plate descends, thereby stopping the conveyor belt from rotating, realizing one-way conveying operation of the conveyor belt, and further improving the bending efficiency of the pipes.

[0026] 3. The utility model is provided with a unloading assembly, which can push the bent pipe out from the support seat when the lifting plate rises, which can not only realize automatic unloading, but also avoid the bent pipe being left on the support seat, thereby avoiding interference with the subsequent bent pipes and improving the bending quality of the pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 This is a three-dimensional structural schematic diagram of an automatic feeding platform for a pipe bending machine proposed by the utility model;

[0029] Figure 2 for Figure 1 Schematic diagram of the three-dimensional structure from another perspective;

[0030] Figure 3 forFigure 1 Schematic cross-sectional structure view from the front view perspective;

[0031] Figure 4 Schematic structure view of the toothed plate, toothed disc, ratchet wheel, rotating shaft, pawl and spring parts proposed by the present utility model.

[0032] In the figure, 1 is the base; 2 is the material box; 3 is the support frame; 301 is the support plate; 31 is the hydraulic cylinder; 32 is the bending block; 33 is the support seat; 331 is the diversion plate; 4 is the lifting plate; 41 is the guide rod; 42 is the limit block; 5 is the rotating shaft; 51 is the conveying roller; 52 is the conveyor belt; 53 is the retaining bar; 6 is the toothed plate; 61 is the toothed disc; 62 is the ratchet wheel; 63 is the pawl; 64 is the spring; 7 is the strip plate; 71 is the discharge plate. Specific embodiments

[0033] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0034] Refer to Figures 1-4, An automatic feeding platform for a pipe bending machine, comprising a base 1, a material box 2, a support frame 3, a hydraulic cylinder 31, a bending block 32, a lifting plate 4 and two support seats 33. The material box 2 and the support frame 3 are both fixedly installed on the top of the base 1. The material box 2 is provided with a discharge port communicating with the material box 2. Rotating shafts 5 are rotatably installed on the discharge port and the support frame 3 with damping. Conveyor rollers 51 are fixedly sleeved on both rotating shafts 5. The same conveyor belt 52 is drivingly connected between the two conveyor rollers 51, and the conveyor belt 52 is in a state of being lower on the left and higher on the right. A plurality of strip-shaped blocks 53 arranged in parallel are fixedly installed at equal intervals on the side of the conveyor belt 52 away from the conveyor roller 51, which can convey the pipes to be bent. The hydraulic cylinder 31 is fixedly installed on the top of the support frame 3, the bending block 32 is fixedly installed on the working end of the hydraulic cylinder 31, the lifting plate 4 is fixedly installed on the working end of the hydraulic cylinder 31. Both support seats 33 are fixedly installed on the bottom inner wall of the support frame 3 and are adapted to the conveyor belt 52. A toothed disc 61 is rotatably installed on the rear inner wall of the support frame 3 with the right rotating shaft 5 as the center. A ratchet wheel 62 is fixedly sleeved on the right rotating shaft 5. A pawl 63 is hingedly installed on the inner wall of the toothed disc 61. The same spring 64 is fixedly installed between the pawl 63 and the inner wall of the toothed disc 61, and the pawl 63 is adapted to the ratchet wheel 62. A toothed plate 6 is fixedly installed on the bottom side of the lifting plate 4 away from the strip-shaped plate 7. The toothed plate 6 meshes with the toothed disc 61, which can control the right rotating shaft 5 to rotate clockwise when the lifting plate 4 moves upward, so as to realize the automatic feeding of the pipes. At the same time, it can keep the rotating shaft 5 stationary when the lifting plate 4 moves downward, so as to realize the one-way conveying operation of the conveyor belt 52. A strip-shaped plate 7 is fixedly installed at one end of the bottom side of the lifting plate 4 away from the conveyor roller 51. A discharge plate 71 is fixedly installed at the bottom of one side of the strip-shaped plate 7. The discharge plate 71 is located between the two support seats 33 and is arranged in a state of being higher on the left and lower on the right, which can unload the bent pipe fittings on the support seats 33 from the support seats 33 as the lifting plate 4 rises.

[0035] Specifically, in order to guide the pipes to be bent conveyed on the conveyor belt 52 to the two support seats 33, the same guide plate 331 is fixedly installed on the two support seats 33, and the guide plate 331 is arranged in a state of being higher on the left and lower on the right.

[0036] Specifically, in order to provide stable support for the right rotating shaft 5 and ensure the stable operation of the rotating shaft 5, the conveyor roller 51 and the conveyor belt 52, a support plate 301 is fixedly installed on the bottom inner wall of the support frame 3, and the right rotating shaft 5 is rotatably connected with the support plate 301 with damping.

[0037] Specifically, in order to guide the lifting plate 4 and ensure the stable lifting of the lifting plate 4, a plurality of guide rods 41 are fixedly installed on the top inner wall of the support frame 3, and the plurality of guide rods 41 are all slidably connected with the lifting plate 4.

[0038] Specifically, in order to limit the lifting range of the lifting plate 4 and ensure that the lifting plate 4 does not lose contact with the guide rod 41 , a limiting block 42 is fixedly installed at the bottom end of the guide rod 41 .

[0039] Specifically, in order to facilitate the placement of the pipes to be bent into the material box 2 and enable the pipes to be bent to automatically move to a position close to the discharge port, the top of the material box 2 is open and the bottom inner wall of the material box 2 is higher on the left and lower on the right, thereby ensuring the continuity of feeding.

[0040] Working principle: When in use, first turn on the power and place the pipe to be bent in the material box 2, then the pipe automatically moves to a position close to the discharge port under the action of gravity. When the pipe moves to the discharge port, the pipe falls on the conveyor belt 52, and then the hydraulic cylinder 31 is started. The working end of the hydraulic cylinder 31 drives the lifting plate 4, the strip plate 7 and the discharge plate 71 to move upward. At this time, the tooth plate 6 controls the rotation of the right shaft 5 through the cooperation of the toothed disc 61, the pawl 63, the ratchet 62 and the spring 64, so that the conveyor belt 53 can transport the pipe from the discharge port to the upper right, and as the hydraulic cylinder 31 continues to rise, the lifting plate 4, the strip plate 7 and the discharge plate 71 are driven by the hydraulic cylinder 31. The lowering operation can control the conveying device 52 to carry out intermittent conveying of the pipe, so as to achieve the purpose of automatic loading. The pipe stably follows the conveyor belt 52 to move to the upper right under the action of it 53, and falls on the two support seats 33 under the action of the guide plate 331. Then, the bending operation of the pipe is completed when the hydraulic cylinder 31 controls the bending block 32 to move downward. As the hydraulic cylinder 31 controls the bending block 32 to move upward, the lifting plate synchronously carries the strip plate 7 upward, and the unloading plate 71 removes the bent pipe from the support seat 33, thereby completing automatic unloading, and then effectively improving work efficiency.

[0041] The above is a detailed introduction to the automatic feeding platform of a pipe bending machine provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. An automatic feeding platform for a pipe bending machine, characterized in that, It includes a base (1), a material box (2), a support frame (3), a feeding assembly, a hydraulic cylinder (31), a bending block (32), a lifting plate (4), a discharging assembly, a one-way transmission assembly, and two support seats (33); The material box (2) and the support frame (3) are both fixedly installed on the top of the base (1). The feeding assembly is arranged on the material box (2) and the support frame (3). The hydraulic cylinder (31) is fixedly installed on the top of the support frame (3). The bending block (32) is fixedly installed at the working end of the hydraulic cylinder (31). The lifting plate (4) is fixedly installed at the working end of the hydraulic cylinder (31). The two support seats (33) are both fixedly installed on the bottom inner wall of the support frame (3) and are adapted to the feeding assembly. The one-way transmission assembly and the discharging assembly are both arranged on the bottom side of the lifting plate (4). The one-way transmission assembly is connected to the feeding assembly, and the discharging assembly is adapted to the two support seats (33).

2. The automatic feeding platform of a pipe bender according to claim 1, characterized in that: The feeding assembly includes two rotating shafts (5), two conveying rollers (51), and a conveyor belt (52). The material box (2) is provided with a discharge port communicating with the material box (2). The rotating shafts (5) are rotatably installed on the discharge port and the support frame (3) in a damped manner. The conveying rollers (51) are fixedly sleeved on the two rotating shafts (5). The same conveyor belt (52) is drivingly connected to the two conveying rollers (51), and the conveyor belt (52) is in a state of being lower on the left and higher on the right.

3. The automatic loading platform of a pipe bending machine according to claim 2, characterized in that: The feeding assembly further includes a plurality of blocking strips. A plurality of blocking strips (53) arranged in parallel are fixedly installed at equal intervals on the side of the conveyor belt (52) away from the conveying roller (51).

4. The automatic loading platform of a pipe bending machine according to claim 2, characterized in that: The discharging assembly includes a strip-shaped plate (7) and a discharging plate (71). The strip-shaped plate (7) is fixedly installed at one end of the bottom side of the lifting plate (4) away from the conveying roller (51). The discharging plate (71) is fixedly installed at the bottom of one side of the strip-shaped plate (7). The discharging plate (71) is located between the two support seats (33) and is arranged in a state of being higher on the left and lower on the right.

5. An automatic feeding platform for a pipe bending machine according to claim 4, characterized in that: The one-way transmission assembly includes a toothed plate (6), a toothed disc (61), a ratchet wheel (62), a ratchet pawl (63), and a spring (64). The toothed disc (61) is rotatably installed on the rear inner wall of the support frame (3) with the right rotating shaft (5) as the center. The ratchet wheel (62) is fixedly sleeved on the right rotating shaft (5). The ratchet pawl (63) is hingedly installed on the inner wall of the toothed disc (61). The same spring (64) is fixedly installed between the ratchet pawl (63) and the inner wall of the toothed disc (61), and the ratchet pawl (63) is adapted to the ratchet wheel (62). The toothed plate (6) is fixedly installed on the bottom side of the lifting plate (4) away from the strip-shaped plate (7). The toothed plate (6) is meshed with the toothed disc (61).

6. The automatic loading platform of a pipe bender according to claim 1, characterized in that: The same deflector plate (331) is fixedly installed on the two support seats (33). The deflector plate (331) is arranged in a state of being higher on the left and lower on the right.

7. The automatic loading platform of a pipe bending machine according to claim 2, characterized in that: The support plate (301) is fixedly installed on the bottom inner wall of the support frame (3). The right rotating shaft (5) is rotatably connected to the support plate (301) in a damped manner.

8. The automatic loading platform of a pipe bender according to claim 1, characterized in that: A plurality of guide rods (41) are fixedly installed on the top inner wall of the support frame (3). The plurality of guide rods (41) are all slidably connected to the lifting plate (4).

9. An automatic feeding platform for a pipe bending machine according to claim 8, characterized in that: A limiting block (42) is fixedly installed at the bottom end of the guide rod (41).

10. An automatic loading platform for a pipe bending machine according to claim 1, characterized in that: The top of the material box (2) is open, and the inner wall of the bottom of the material box (2) is arranged with the left side higher than the right side.