Double-saw-blade automatic cutting equipment for automatic production line of metal casting parts

Abstract

The utility model discloses a metal casting automatic production line double-saw-blade automatic cutting device, which relates to the technical field of metal casting processing, and comprises a double-saw-blade cutting device base, one side of the double-saw-blade cutting device base is provided with two groups of six-axis robot assemblies, and the six-axis robot assemblies are arranged on the other side of the double-saw-blade cutting device base. The two sets of six-axis robot assemblies are the six-axis robot assembly A and the six-axis robot assembly B. A workbench is arranged on the top face of the double-saw-blade cutting equipment base, and two sets of correlation detection sensor assemblies are arranged on the top face of the double-saw-blade cutting equipment base. A fixed supporting assembly is arranged on one side of a base of the double-saw-blade cutting equipment, a fixed support column is fixedly installed on the top of the base of the double-saw-blade cutting equipment, the double saw blades in the cutting equipment are used for cutting a workpiece, the design of a single saw blade of traditional metal casting part cutting equipment is replaced, and the cutting efficiency of the equipment is improved; and the production efficiency of the whole metal casting part automatic production line is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal casting part processing, in particular to a double-saw-blade automatic cutting device for an automatic production line of metal casting parts. Background Technique

[0002] With the increase of labor costs and the rapid development of the machinery industry in China, more and more factories have purchased a large number of automatic mechanical equipment to replace the high labor costs. Compared with traditional manual work, automatic equipment not only increases production, but also reduces costs and improves product quality. The automotive industry especially emphasizes automatic production. The research and development of the double-saw-blade automatic cutting mechanism for the automatic production line of metal casting parts has realized the multi-functional automatic cutting and detection function through a fully automatic method. Existing automatic cutting components generally include flame cutters, plasma cutters, water jets, etc. With the development of modern mechanical processing industry, the requirements for cutting quality, precision, etc. are also constantly increasing. Therefore, when staff produce some metal casting parts, they generally use double-saw-blade automatic cutting components to cut and process the workpieces on the automatic production line.

[0003] On this basis, Chinese Patent Publication No. CN106078452A discloses a device for cutting metal parts;

[0004] There are deficiencies in this patent application: the structure of the traditional cutting mechanism for metal casting parts is simple. When the metal casting part is sent to the cutting mechanism for processing, since the cutting mechanism only has a single saw blade for cutting, the cutting efficiency of the equipment is low, more time is required, and the production efficiency of the overall automatic production line of metal casting parts is reduced. Content of the Utility Model

[0005] The purpose of the utility model is to provide a double-saw-blade automatic cutting device for an automatic production line of metal casting parts. By using this device for work, the problem in the above background that the structure of the traditional cutting mechanism for metal casting parts is simple. When the metal casting part is sent to the cutting mechanism for processing, since the cutting mechanism only has a single saw blade for cutting, the cutting efficiency of the equipment is low, more time is required, and the production efficiency of the overall automatic production line of metal casting parts is reduced is solved.

[0006] To achieve the above object, the technical solution provided by the present utility model is: an automatic cutting device with double saw blades for an automatic production line of metal castings, including a base of the double saw blade cutting device. On one side of the base of the double saw blade cutting device, there is a six-axis robot assembly, and there are two groups of the six-axis robot assemblies, which are respectively a six-axis robot assembly A and a six-axis robot assembly B. On the top surface of the base of the double saw blade cutting device, there is a workbench. On the top surface of the base of the double saw blade cutting device, there is a pair of photoelectric sensors assembly, and there are two groups of the pair of photoelectric sensors assembly. On one side of the base of the double saw blade cutting device, there is a fixed support assembly. On the top of the base of the double saw blade cutting device, there are two fixed support columns fixedly installed, and between the two fixed support columns, there is a top support plate. On one side of the top support plate, there is a driving cutting assembly, and there are two groups of the driving cutting assembly.

[0007] Preferably, a hydraulic cylinder is arranged on the top of the top support plate, and a limit support component is arranged at the lower end of the top support plate.

[0008] Preferably, the limit support component is connected to the output end of the hydraulic cylinder.

[0009] Preferably, the fixed support assembly includes support reinforcement columns, and there are two groups of the support reinforcement columns. On the top of the two groups of support reinforcement columns, there is a bracket connection component fixedly installed.

[0010] Preferably, a connection main board is arranged on one side of the bracket connection component.

[0011] Preferably, the driving cutting assembly includes a driving component arranged at the bottom of the bracket connection component, and a protective cavity housing is arranged at the bottom of the top support plate.

[0012] Preferably, a cutting disc component is rotatably connected to one side of the protective cavity housing, and the cutting disc component is electrically connected to the driving component.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model discloses an automatic cutting device with double saw blades for an automated production line of metal castings. The cutting mechanism in this automated production line of metal castings is mainly used for processing castings of automotive suspension systems. When using this automatic cutting mechanism with double saw blades for metal castings, the staff places the metal casting to be processed on the workbench surface of the double saw blade cutting equipment base. Then, the staff turns on the working mode of the hydraulic cylinder through the controller. When the hydraulic cylinder starts to operate, it drives the limit support component to move downward. Then, through the mutual cooperation of the limit support component and the workbench on the double saw blade cutting equipment base, the metal workpiece to be processed is clamped and fixed. When the metal casting is fixed, the two groups of driving and cutting components are turned on to start working. Then, the driving and cutting components drive the cutting disc component to rotate inside the protective cavity housing, so as to automatically cut the metal casting. And through the cooperation of the protective cavity housing, it is possible to prevent the metal waste chips from scattering everywhere when the cutting disc component rotates. Moreover, the protective cavity housing can effectively reduce the probability of the cutting disc component accidentally injuring the staff's hand. When the metal casting is processed, then the hydraulic cylinder is contracted, and the hydraulic cylinder drives the limit support component to move upward to release the processed metal casting. Finally, the staff removes the processed metal casting and replaces it with a new metal casting for subsequent processing. This setting uses the double saw blades in this cutting equipment to cut the workpiece, replacing the single saw blade design of the traditional metal casting cutting equipment, improving the cutting efficiency of the equipment, and increasing the production efficiency of the overall automated production line of metal castings.

[0015] 2. The present utility model discloses an automatic cutting device with double saw blades for an automated production line of metal castings. The purpose of this utility model is to provide a cutting line that can produce castings quickly and efficiently, thereby reducing the number of workers, improving efficiency, reducing costs, and enhancing product quality. The general process of the overall layout of the automated production line for metal castings is as follows: First, use the six-axis robot component A to clamp the product and place it in the water tank for cooling. After the product is cooled, fix the product on the press-cutting edge fixture, and use the opposed detection sensor component to detect the presence or absence of the product. The hydraulic cylinder descends to cut off the excess part. The robot A clamps the product and takes it out. The chip removal cylinder operates to discharge the chips into the recycling bin. Then, use the robot A to place the product on the product fixture of the double-station cutting station. The hydraulic cylinder descends, causing the limit support component to descend. The limit support component is used to fix the product. The two sets of driving cutting components in the bilateral cutting mechanism operate to cut the product. Use the opposed detection sensor component to detect whether the product cutting is completed. After cutting is completed, the six-axis robot component B uses an air blower to blow the chips and discharge them into the recycling bin, and then clamps and takes out the product. The robot B clamps the product and places it on the deburring fixture. When the opposed detection sensor component detects the product, its internal hydraulic mechanism operates to remove the burrs of the product. The robot B uses an air blower to blow the chips and clamps the product and sends it to the conveyor belt to transport the workpiece away. The advantages of this automated production line for metal castings are that it enables the production to proceed in an orderly manner, saves manpower, increases production volume, and significantly increases the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structure diagram of the present utility model;

[0017] Figure 2 is the structure diagram of the fixed support component of the double saw blade cutting device of the present utility model;

[0018] Figure 3 is the structure diagram of the opposed detection sensor component of the present utility model;

[0019] Figure 4 is the structure diagram of the hydraulic cylinder and the limit support component of the present utility model;

[0020] Figure 5 is the structure diagram of the six-axis robot component of the present utility model;

[0021] Figure 6 is the overall layout flow chart of the automated production line for metal castings of the present utility model.

[0022] In the figure: 1. Base of double-saw blade cutting equipment; 3. Fixed support assembly; 31. Support reinforcement column; 32. Bracket connection component; 33. Connection main board; 7. Driving cutting assembly; 71. Cutting disc component; 72. Protective cavity housing; 8. Fixed support column; 9. Top support plate; 10. Hydraulic cylinder; 11. Limit bracket component; 12. Emitter-receiver detection sensor assembly; 13. Six-axis robot assembly. Detailed implementation mode

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0024] To further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings.

[0025] Combined with Figure 1-6 , an automatic double-saw blade cutting equipment for a metal casting automatic production line includes a base 1 of the double-saw blade cutting equipment. On one side of the base 1 of the double-saw blade cutting equipment, there is a six-axis robot assembly 13. There are two groups of six-axis robot assemblies 13, which are six-axis robot assembly 13A and six-axis robot assembly 13B respectively. On the top surface of the base 1 of the double-saw blade cutting equipment, there is a workbench. On the top surface of the base 1 of the double-saw blade cutting equipment, there is an emitter-receiver detection sensor assembly 12, and there are two groups of emitter-receiver detection sensor assemblies 12. On one side of the base 1 of the double-saw blade cutting equipment, there is a fixed support assembly 3. On the top of the base 1 of the double-saw blade cutting equipment, there are two fixed support columns 8 fixedly installed, and between the two groups of fixed support columns 8, there is a top support plate 9. On one side of the top support plate 9, there is a driving cutting assembly 7, and there are two groups of driving cutting assemblies 7.

[0026] The following will further describe the present invention with reference to the embodiments.

[0027] Embodiment

[0028] Please refer to Figure 1-6, a hydraulic cylinder 10 is provided at the top of the top support plate 9, a limit support bracket member 11 is provided at the lower end of the top support plate 9, the limit support bracket member 11 is connected to the output end of the hydraulic cylinder 10, the fixed support assembly 3 includes support reinforcement columns 31, and there are two groups of support reinforcement columns 31. A bracket connection member 32 is fixedly installed at the top of the two groups of support reinforcement columns 31. A connection main board 33 is provided on one side of the bracket connection member 32. The driving cutting assembly 7 includes a driving component provided at the bottom of the bracket connection member 32. A protective cavity housing 72 is provided at the bottom of the top support plate 9. A cutting disc member 71 is rotatably connected to one side of the protective cavity housing 72. The cutting disc member 71 is electrically connected to the driving component.

[0029] In summary, the present utility model discloses an automatic double-saw blade cutting device for a metal casting automatic production line. The cutting mechanism in this metal casting automatic production line is mainly for processing two products, namely, the castings 1A0906-11 and 35-515A-1 of the automotive suspension system. When using this automatic double-saw blade cutting mechanism for metal castings, the staff places the metal casting to be processed on the workbench surface of the double-saw blade cutting equipment base 1. Then, the staff turns on the working mode of the hydraulic cylinder 10 through the controller. When the hydraulic cylinder 10 starts to operate, it drives the limit support bracket member 11 to move downward. Then, through the mutual cooperation of the limit support bracket member 11 and the workbench on the double-saw blade cutting equipment base 1, the metal workpiece to be processed is clamped and fixed. When the metal casting is fixed, the two driving cutting assemblies 7 are enabled to start working. Then, the driving cutting assembly 7 drives the cutting disc member 71 to rotate inside the protective cavity housing 72 to automatically cut the metal casting. And through the cooperation of the protective cavity housing 72, it is prevented that the metal waste chips scatter when the cutting disc member 71 rotates. Moreover, the protective cavity housing 72 can effectively reduce the probability of the cutting disc member 71 accidentally injuring the staff's hand. When the metal casting is processed, then the hydraulic cylinder 10 is contracted. The hydraulic cylinder 10 drives the limit support bracket member 11 to move upward to release the processed metal casting. Finally, the staff removes the processed metal casting and replaces it with a new metal casting for subsequent processing. This setting uses the double-saw blades in this cutting equipment to cut the workpiece, replacing the single-saw blade design of the traditional metal casting cutting equipment, improving the cutting efficiency of the equipment, and increasing the production efficiency of the overall metal casting automatic production line.

[0030] The purpose of this utility model is to provide a cutting line that can quickly and efficiently produce this product of casting parts, thereby reducing workers, improving efficiency, reducing costs, and improving product quality; the general process of the overall layout of the automated production line for metal casting parts is as follows: first, use the six-axis robot component 13A to clamp the product and put it into the water tank for cooling. After the product is cooled, fix the product on the press-cutting edge fixture, use the opposed detection sensor component 12 to detect the presence or absence of the product, the hydraulic cylinder 10 descends, cut off the excess part, the robot A clamps the product and takes out the product, the chip removal cylinder works, and discharges the chips into the recycling bin; then use the robot A to place the product on the product fixture of the double-station cutting station, the hydraulic cylinder 10 descends to make the limit bracket component 11 descend, and the limit bracket component 11 is used to fix the product. The two groups of driving cutting components 7 in the bilateral cutting mechanism work to cut the product, use the opposed detection sensor component 12 to detect whether the product cutting is completed. After cutting is completed, the six-axis robot component 13B uses an air blower to blow the chips and discharges the chips into the recycling bin, and clamps and takes out the product. The robot B clamps the product and places it on the deburring fixture. The opposed detection sensor component 12 detects the product, and its internal hydraulic mechanism works to remove the burrs of the product. The robot B uses an air blower to blow the chips and clamps the product and sends it to the conveyor belt to transport the workpiece away. The advantages of this automated production line for metal casting parts are that the production proceeds in an orderly manner, saving manpower, increasing the output, and significantly increasing the product qualification rate.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic cutting equipment with double saw blades for an automated production line of metal castings, including a base (1) of the double-saw-blade cutting equipment. On one side of the base (1) of the double-saw-blade cutting equipment, there are two sets of six-axis robot components (13), which are respectively six-axis robot component (13) A and six-axis robot component (13) B. On the top surface of the base (1) of the double-saw-blade cutting equipment, there is a workbench, and its characteristics are as follows: On the top surface of the base (1) of the double-saw blade cutting device, there is an opposed detection sensor assembly (12), and there are two sets of the opposed detection sensor assemblies (12). On one side of the base (1) of the double-saw blade cutting device, there is a fixed support assembly (3). On the top of the base (1) of the double-saw blade cutting device, there are two sets of fixed support columns (8) fixedly installed. Between the two sets of fixed support columns (8), there is a top support plate (9). On one side of the top support plate (9), there is a driving cutting assembly (7), and there are two sets of the driving cutting assemblies (7).

2. The automatic cutting equipment with double saw blades for the automated production line of metal castings according to claim 1, characterized in that: On the top of the top support plate (9), there is a hydraulic cylinder (10), and at the lower end of the top support plate (9), there is a limit bracket component (11).

3. The automatic cutting equipment with double saw blades for the automated production line of metal castings according to claim 2, wherein: The limit bracket component (11) is connected to the output end of the hydraulic cylinder (10).

4. The automatic cutting equipment with double saw blades for the automated production line of metal castings according to claim 3, wherein: The fixed support assembly (3) includes support reinforcement columns (31), and there are two sets of the support reinforcement columns (31). On the tops of the two sets of support reinforcement columns (31), there is a bracket connection component (32) fixedly installed.

5. The automatic cutting equipment with double saw blades for the automated production line of metal castings according to claim 4, characterized in that: On one side of the bracket connection component (32), there is a connection main board (33).

6. An automatic cutting device with double saw blades for an automated production line of metal castings according to claim 5, characterized in that: The driving cutting assembly (7) includes a driving component arranged at the bottom of the bracket connection component (32). At the bottom of the top support plate (9), there is a protective cavity housing (72).

7. An automatic cutting device with double saw blades for an automated production line of metal castings according to claim 6, characterized in that: On one side of the protective cavity housing (72), there is a cutting disc component (71) rotatably connected, and the cutting disc component (71) is electrically connected to the driving component.

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