Disassembling and assembling device for rotor
Through the disassembly and assembly device of the omnidirectional moving chassis and multi-degree-of-freedom adjustment mechanism, the problem of inconvenience in disassembly and assembly of the rotor of the mining dump truck is solved, and the intelligent disassembly and precise installation of the rotor is realized, labor costs and safety hazards are reduced, and disassembly and assembly efficiency is improved.
Patent Information
- Application Number
- CN202422404622.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the disassembly and assembly and maintenance of the electric wheel rotor of mining dump trucks is extremely inconvenient, which consumes a lot of manpower and material resources, and has safety hazards, and the disassembly and assembly efficiency is low.
A disassembly and assembly device including a movable chassis and an adjustment mechanism is designed to realize intelligent disassembly and installation of the rotor through an omnidirectional movable chassis and a multi-degree of freedom adjustment mechanism, and accurately aligned with laser assisted centering device.
It reduces labor costs, realizes accurate alignment of rotor installation, reduces safety hazards in maintenance operations, optimizes maintenance operation processes, and improves disassembly and assembly efficiency.
Smart Images

Figure CN223146517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotor disassembly and assembly devices, and more specifically, to a disassembly and assembly device for a rotor. Background Art
[0002] Dump trucks for mining are the main transportation equipment in open-pit mines. At present, most dump trucks for mining are powered by generators to supply power to electric wheels and are driven by electric wheels. To extend the service life of dump trucks for mining, the rotors in the electric wheels need to be disassembled regularly for maintenance. However, the structure of the electric wheels is complex and manufactured with high precision. Among them, the rotors are large in volume and weigh up to 800 kg, resulting in extremely inconvenient disassembly and assembly maintenance of the rotors.
[0003] At present, the disassembly and assembly of the rotors of electric wheels are usually completed based on the method of one person in command, six people controlling the balance, and multiple people assisting. Specifically, a round steel pipe with a rotor connection flange at the front end is used to connect the rotor. Using the lever principle, one person aligns the rotor, and a crane is used to lift the balance point of the round steel. Multiple people press down on the round steel pipe to achieve the disassembly and assembly of the rotor. This results in a large amount of manpower and material resources being consumed in the disassembly and assembly as well as maintenance operations, there are many potential safety hazards, and the disassembly and assembly efficiency is relatively low. Summary of the Utility Model
[0004] In view of this, the utility model aims to provide a disassembly and assembly device for a rotor to at least partially solve the technical problems of extremely inconvenient disassembly and assembly maintenance and relatively low disassembly and assembly efficiency in the prior art.
[0005] An embodiment of the utility model provides a disassembly and assembly device for a rotor, including a movable chassis, a gantry assembly is arranged on the chassis, an adjusting mechanism connected to the rotor is arranged on the gantry assembly, the adjusting mechanism can move along a first direction in which the gantry assembly extends and / or rotate around the first direction, and the adjusting mechanism can drive the rotor to move along a second direction and / or a third direction and drive the rotor to rotate around the second direction and / or the third direction.
[0006] In some embodiments, the adjusting mechanism includes a slewing drive seat and a slewing main beam. The slewing drive seat is arranged on the gantry assembly. The slewing main beam extends along the third direction. The rotor is connected to the slewing main beam. A slewing shaft extending along the first direction is arranged on the slewing drive seat. The first end of the slewing main beam is sleeved on the slewing shaft to rotate around the first direction.
[0007] In some embodiments, a first driving device and a first transmission device are connected to each other on the slewing drive seat, and the output end of the first transmission device is connected to the slewing main beam.
[0008] In some embodiments, the adjusting mechanism further includes a guide rail extending along the third direction. The guide rail is rotatably connected to the rotary main beam to rotate around the second direction. A support frame is arranged on the guide rail. The support frame is slidably connected to the guide rail to move relative to the guide rail along the third direction. The rotor is arranged on the support frame.
[0009] In some embodiments, a first hinge seat is arranged in the middle of the guide rail. The first end of the rotary main beam is connected to the guide rail through the first hinge seat. A telescopic cylinder and a second hinge seat are arranged at the second end of the rotary main beam. The telescopic cylinder includes a main body part and a telescopic part. One end of the main body part is rotatably connected between the second end of the rotary main beam through the second hinge seat. The support frame is arranged on the first side of the guide rail. A third hinge seat is arranged on the second side of the guide rail. The other end of the main body part of the telescopic cylinder is rotatably connected to the guide rail through the third hinge seat.
[0010] In some embodiments, the support frame includes a bottom plate located below the guide rail. A vertical plate is arranged on each of the two sides of the bottom plate. The bottom plate and the vertical plates are both arranged along the extending direction of the guide rail. The two vertical plates are respectively located on both sides of the guide rail. A connecting piece is arranged below the bottom plate. A rotor drive shaft is arranged on the connecting piece. The end of the rotor drive shaft is connected to the rotor.
[0011] In some embodiments, a second driving device and a second transmission device which are connected to each other are arranged on the support frame. The output end of the second transmission device is connected to the guide rail.
[0012] In some embodiments, the second transmission device includes a second reducer assembly, a gear and rack assembly, and a pulley. The output end of the second reducer assembly is connected to the gear and rack assembly. The pulley is arranged on the vertical plate and lapped on the upper surface of the guide rail.
[0013] In some embodiments, the gear and rack assembly includes a gear and a rack. The gear is connected to the output end of the second reducer assembly. The rack is arranged on the guide rail and meshes with the gear to drive the support frame to move along the third direction.
[0014] In some embodiments, a third driving device and a third transmission device which are connected to each other are further arranged on the support frame. The output end of the third transmission device is connected to the rotor drive shaft.
[0015] The embodiments of the present utility model can realize the intelligent disassembly of the rotor on the electric wheel of the dump truck, reduce the labor cost, realize the accurate alignment during the installation of the rotor, reduce the potential safety hazards in the maintenance operation, optimize the maintenance operation process, and improve the disassembly and assembly efficiency.
[0016] To make the above - mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following provides preferred embodiments and, in conjunction with the accompanying drawings, detailed descriptions are as follows. Description of the Drawings
[0017] In the drawings, which are not necessarily drawn to scale, the same reference numerals may describe similar components in different views. The same reference numerals with alphabetical suffixes or different alphabetical suffixes may represent different instances of similar components. The drawings generally illustrate various embodiments by way of example rather than limitation and are used in conjunction with the description and the claims to explain the disclosed embodiments. Where appropriate, the same reference numerals are used throughout the drawings to refer to the same or similar parts. Such embodiments are illustrative and are not intended to be an exhaustive or exclusive embodiment of the device or method. The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the drawings:
[0018] Figure 1 is a schematic diagram of the overall structure of a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0019] Figure 2 is a first schematic diagram of the adjustment structure in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0020] Figure 3 is a second schematic diagram of the adjustment structure in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0021] Figure 4 is a partial schematic diagram of the guide rail in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0022] Figure 5 is a first partial schematic diagram of the support frame in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0023] Figure 6 is a second partial schematic diagram of the support frame in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0024] Figure 7 is a third partial schematic diagram of the support frame in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0025] Figure 8 is a first installation schematic diagram of the baffle in a disassembly and assembly device for a rotor in an embodiment provided by the present utility model;
[0026] Figure 9 It is the second installation schematic diagram of the baffle in the disassembly and assembly device for the rotor provided by the present utility model in an embodiment.
[0027] Among them, the above-mentioned drawings include the following reference numerals:
[0028] 1 - Chassis; 2 - Gantry assembly; 3 - Counterweight; 4 - Recess; 11 - Rotary drive seat; 12 - Rotary main beam; 121 - Second hinge seat; 13 - Guide rail; 131 - First hinge seat; 132 - Third hinge seat; 14 - Support frame; 141 - Bottom plate; 142 - Vertical plate; 143 - Connecting piece; 15 - Telescopic cylinder; 151 - Main body part; 152 - Telescopic part; 21 - First servo motor; 22 - First speed reducer; 23 - Second speed reducer; 31 - Second servo motor; 32 - Third speed reducer; 33 - Fourth speed reducer; 34 - Gear; 35 - Rack; 36 - Pulley; 37 - First handwheel; 38 - Connecting flange; 41 - Third servo motor; 42 - Fifth speed reducer; 43 - Sixth speed reducer; 44 - Second handwheel; 51 - Baffle; 52 - Quick insertion device; 100 - Rotor; 110 - Rotor drive shaft. Detailed implementation manners
[0029] Next, with reference to the drawings, specific embodiments of the present utility model will be described in detail, but it is not a limitation of the present utility model.
[0030] It should be understood that various modifications can be made to the embodiments disclosed herein. Therefore, the above description should not be regarded as a limitation, but only as an example of the embodiments. Those skilled in the art will think of other modifications within the scope and spirit of the present utility model.
[0031] The drawings included in the specification and constituting a part of the specification show embodiments of the present utility model, and together with the general description of the present utility model given above and the detailed description of the embodiments given below, are used to explain the principles of the present utility model.
[0032] By the following description of the preferred forms of the embodiments given as non - restrictive examples with reference to the drawings, these and other characteristics of the present utility model will become apparent.
[0033] It should also be understood that although the present utility model has been described with reference to some specific examples, those skilled in the art can surely implement many other equivalent forms of the present utility model, which have the features as described in the claims and thus are all within the protection scope defined hereby.
[0034] When combined with the drawings, in view of the following detailed description, the above - mentioned and other aspects, features and advantages of the present utility model will become more apparent.
[0035] Specific embodiments of the present utility model will be described hereinafter with reference to the accompanying drawings; however, it should be understood that the disclosed embodiments are merely examples of the present utility model, which can be implemented in various ways. Well-known and / or repetitive functions and structures are not described in detail to avoid obscuring the present utility model with unnecessary or redundant details. Therefore, the specific structural and functional details disclosed herein are not intended to be limiting, but merely serve as a basis and representative basis for the claims to teach those skilled in the art to use the present utility model in a substantially appropriate detailed structure in various ways.
[0036] It should be noted that the terms "first", "second", etc. in the description and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects and do not necessarily need to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present utility model described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0037] This specification may use the phrase "in one embodiment", "in another embodiment", "in yet another embodiment" or "in other embodiments", which may each refer to one or more of the same or different embodiments according to the present utility model.
[0038] An embodiment of the present utility model provides a disassembly and assembly device for a rotor, where the rotor is a rotor in an electric wheel of a mining dump truck or other vehicles. Through the disassembly and assembly device of this embodiment, the rotor on the electric wheel can be disassembled from the electric wheel, or the rotor can be installed on the electric wheel.
[0039] As Figures 1-7 shown, the disassembly and assembly device for the rotor includes a movable chassis 1, the chassis 1 can be set on the ground and move on the ground, a gantry assembly 2 is arranged on the chassis 1, an adjusting mechanism is arranged on the gantry assembly 2, the adjusting mechanism is used to connect with the rotor 100, and the adjusting mechanism can drive the rotor 100 to move or rotate in multiple degrees of freedom, so that the rotor 100 can be disassembled from the electric wheel or installed on the electric wheel through the adjusting mechanism.
[0040] Specifically, the chassis 1 is an omnidirectional chassis. For example, the chassis of an AGV forklift can be adopted. Here, the AGV forklift is an unmanned forklift specifically used for cargo handling and stacking operations. The chassis 1 in this embodiment can achieve various functions such as 360° in-situ rotation, sideward translation, right-angle turning, and diagonal operation. In this embodiment, for example, the movement of the chassis 1 along the X-axis can drive the adjustment mechanism on the gantry assembly 2, so as to realize the linear movement of the rotor 100 along the X-axis. In this embodiment, the X-axis represents Figure 1 the front-back direction (i.e., the second direction) in Figure 1 and the left-right direction (i.e., the third direction) in Figure 1 and the up-down direction (i.e., the first direction) in
[0041] To realize the control of the movement of the chassis 1, preferably, the chassis 1 includes a remote control device, and through the remote control device, the corresponding movement functions of the chassis 1 can be controlled.
[0042] Furthermore, the gantry assembly 2 is arranged on the chassis 1 and extends along the Z-axis direction. The adjustment mechanism is arranged on the gantry assembly 2, and can be fixed on the front side of the gantry assembly 2 through fasteners such as bolts. Through the cooperation of the adjustment mechanism and the gantry assembly 2, the disassembly and assembly of the rotor 100 of, for example, a hundred-ton level can be realized, greatly reducing the labor intensity of the operator.
[0043] Furthermore, the chassis 1 here includes a recess 4, and the gantry assembly 2 is arranged in the space formed by the recess 4, which is convenient for the installation of the adjustment mechanism on the gantry assembly 2 to save installation space, and at the same time convenient for the disassembly and assembly of the rotor 100.
[0044] The adjustment mechanism is slidably arranged on the gantry assembly 2, and the adjustment mechanism can move up and down along the Z-axis direction relative to the gantry assembly 2, so as to drive the rotor 100 to realize the up and down movement along the Z-axis direction.
[0045] Furthermore, the adjustment mechanism includes a slewing drive seat 11, a slewing main beam 12, and a guide rail 13. Here, the slewing drive seat 11 is arranged on the gantry assembly 2, and the slewing main beam 12 and the guide rail 13 both extend along the Y-axis direction. The rotor 100 is connected to the slewing main beam 12; wherein, the slewing drive seat 11 is connected to the gantry assembly 2 through a slewing support member, for example. A rotary shaft extending along the Z-axis direction is arranged on the slewing drive seat 11, and the first end of the slewing main beam 12 is sleeved on the rotary shaft, so that the slewing main beam 12 can rotate relative to the slewing drive seat 11 around the axis of the rotary shaft (that is, the Z-axis direction).
[0046] Further, a first driving device and a first transmission device are connected to each other on the slewing drive base 11. The output end of the first transmission device is connected to the slewing main beam 12. Through the first driving device and the first transmission device, the slewing main beam 12 can be rotated, and further drive the rotor 100 to rotate along the Z-axis direction.
[0047] Wherein, in this embodiment, the first driving device may be a first servo motor 21, and the first transmission device is a first reducer assembly. Here, the first reducer assembly may be a first reducer 22 and a second reducer 23 connected to each other. The input end of the first reducer 22 is connected to the first servo motor 21, and the output end of the second reducer 23 is connected to the slewing main beam 12 through, for example, a flange.
[0048] In this way, the first servo motor 21 drives the first reducer 22, and the first reducer 22 drives the second reducer 23, so as to drive the slewing main beam 12 to rotate around the Z-axis direction, and further drive the rotor 100 to be able to rotate around the Z-axis direction through the guide rail 13.
[0049] Further, a support frame 14 is arranged on the first side of the guide rail 13. The rotor 100 is arranged on the support frame 14. The rotor 100 can move in multiple directions and / or rotate around multiple directions. A counterweight 3 is arranged on the second side of the guide rail 13. Here, the counterweight 3 is used to balance the weight of the rotor 100 to avoid the imbalance of the gantry assembly 2.
[0050] Further, a first hinge seat 131 is arranged in the middle of the guide rail 13. The first end of the slewing main beam 12 is rotatably connected to the guide rail 13 through the first hinge seat 131. The guide rail 13 is rotatably connected to the slewing main beam 12 to rotate around the X-axis direction. In this way, the support frame 14 arranged on the first side of the guide rail 13 and the rotor 100 connected to the support frame 14 can rotate around the X-axis direction.
[0051] Further, a telescopic cylinder 15 is arranged at the second end of the slewing main beam 12. Here, the telescopic cylinder 15 includes a main body part 151 and a telescopic part 152. The telescopic part 152 at least includes a telescopic rod. Here, the telescopic part 152 can extend or retract the telescopic rod along the Z-axis direction.
[0052] Specifically, a second hinge seat 121 is further arranged at the second end of the slewing main beam 12. One end of the main body part 151 of the telescopic cylinder 15 is rotatably connected to the second end of the slewing main beam 12 through the second hinge seat 121. The telescopic part 152 of the telescopic cylinder 15 is arranged opposite to the second side of the guide rail 13.
[0053] Further, a third hinge seat 132 is also provided on the second side of the guide rail 13, and the other end of the main body portion 151 of the telescopic cylinder 15 is rotatably connected to the second side of the guide rail 13 through the third hinge seat 132.
[0054] In this embodiment, the rotation of the rotor 100 is realized based on the lever principle through the cooperation between the telescopic cylinder 15 and the first hinge seat 131. Specifically, when the telescopic portion 152 of the telescopic cylinder 15 extends or retracts the telescopic rod along the Z-axis direction, a force is applied to or removed from the second end of the guide rail 12. According to the lever principle, a fulcrum is formed at the position of the first hinge seat 131, and the rotation of the guide rail 13 around the fulcrum enables the rotor 100 to rotate upward or downward around the X-axis direction.
[0055] Further, the support frame 14 includes a bottom plate 141, and a vertical plate 142 is provided on each side of the bottom plate 141. The bottom plate 141 and the vertical plates 142 are both arranged along the extension direction of the guide rail 13 (i.e., the Y-axis direction). Among them, the bottom plate 141 is located below the guide rail 13, and the two vertical plates 142 are respectively located on both sides of the guide rail 13. A connecting member 143 is provided below the bottom plate 141, and a rotor drive shaft 110 is provided on the connecting member 143. The rotor drive shaft 110 can rotate on the connecting member 143, and the end of the rotor drive shaft 110 is used to connect to the rotor 100.
[0056] Further, the rotor 100 is connected to the rotor drive shaft 110 through a connecting flange 38, and the rotor drive shaft 110 enables the rotor 100 to rotate around the Y-axis.
[0057] Further, a second driving device, a second transmission device, and a pulley 36 are provided on the support frame 14. Through the second driving device and the second transmission device, the linear motion of the rotor 100 along the Y-axis direction can be realized. Among them, in this embodiment, the second driving device is a second servo motor 31, the second transmission device includes a second reducer assembly and a gear-rack assembly. The output end of the second reducer assembly here is connected to the support frame, and the pulley 36 is arranged on the vertical plate 143 and lapped on the upper surface of the guide rail 13.
[0058] Specifically, the second reducer assembly includes a third reducer 32 and a fourth reducer 33 that are connected to each other. The second servo motor 31 is connected to the input end of the third reducer 32, and the output end of the fourth reducer 33 is connected to the gear-rack assembly.
[0059] Furthermore, the gear-rack assembly includes a gear 34 and a rack 35. Among them, the gear 34 is connected to the output end of the fourth speed reducer 33, and the rack 35 is arranged on the guide rail 13 and meshes with the gear 34 to drive the movement of the support frame 14 in the Y-axis direction through the rotation of the gear 34. The pulley 36 here is used to assist the movement of the support frame 14. Specifically, the rotation of the gear 34 on the rack 35 can drive the support frame 14 to move relative to the guide rail 13 in the Y-axis direction. At the same time, the pulley 36 drives the support frame 14 to move on the guide rail 13 to reduce friction, and finally drives the rotor 100 to move in the Y-axis direction.
[0060] In addition, the drive device further includes a first handwheel 37, and the first handwheel 37 is connected to the second speed reducer assembly, especially to the input end of the third speed reducer 32. In this way, by operating the first handwheel 37, the operation of the second speed reducer assembly can also be driven.
[0061] In this embodiment, the rotation of the second servo motor 31 is used to drive the third speed reducer 32, the third speed reducer 32 drives the fourth speed reducer 33, the fourth speed reducer 33 drives the gear 34 to rotate on the rack 35, and the pulley 36 drives the support frame 14 to reciprocate along the extension direction of the guide rail 13. Finally, the linear reciprocating motion of the rotor 100 in the Y-axis direction is realized through the movement of the support frame 14 on the heavy-duty guide rail 13. In addition, in this embodiment, while realizing the electric adjustment of the linear motion, the operator can also drive the rotor 100 to realize the linear motion in the Y-axis direction by shaking the first handwheel 37.
[0062] In this embodiment, a third drive device and a third transmission device are further arranged on the support frame 14. Through the third drive device and the third transmission device, the rotation of the rotor 100 around the Y-axis direction can be realized. Specifically, the third drive device is a third servo motor 41, and the third transmission device is a third speed reducer assembly. The third speed reducer assembly here includes a fifth speed reducer 42 and a sixth speed reducer 43 that are connected to each other. Specifically, the third servo motor 41 is connected to the input end of the fifth speed reducer 42, and the output end of the sixth speed reducer 43 is connected to the rotor drive shaft 110.
[0063] In addition, the third drive device further includes a second handwheel 44, and the second handwheel 44 is connected to the third transmission device, especially to the fifth speed reducer 42. In this way, by operating the second handwheel 44, the operation of the third speed reducer assembly can also be driven.
[0064] In this embodiment, the fifth reducer 42 is driven by the third servo motor 41, the fifth reducer 42 drives the sixth reducer 43, the sixth reducer 43 drives the rotor drive shaft 110 to rotate, and the rotor drive shaft 100 drives the rotor 100 to rotate around the Y-axis direction through the connecting flange 38.
[0065] In addition, while the electric adjustment is achieved through the third driving device and the third transmission device, the operator can also drive the rotor 100 to rotate around the Y-axis direction by shaking the second hand wheel 44.
[0066] In this embodiment, whether controlling the rotor 100 to move linearly along the Y-axis direction or to rotate around the Y-axis direction, a reducer assembly formed by two reducers can achieve two-stage reduction in speed to increase the reduction ratio, thereby achieving precise control of the movement or rotation of the rotor 100.
[0067] Furthermore, the third reducer 32 and the fourth reducer 33 or the fifth reducer 42 and the sixth reducer 43 are arranged in an L shape, which can minimize the space occupied by the reducer assembly.
[0068] In addition, the third reducer 32 and / or the fifth reducer 42 are both connected to corresponding hand wheels, and the hand wheels can realize electric adjustment and corresponding control manually at the same time.
[0069] In this embodiment, the device for disassembling and assembling the rotor also includes a centering component, where the centering component can be a laser-assisted centering device, which can be installed at the end of the rotor 100 by, for example, a quick-insert device, to assist manual centering operations during the installation of the rotor 100.
[0070] In addition, the support frame 14 in this embodiment is used to disassemble and assemble the rotor 100. It is coaxially installed with the rotor 100 but can rotate relatively. In order to ensure that the posture of the support frame 14 is stable during the installation of the rotor 100, as shown in FIG. Figure 8 and Figure 9 As shown, a baffle 51 is installed at the end of the support frame 14. Preferably, the baffle 51 is connected to the support frame 14 through a quick-insertion device 52 to facilitate disassembly.
[0071] In the embodiment of the present utility model, aiming at the problems of cumbersome operation process and low mechanization degree during the disassembly and assembly of the electric wheel rotor of a dump truck, a chassis with omnidirectional movement is combined with an adjustment mechanism capable of realizing multi-degree-of-freedom adjustment. At the same time, a laser-assisted centering method can also be used to enable an operator to perform real-time control of the disassembly and assembly device at any position on site, meeting the requirement of electric adjustment of the 6-degree-of-freedom arbitrary-direction attitude of the rotor in space, and solving the problems of a large number of participants, non-standard tools used, difficult adjustment of the rotor attitude, high operation safety risks, and low disassembly and assembly efficiency during manual disassembly and assembly. The disassembly and assembly operation of the rotor can be completed with very little manual labor.
[0072] The embodiment of the present utility model can realize the intelligent disassembly of the rotor on the electric wheel of a dump truck, reduce the labor cost, achieve accurate alignment during rotor installation, reduce potential safety hazards in maintenance operations, optimize the maintenance operation process, and improve the disassembly and assembly efficiency.
[0073] In the above embodiments of the present utility model, the descriptions of each embodiment have their own focuses. For parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0074] For the sake of convenience in description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" etc. can be used here to describe the spatial position relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device described in the figure. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will be positioned as "below other devices or structures" or "under other devices or structures" afterwards. Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned or rotated in other different ways by 90 degrees or in other orientations, and corresponding explanations are made for the spatial relative descriptions used here.
[0075] In addition to the above, it should also be noted that the "one embodiment", "another embodiment", "embodiment" etc. mentioned in this specification refer to the specific features, structures or characteristics described in connection with that embodiment being included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in connection with any one embodiment, it is intended that the implementation of such feature, structure or characteristic in combination with other embodiments also falls within the scope of the present utility model.
[0076] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
[0077] The foregoing are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A disassembly and assembly device for a rotor, characterized in that It includes a movable chassis, on which a gantry assembly is provided. An adjustment mechanism connected to the rotor is provided on the gantry assembly. The adjustment mechanism can move along the first direction in which the gantry assembly extends and / or rotate around the first direction. The adjustment mechanism can drive the rotor to move along the second direction and / or the third direction and drive the rotor to rotate around the second direction and / or the third direction.
2. The disassembly and assembly device for a rotor according to claim 1, characterized in that, The adjustment mechanism includes a slewing drive base and a slewing main beam. The slewing drive base is provided on the gantry assembly. The slewing main beam extends along the third direction. The rotor is connected to the slewing main beam. A slewing shaft extending along the first direction is provided on the slewing drive base. The first end of the slewing main beam is sleeved on the slewing shaft to rotate around the first direction.
3. The disassembly and assembly device for a rotor according to claim 2, characterized in that, A first drive device and a first transmission device connected to each other are provided on the slewing drive base. The output end of the first transmission device is connected to the slewing main beam.
4. The disassembly and assembly device for a rotor according to claim 2, characterized in that, The adjustment mechanism further includes a guide rail extending along the third direction. The guide rail is rotatably connected to the slewing main beam to rotate around the second direction. A support frame is provided on the guide rail. The support frame is slidably connected to the guide rail to move along the third direction relative to the guide rail. The rotor is provided on the support frame.
5. The disassembly and assembly device for a rotor according to claim 4, characterized in that, A first hinge seat is provided in the middle of the guide rail. The first end of the slewing main beam is connected to the guide rail through the first hinge seat. A telescopic cylinder and a second hinge seat are provided at the second end of the slewing main beam. The telescopic cylinder includes a main body part and a telescopic part. One end of the main body part is rotatably connected between the second end of the slewing main beam and the second hinge seat. The support frame is provided on the first side of the guide rail. A third hinge seat is provided on the second side of the guide rail. The other end of the main body part of the telescopic cylinder is rotatably connected to the guide rail through the third hinge seat.
6. The disassembly and assembly device for a rotor according to claim 4, wherein, The support frame includes a bottom plate located below the guide rail. A vertical plate is provided on each of the two sides of the bottom plate. The bottom plate and the vertical plates are both arranged along the extension direction of the guide rail. The two vertical plates are respectively located on both sides of the guide rail. A connecting piece is provided below the bottom plate. A rotor drive shaft is provided on the connecting piece. The end of the rotor drive shaft is connected to the rotor.
7. The disassembly and assembly device for a rotor according to claim 6, characterized in that, A second drive device and a second transmission device connected to each other are provided on the support frame. The output end of the second transmission device is connected to the guide rail.
8. The disassembly and assembly device for a rotor according to claim 7, characterized in that, The second transmission device includes a second speed reducer assembly, a gear rack assembly and a pulley. The output end of the second speed reducer assembly is connected to the gear rack assembly. The pulley is provided on the vertical plate and lapped on the upper surface of the guide rail.
9. The disassembly and assembly device for a rotor according to claim 8, characterized in that, The gear rack assembly includes a gear and a rack. The gear is connected to the output end of the second speed reducer assembly. The rack is provided on the guide rail and meshes with the gear to drive the support frame to move along the third direction.
10. The disassembly and assembly device for a rotor according to claim 9, characterized in that, A third drive device and a third transmission device connected to each other are further provided on the support frame. The output end of the third transmission device is connected to the rotor drive shaft.