Lathe for chain wheel production

By introducing adjustment components and grinding devices into the lathe, the deviation problem caused by inadequate clamping size in sprocket production is solved, and the effect of precise processing and wear reduction is achieved.

CN223146822UActive Publication Date: 2025-07-25ZHANGJIAKOU LIANJIAN COAL MINE MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422373570.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-25
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

In the existing sprocket production lathe, the clamping position of the three-jaw chuck cannot be processed when clamping the sprocket, resulting in deviations in the size of the sprocket and is prone to wear during clamping.

Method used

A lathe including adjustment components is designed, and the clamping block is adjusted by an electric motor drive gear and rack to adapt to the clamping of sprockets of different sizes, and is equipped with a grinding wheel and a grinding rod for processing to reduce wear.

Benefits of technology

The clamping is adjusted according to the sprocket size, preventing sprocket size deviation, and reducing friction through cushioning pads to ensure machining accuracy.

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Abstract

The utility model relates to the technical field of chain wheel machining and production, and provides a lathe for chain wheel production, which comprises a lathe body, a machining bin arranged in the lathe body, a polishing wheel fixed at the top of the machining bin, a grinding rod fixed on the inner wall of the machining bin, an adjusting assembly fixed on the side surface of the inner wall of the machining bin, and a collecting assembly fixed at the bottom of the machining bin. The adjusting assembly comprises a positioning column, an adjusting column is clamped to the side face of the positioning column, a sliding groove is formed in the adjusting column, a connecting block is fixed into the sliding groove, a tooth groove is formed in the connecting block, a positioning groove is formed in the sliding groove, an electric motor is fixed into the positioning groove, a gear is fixed to the output end of the electric motor, and racks are connected to the two sides of the gear in a meshed mode. By means of the technical scheme, the problems that in the prior art, when a three-jaw chuck clamps a chain wheel, the clamping position cannot be machined, the clamping position of the chuck and the chain wheel is prone to abrasion in the clamping process, and consequently the size of the produced chain wheel deviates are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sprocket processing and production, and specifically, to a lathe for sprocket production. Background Technique

[0002] The sprocket is an important component in the mechanical transmission system and is widely used in fields such as agricultural machinery, industrial production lines, and automobile manufacturing. With the continuous improvement of industrial automation and mechanization levels, the demand for sprockets continues to grow, and at the same time, the requirements for their accuracy, strength, and durability are also getting higher and higher.

[0003] Chinese Patent CN213916229U provides a lathe for single sprocket production, including a base. A mounting mechanism is fixedly connected to the upper end of the base. A lifting mechanism is jointly provided on one side of the mounting mechanism and the upper end of the base. A processing mechanism is provided at the upper end of the lifting mechanism. A clamping mechanism is fixedly connected to the mounting mechanism on the side away from the lifting mechanism. The beneficial effects of the utility model are as follows: Through the groove plate, it is convenient to drive two clamping plates to stably and quickly clamp single sprockets of different specifications under the action of two electric telescopic rods and the second sliding groove. Through the second stepping motor, it is convenient to drive the single sprocket to rotate slowly, facilitating the processing of single sprockets at different positions. Through the telescopic cylinder and the telescopic rod, it is convenient to drive the processing rod to move to different heights under the action of the installation groove and the first L-shaped plate, facilitating the punching of different positions of the single sprocket. Through the first stepping motor, it is convenient to drive the processing rod to perform feed punching, with high flexibility and improved processing efficiency.

[0004] In the above-mentioned lathe for sprocket production, when the three-jaw chuck clamps the sprocket, the clamping part of the sprocket cannot be processed, and the clamping part between the chuck and the sprocket is prone to wear during the clamping process, resulting in size deviations of the produced sprockets. Content of the Utility Model

[0005] The utility model proposes a lathe for sprocket production, which solves the problem that in the lathe for sprocket production in the related technology, when the three-jaw chuck clamps the sprocket, the clamping part of the sprocket cannot be processed, and the clamping part between the chuck and the sprocket is prone to wear during the clamping process, resulting in size deviations of the produced sprockets.

[0006] The technical solution of the utility model is as follows: A lathe for sprocket production, including a lathe body. A processing chamber is opened inside the lathe body. A grinding wheel is slidably connected to the top of the processing chamber. A grinding rod is rotatably connected to the inner wall of the processing chamber. An adjusting component is fixed to the side surface of the inner wall of the processing chamber. A collecting component is fixed to the bottom of the processing chamber;

[0007] The adjusting assembly includes a positioning post, on the side of which an adjusting post is clamped. A sliding groove is formed inside the adjusting post, and a connecting block is fixed inside the sliding groove. A toothed groove is formed in the connecting block. A positioning groove is formed inside the sliding groove, and an electric motor is fixed in the positioning groove. A gear is fixed to the output end of the electric motor. Both sides of the gear are meshed with a rack. One end of the rack is fixed with a clamping block, and the outside of the clamping block is clamped with a processing sprocket.

[0008] Preferably, an installation groove is formed on the side of the positioning post. An installation block is fixed to the side of the adjusting post close to the positioning post, and the installation block is clamped in the installation groove. An installation nut is fixed to the outside of the positioning post.

[0009] Preferably, a buffer soft pad is fixed to the side of the clamping block.

[0010] Preferably, a stop block is fixed to the end of the rack away from the clamping block.

[0011] Preferably, the sliding groove is in a cross shape, the connecting block is fixed in the middle of the sliding groove, and two groups of toothed grooves are formed inside the connecting block. Both groups of toothed grooves communicate with the sliding groove.

[0012] Preferably, the collecting assembly includes a motor, and a fan is fixed to the output end of the motor. An air supply groove is formed inside the lathe body. An air outlet is formed on the side of the air supply groove away from the fan. A conveying groove is formed on the side of the processing chamber away from the air outlet. A collecting box is fixed to the bottom of the conveying groove, and a push-pull handle is fixed to the side of the collecting box.

[0013] Preferably, the number of the air outlets is nine groups, and isolation nets are installed in all nine groups of air outlets.

[0014] Preferably, an anti-static coating is provided on the surface of the isolation net, and the isolation net is a detachable device.

[0015] The working principle and beneficial effects of the present utility model are as follows:

[0016] 1. In the present utility model, by providing an adjustment assembly, an electric motor in a positioning groove drives a gear to rotate in a tooth groove formed in a connection block, such that a rack engaged with the gear drives a clamping block to move in a sliding groove, enabling the clamping block to be adjusted according to the inner diameter of a processed sprocket, thereby enabling the processing and production of sprockets of different sizes. This solves the problems in a lathe for sprocket production where the clamping part of the sprocket cannot be processed when the sprocket is clamped by a three-jaw chuck, and wear easily occurs between the chuck and the clamping part of the sprocket during the clamping process, resulting in deviation in the size of the produced sprockets. The effect is achieved that by providing the adjustment assembly, not only can the sprocket be adjusted according to sprockets of different sizes during clamping, but also the sprocket can be fully processed during the clamping process to prevent deviation in the size of the sprocket. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0018] Figure 1 is a schematic diagram of the external structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the disassembled structure of the adjustment assembly of the present utility model;

[0020] Figure 3 is Figure 2 an enlarged schematic diagram of the structure at A in

[0021] Figure 4 is a schematic diagram of the collection assembly structure of the present utility model;

[0022] Figure 5 is Figure 4 an enlarged schematic diagram of the structure at B in

[0023] In the figures: 1, lathe body; 2, adjustment assembly; 21, positioning column; 22, installation groove; 23, installation block; 24, installation nut; 25, adjustment column; 26, sliding groove; 27, positioning groove; 28, electric motor; 29, connection block; 210, gear; 211, rack; 212, clamping block; 213, buffer soft pad; 214, processed sprocket; 215, tooth groove; 3, collection assembly; 31, electric motor; 32, fan; 33, air supply groove; 34, air outlet; 35, isolation net; 36, conveying groove; 37, collection box; 38, push-pull handle; 4, grinding wheel; 5, grinding rod; 6, processing chamber. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0025] Embodiment 1

[0026] As Figures 1 to 3 shown, this embodiment proposes a lathe for sprocket production, including a lathe body 1. A processing chamber 6 is provided inside the lathe body 1. A grinding wheel 4 is slidably connected to the top of the processing chamber 6. A grinding rod 5 is rotatably connected to the inner wall of the processing chamber 6. An adjusting component 2 is fixed to the side of the inner wall of the processing chamber 6. A collecting component 3 is fixed to the bottom of the processing chamber 6;

[0027] The adjusting component 2 includes a positioning column 21. An adjusting column 25 is clamped on the side of the positioning column 21. A sliding groove 26 is provided inside the adjusting column 25. A connecting block 29 is fixed inside the sliding groove 26. A tooth groove 215 is provided in the connecting block 29. A positioning groove 27 is provided inside the sliding groove 26. An electric motor 28 is fixed in the positioning groove 27. A gear 210 is fixed to the output end of the electric motor 28. Rack bars 211 are meshed and connected to both sides of the gear 210. A clamping block 212 is fixed to one end of each rack bar 211. A processed sprocket 214 is clamped on the outside of the clamping block 212;

[0028] An installation groove 22 is provided on the side of the positioning column 21. An installation block 23 is fixed to the side of the adjusting column 25 close to the positioning column 21. The installation block 23 is clamped in the installation groove 22. An installation nut 24 is fixed to the outside of the positioning column 21. Through the settings of the installation nut 24 and the installation groove 22, when the structure at the top of the side of 25 is highly worn, the entire 25 can be replaced, so that the sprocket is fixed more firmly during processing;

[0029] A buffer soft pad 213 is fixed to the side of the clamping block 212. The buffer pad 213 can reduce the friction between the inner diameter of the processed sprocket 214 and the clamping block 212 when the clamping block 212 fixes the processed sprocket 214, so that the values of the processed sprocket are more accurate;

[0030] A stop block is fixed to the end of the rack bar 211 away from the clamping block 212. The stop block can prevent the rack bar 211 from disengaging from the gear 210 when moving excessively, resulting in a malfunction of the clamping block 212;

[0031] The shape of the sliding groove 26 is cross-shaped. The connection block 29 is fixed in the middle of the sliding groove 26. Two sets of tooth grooves 215 are provided inside the connection block 29. Both sets of tooth grooves 215 communicate with the sliding groove 26. The connection block 29 in the middle of the cross-shaped sliding groove 26 enables the opposite clamping blocks 212 in the sliding groove 26 to move towards each other or in opposite directions simultaneously, thereby adjusting the size.

[0032] In this embodiment, when the size of the sprocket is large, the processed sprocket 214 is clamped in the clamping block 212. The output end of the electric motor 28 drives the gear 210 to rotate clockwise in the tooth groove 215, causing the clamping block 212 on the side of the rack 211 meshed with the side of the gear 210 to move outward in the sliding groove 26, so that the buffer soft pad 213 on the side of the clamping block 212 clamps the inner diameter of the processed sprocket 214, fixing the processed sprocket 214. The fixed processed sprocket 214 is processed by the grinding rod 5 and the grinding wheel 4, and the generated debris is cleaned by the collection component 3 at the bottom of the processing chamber 6. The buffer soft pad 213 can reduce the frictional force generated when the clamping block 212 contacts the processed sprocket 214, preventing the inner diameter of the processed sprocket 214 from being worn due to the long-term close contact between the clamping block 212 and the processed sprocket 214, and avoiding unqualified quality of the produced processed sprocket 214. When the clamping block 212 on the side of the adjusting column 25 is damaged after long-term use, by unscrewing the mounting nut 24, the adjusting column 25 is detached from the mounting groove 22 in the positioning column 21 through the mounting block 23, and the adjusting column 25 is replaced. The mounting groove 22 and the mounting block 23 are clamped and fixed by the mounting nut 24, which is more convenient during disassembly and replacement.

[0033] Embodiment 2

[0034] As Figures 4 to 5 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that the collection component 3 includes a motor 31. The output end of the motor 31 is fixed with a fan 32. An air supply groove 33 is provided inside the lathe body 1. An air outlet 34 is provided on the side of the air supply groove 33 away from the fan 32. A conveying groove 36 is provided on the side of the processing chamber 6 away from the air outlet 34. A collection box 37 is fixed at the bottom of the conveying groove 36. A push-pull handle 38 is fixed on the side of the collection box 37;

[0035] The number of the air outlets 34 is nine groups. Isolation nets 35 are installed in all nine groups of air outlets 34. The isolation nets 35 can prevent debris from falling into the air supply groove 33 through the air outlets 34, preventing the accumulation of debris in the air supply groove 33 and causing blockage;

[0036] The surface of the isolation net 35 is provided with an anti-static coating. The isolation net 35 is a detachable device. The anti-static coating can prevent debris from adhering to the surface of the isolation net 35 and prevent blockage caused by debris. The detachable isolation net 35 can cause the anti-static coating on the surface of the isolation net 35 to fade after long-term use, resulting in debris adhering to the surface.

[0037] In this embodiment, when the sprocket is processed by the grinding wheel 4 and the grinding rod 5, debris will be generated. A large amount of debris accumulating at the bottom of the processing bin 6 is not only very wasteful but also easily affects the sprocket processing. The fan 32 is driven by the output end of the motor 31 to blow air into the air supply groove 33, so that the air will blow the debris into the conveying groove 36 at the other end of the processing bin 6 from the air outlet 34 on the side of the air supply groove 33. Through the conveying groove 36, the debris falls into the collection box 37 for collection. The collected debris can be used to produce sprockets again. The isolation net 35 fixed in the air outlet 34 can prevent debris from entering the air supply groove 33. The anti-static coating on the surface of the isolation net 35 can avoid the problem that debris adheres to the isolation net 35 and blocks the air outlet 34.

[0038] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A lathe for sprocket production, characterized in that, It includes a lathe body (1). A processing chamber (6) is provided inside the lathe body (1). A grinding wheel (4) is slidably connected to the top of the processing chamber (6). A grinding rod (5) is rotatably connected to the inner wall of the processing chamber (6). An adjusting assembly (2) is fixed to the side of the inner wall of the processing chamber (6). A collecting assembly (3) is fixed to the bottom of the processing chamber (6). The adjusting assembly (2) includes a positioning post (21). An adjusting post (25) is clamped on the side of the positioning post (21). A sliding groove (26) is provided inside the adjusting post (25). A connecting block (29) is fixed inside the sliding groove (26). A tooth groove (215) is provided in the connecting block (29). A positioning groove (27) is provided inside the sliding groove (26). An electric motor (28) is fixed in the positioning groove (27). A gear (210) is fixed to the output end of the electric motor (28). A rack (211) is meshed and connected to both sides of the gear (210). A clamping block (212) is fixed to one end of the rack (211). A processing sprocket (214) is clamped on the outside of the clamping block (212).

2. The lathe for sprocket production according to claim 1, characterized in that, An installation groove (22) is provided on the side of the positioning post (21). A mounting block (23) is fixed to the side of the adjusting post (25) close to the positioning post (21). The mounting block (23) is clamped in the installation groove (22). A mounting nut (24) is fixed to the outside of the positioning post (21).

3. A lathe for sprocket production according to claim 1, characterized in that, A buffer soft pad (213) is fixed to the side of the clamping block (212).

4. A lathe for sprocket production according to claim 1, characterized in that, A stop block is fixed to the end of the rack (211) away from the clamping block (212).

5. A lathe for sprocket production according to claim 1, characterized in that, The sliding groove (26) is in a cross shape. The connecting block (29) is fixed in the middle of the sliding groove (26). Two groups of tooth grooves (215) are provided inside the connecting block (29). Both groups of tooth grooves (215) communicate with the sliding groove (26).

6. The lathe for sprocket production according to claim 1, characterized in that, The collecting assembly (3) includes an electric motor (31). A fan (32) is fixed to the output end of the electric motor (31). An air supply groove (33) is provided inside the lathe body (1). An air outlet (34) is provided on the side of the air supply groove (33) away from the fan (32). A conveying groove (36) is provided on the side of the processing chamber (6) away from the air outlet (34). A collecting box (37) is fixed to the bottom of the conveying groove (36). A push-pull handle (38) is fixed to the side of the collecting box (37).

7. A lathe for sprocket production according to claim 6, characterized in that, The number of the air outlets (34) is nine groups. A separation net (35) is installed in each of the nine groups of air outlets (34).

8. A lathe for sprocket production according to claim 7, characterized in that, An anti-static coating is provided on the surface of the separation net (35). The separation net (35) is a detachable device.

Citation Information

Patent Citations

  • Lathe for single chain wheel production

    CN213916229U