Polishing machine lower suction cup origin finding mechanism
By introducing a positioning disc and a lifting positioning mechanism into the polishing machine, combined with the inductor and central control system, the problem that the load table cannot accurately stop back to the origin during the polishing machine is solved, and the automatic loading and unloading of glass is realized, which improves the production efficiency and the degree of automation of the equipment.
Patent Information
- Application Number
- CN202421360214.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the glass unloading process of existing polishing machines, the bearing table cannot be accurately stopped and returned to the origin position, and manual adjustment is required, resulting in cumbersome loading and unloading and unable to achieve automated production.
The positioning disc and the lifting positioning mechanism are arranged in the polishing machine. The lower suction cup and the positioning disk rotate simultaneously through the driving mechanism, and the positioning information is detected by the sensor components. The central control system is used to control the positioning disc and the lower suction cup back to the origin position, and the automatic adsorption and loosening of the glass is achieved by combining the vacuum equipment.
It realizes the rapid and accurate origin of the suction cup under the polishing machine, reduces manual intervention, improves production efficiency and automation, and reduces production costs.
Smart Images

Figure CN223146877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing machines, in particular to an origin finding mechanism for the lower suction cup of a polishing machine. Background Art
[0002] With the continuous development and progress of social science and technology, glass has become the most common item in daily life. From the glass windows on buildings to the windshield glass on cars, and down to the screens on mobile phones, etc., glass needs to be polished before leaving the factory. By polishing the matte surface and edge parts of the glass, it can meet the usage requirements before leaving the factory.
[0003] At present, most of the existing polishing machines on the market are manually loaded and unloaded. Workers place the glass on the carrier table, then adsorb and fix the glass, and then process it with the grinding disc above. After the glass is processed, workers lift and unload the glass from the carrier table. However, since glass is a fragile object, lifting or handling it manually easily causes the glass to break, which is not conducive to the unloading of the glass.
[0004] Therefore, a manipulator was invented to assist in unloading. The suction cup manipulator adsorbs on the upper surface of the glass, enabling the glass to be evenly stressed when being lifted and lowered, reducing the manual labor intensity, ensuring the safety during the glass transfer process, and improving the production efficiency. However, when the manipulator picks up and places the glass, the carrier table needs to be at the origin position to facilitate the manipulator to quickly and accurately pick up and place the glass. However, after the carrier table stops rotating, it cannot accurately return to the origin position and needs to be adjusted manually, and then the manipulator is used to pick up and place the glass, making the loading and unloading process cumbersome and time-consuming, and unable to achieve automated production processing.
[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Content of the Utility Model
[0006] In view of this, in view of the deficiencies of the existing technology, the main purpose of the present utility model is to provide an origin finding mechanism for the lower suction cup of a polishing machine.
[0007] To achieve the above purpose, the present utility model adopts the following technical solutions:
[0008] An origin finding mechanism for the lower suction cup of a polishing machine, comprising a machine table and an upper grinding disc arranged above the machine table. A lower suction cup, a driving mechanism, a positioning disc, and a lifting and positioning mechanism are arranged on the machine table. The positioning disc is located directly below the lower suction cup. The driving mechanism is arranged between the lower suction cup and the positioning disc, and the driving mechanism synchronously controls the lower suction cup and the positioning disc to rotate. The lifting and positioning mechanism is arranged on one side of the lower end of the positioning disc and moves upward to lift the positioning disc to complete origin finding.
[0009] As a preference, the driving mechanism includes a driving motor and a speed reducer. The driving motor extends rotating shafts towards both the upper and lower ends. The rotating shaft at the upper end of the driving motor is connected to the lower suction cup and controls its rotation. The rotating shaft at the lower end of the driving motor extends into the speed reducer, and the speed reducer has a rotating shaft that extends downward and is connected to control the rotation of the positioning disk.
[0010] As a preference, a bearing support assembly is further provided at the lower end of the positioning disk. The bearing support assembly consists of a support frame and a bearing. The lower end of the support frame is fixedly installed on the lower inner end face of the machine table, and the bearing is vertically installed at the upper end of the support frame, with the outer wall of the bearing abutted against the lower end face of the positioning disk in an active manner.
[0011] As a preference, the number of the bearing support assemblies is set to be plural, and the plural bearing support assemblies are distributed in a circumferential array.
[0012] As a preference, the lifting and positioning mechanism includes a positioning bracket and a lifting cylinder. The lower end of the positioning bracket is fixedly installed on the lower inner end face of the machine table, the lifting cylinder is fixed at the upper end of the positioning bracket, the lifting cylinder is arranged in a vertical state and extends an upward piston rod, and the top end of the piston rod extends into the positioning disk.
[0013] As a preference, a positioning hole is provided on the positioning disk. The position of the positioning hole is set to be the same as the position of the piston rod for accurate positioning, and the size of the positioning hole is adapted to the size of the piston rod, so that the piston rod can accurately extend into the positioning hole to quickly complete the origin finding by positioning.
[0014] As a preference, a sensor assembly is further provided at the outer side end of the positioning disk. The sensor assembly includes a counting sensor, a speed measuring sensor, a position sensor and a fixing bracket. The counting sensor, the speed measuring sensor and the position sensor are all installed at the upper end of the fixing bracket. The lower end of the fixing bracket is fixedly installed on the lower inner end face of the machine table and is located at the outer side end of the positioning disk. The sensor assembly is used to detect the number of rotation circles, the rotation speed and the stopped position information of the positioning disk, and upload the data signal, so that the positioning disk can accurately rotate back to the origin position.
[0015] As a preference, a horizontally arranged transverse air duct and several longitudinally arranged longitudinal air ducts are provided at the middle end of the lower suction cup. The several longitudinal air ducts are arranged on both sides of the transverse air duct. One end of the longitudinal air duct is communicated with the transverse air duct, and the other end extends out of the outer side face of the lower suction cup. Several suction holes distributed in an array are provided on the upper end face of the lower suction cup, and the suction holes extend downward from the upper end face of the lower suction cup to the longitudinal air duct and the transverse air duct.
[0016] As a preference, an air inlet pipe is further included. The air inlet pipe passes through the driving mechanism from bottom to top and extends into the lower suction cup. One end of the air inlet pipe communicates with the transverse air passage, and the other end is connected with a vacuum device connected thereto, so as to control the state of the lower suction cup adsorbing the glass through the vacuum device.
[0017] As a preference, a central control system is further included. The central control system is electrically connected to the sensor assembly, the driving mechanism, the lifting and positioning mechanism, and the vacuum device. It analyzes data by receiving the detection and induction signals uploaded by the sensor assembly, and issues control instructions to the driving mechanism and the lifting and positioning mechanism, so that the positioning plate and the lower suction cup can return to the origin position. Then, the lifting and positioning mechanism is used to limit and fix the positioning plate, and then a control instruction is issued to the vacuum device to release / activate the vacuum adsorption state of the lower suction cup, so that the glass can be firmly adsorbed / loosened from the end face of the lower suction cup.
[0018] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions:
[0019] The structure of the present utility model is simple and convenient to use. By arranging a positioning plate below the lower suction cup, the positioning plate can rotate together with the lower suction cup, and a positioning mechanism is further arranged at the lower end of the positioning plate, so that the positioning mechanism can accurately position the positioning plate, so that the upper lower suction cup can quickly find the origin position, facilitating the adsorption manipulator to quickly and accurately pick and place the glass, improving the origin finding effect of the equipment, ensuring that the picking and placing positions of the glass are the same, reducing the workload of workers, realizing automatic production, improving production efficiency, and reducing the production cost of the enterprise.
[0020] The lower suction cup is also improved. By arranging a transverse air passage and multiple groups of longitudinal air passages in the lower suction cup, and arranging suction holes extending downward to the air passages on the lower suction cup, the air between the suction holes and the glass can be evacuated or injected with air to break the vacuum along the air passages, so that the lower suction cup can quickly and stably adsorb the glass, or the gas can be blown upward, so that the glass can be smoothly taken away by the adsorption manipulator. An air inlet pipe is provided between the vacuum device and the lower suction cup, and the air inlet pipe passes through the driving mechanism and is connected to the lower suction cup, thus forming a complete vacuum suction state. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1It is a schematic diagram of the overall structure of the present utility model.
[0023] Figure 2 It is a schematic diagram of the front structure of the present utility model.
[0024] Figure 3 It is a schematic diagram of the positioning disk structure of the present utility model.
[0025] Figure 4 It is a schematic diagram of the positioning disk structure from another perspective of the present utility model.
[0026] Figure 5 It is a schematic diagram of the lower suction cup structure of the present utility model.
[0027] Figure 6 It is a schematic diagram of the side view structure of the lower suction cup of the present utility model.
[0028] Figure 7 It is of the present utility model Figure 6 The schematic diagram of the sectional structure of A-A in it.
[0029] Among them, each reference numeral in the figure:
[0030] 100, machine table; 200, upper grinding disc; 300, lower suction cup; 310, transverse air duct; 320, longitudinal air duct; 330, suction hole; 340, air inlet pipe; 400, driving mechanism; 410, driving motor, 420, speed reducer; 500, positioning disc; 510, positioning hole; 600, lifting positioning mechanism; 610, positioning bracket; 620, lifting cylinder; 630, piston rod; 700, bearing support assembly; 710, support frame; 720, bearing; 800, sensor assembly; 810, counting sensor; 820, speed measuring sensor; 830, position sensor; 840, fixed bracket. Specific embodiments
[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0032] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0033] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0035] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0036] Reference Figures 1-7 As shown: a polishing machine lower suction cup origin finding mechanism, including a machine platform 100 and an upper grinding disc 200 arranged above the machine platform 100, and a lower suction cup 300, a driving mechanism 400, a positioning disc 500 and a lifting and positioning mechanism 600 are also provided on the machine platform 100. By setting the positioning disc 500 directly below the lower suction cup 300, and then setting the driving mechanism 400 between the lower suction cup 300 and the positioning disc 500, the driving mechanism 400 can synchronously control the lower suction cup 300 and the positioning disc 500 to rotate, so that the rotation directions of the lower suction cup 300 and the positioning disc 500 are consistent, and then the lifting and positioning mechanism 600 is set on one side of the lower end of the positioning disc 500, and the lifting and positioning mechanism 600 can be moved upward and lifted into the positioning disc 500, thereby completing the positioning and origin finding effect, so that the lower suction cup 300 can automatically return to the origin position.
[0037] In this embodiment, the driving mechanism 400 includes a driving motor 410 and a reducer 420, and the driving motor 410 extends a rotating shaft at both the upper and lower ends, so that the rotating shaft at the upper end of the driving motor 410 is connected to the lower suction cup 300 and can control the lower suction cup 300 to rotate, and then the rotating shaft at the lower end of the driving motor 410 is extended into the reducer 420, thereby changing the output speed, and then the reducer 420 has a rotating shaft extending downward and used to connect and control the rotation of the positioning plate 500, so that the positioning plate 500 can rotate with the lower suction cup 300, and the number of rotations of the positioning plate 500 is in geometric proportion to one rotation of the lower suction cup 300, that is, three rotations of the positioning plate 500 are equal to one rotation of the lower suction cup 300.
[0038] In this embodiment, a bearing support assembly 700 is further provided at the lower end of the positioning disk 500. The bearing support assembly 700 is composed of a support frame 710 and a bearing 720. By installing and fixing the lower end of the support frame 710 on the lower inner end face of the machine table 100, and then vertically installing the bearing 720 on the upper end of the support frame 710, and making the outer wall of the bearing 720 abuts against the lower end face of the positioning disk 500, the positioning disk 500 can be supported and lifted, and has a good rotation effect.
[0039] Furthermore, the number of the used bearing support assemblies 700 is set to a plurality. The plurality of bearing support assemblies 700 are installed in a circumferential array in the machine table 100, and they are supported and abutted against the lower end of the positioning disk 500.
[0040] In this embodiment, the jacking and positioning mechanism 600 includes a positioning bracket 610 and a jacking cylinder 620. The lower end of the positioning bracket 610 is installed and fixed on the lower inner end face of the machine table 100, and then the jacking cylinder 620 is fixed on the upper end of the positioning bracket 610, so that the jacking cylinder 620 is arranged vertically and its piston rod 630 extends upward, so that the top end of the piston rod 630 can extend into the positioning disk 500 to complete the positioning effect.
[0041] Specifically, a positioning hole 510 is provided on the positioning disk 500, and the position of the positioning hole 510 is set to be the same as the position of the piston rod 630, so that the piston rod 630 can accurately extend into and be positioned, and the size of the positioning hole 510 is adapted to the size of the piston rod 630, so that the piston rod 630 can accurately extend into the positioning hole 510 for rapid positioning to complete the function of finding the origin.
[0042] In this embodiment, a sensor assembly 800 is further provided at the outer end of the positioning disk 500. The sensor assembly 800 includes a counting sensor 810, a speed measuring sensor 820, a position sensor 830, and a fixing bracket 840. By installing the counting sensor 810, the speed measuring sensor 820, and the position sensor 830 at the upper end of the fixing bracket 840, then fixing the lower end of the fixing bracket 840 to the inner lower end surface of the machine table 100, and making them all located at the outer end of the positioning disk 500, the rotation number of turns, the rotation speed, and the stopped position information of the positioning disk 500 can be detected by the sensor assembly 800, and the data signal is uploaded, so that the positioning disk 500 can accurately rotate back to the origin position. Among them, the counting sensor 810 can detect the number of turns rotated by the positioning disk 500 and upload the data to facilitate calculating the difference in the number of turns between the positioning disk 500 and the lower suction cup 300, so that the positioning disk 500 can rotate to the corresponding number of turns and make the upper lower suction cup 300 return to the origin position; the speed measuring sensor 820 can detect the current rotation speed of the positioning disk 500 and decelerate the driving motor 410 according to actual requirements; the position sensor 830 can accurately sense the position of the positioning disk 500, upload and analyze the data information, and then cooperate with the driving mechanism 400 to control the lower suction cup 300 to return to the origin position.
[0043] In this embodiment, a horizontally arranged transverse air duct 310 and several vertically arranged longitudinal air ducts 320 are provided at the middle end of the lower suction cup 300. The several longitudinal air ducts 320 are arranged on both sides of the transverse air duct 310, and one end of the longitudinal air duct 320 is communicated with the transverse air duct 310, and the other end extends out of the outer side surface of the lower suction cup 300. Several suction holes 330 are arranged in an array on the upper end surface of the lower suction cup 300. The suction holes 330 extend downward from the upper end surface of the lower suction cup 300 to the longitudinal air duct 320 and the transverse air duct 310, so that the transverse air duct 310 and the longitudinal air duct 320 can control whether the air holes are in a vacuum suction state. When the transverse air duct 310 and the longitudinal air duct 320 supply gas to the air holes, the glass will be slightly lifted, so that the lower end surface of the glass is far away from the end surface of the lower suction cup 300, so as to facilitate the adsorption manipulator to adsorb the glass for transfer; when the glass is placed on the lower suction cup 300, the transverse air duct 310 and the longitudinal air duct 320 will suck air from the air holes, so that a vacuum negative pressure state is formed between the lower surface of the glass and the lower suction cup 300, which is convenient for the glass to be firmly adsorbed on the upper end for polishing treatment.
[0044] Specifically, an air inlet pipe 340 is further included, so that the air inlet pipe 340 passes through the driving mechanism 400 from bottom to top and extends into the lower suction cup 300. One end of the air inlet pipe 340 is communicated with the transverse air duct 310, and a vacuum device is connected to the other end, so as to control the state of the lower suction cup 300 adsorbing the glass through the vacuum device.
[0045] In this embodiment, a central control system is also included. The central control system is electrically connected to the sensor assembly 800, the drive mechanism 400, the lifting and positioning mechanism 600 and the vacuum equipment. The central control system performs data analysis by receiving the detection sensing signal uploaded by the sensor assembly 800, and issues control instructions to the drive mechanism 400 and the lifting and positioning mechanism 600, so that the positioning plate 500 and the lower suction cup 300 can return to the original position, and then the positioning plate 500 is limited and fixed by the lifting and positioning mechanism 600, and then a control instruction is issued to the vacuum equipment to release / start the vacuum adsorption state of the lower suction cup 300, so that the glass can be firmly adsorbed / loosened on the end face of the lower suction cup 300.
[0046] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for the purpose of explaining the principles of the present invention, and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanation here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementation methods of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A lower suction cup origin finding mechanism for a polishing machine, comprising a machine table and an upper grinding disc arranged above the machine table, characterized in that: The machine table is provided with a lower suction cup, a driving mechanism, a positioning disk and a lifting and positioning mechanism. The positioning disk is arranged directly below the lower suction cup. The driving mechanism is arranged between the lower suction cup and the positioning disk. The driving mechanism synchronously controls the lower suction cup and the positioning disk to rotate. The lifting and positioning mechanism is arranged on one side of the lower end of the positioning disk and moves upward to lift the positioning disk to complete positioning and find the origin.
2. The origin finding mechanism for the lower suction cup of the polishing machine according to claim 1, characterized in that: The driving mechanism includes a driving motor and a speed reducer. The driving motor extends rotating shafts at both the upper and lower ends. The rotating shaft at the upper end of the driving motor is connected to the lower suction cup and controls its rotation. The rotating shaft at the lower end of the driving motor extends into the speed reducer. The speed reducer has a rotating shaft that extends downward and is connected to control the rotation of the positioning disk.
3. The origin finding mechanism of the lower suction cup of the polishing machine according to claim 2, characterized in that: A bearing support assembly is further provided at the lower end of the positioning disk. The bearing support assembly consists of a support frame and a bearing. The lower end of the support frame is fixedly installed on the inner lower end surface of the machine table. The bearing is vertically installed at the upper end of the support frame and the outer wall of the bearing abuts against the lower end surface of the positioning disk movably.
4. The origin finding mechanism of the lower suction cup of the polishing machine according to claim 3, characterized in that: The number of the bearing support assemblies is set to be plural, and the plural bearing support assemblies are distributed in a circumferential array.
5. The origin finding mechanism of the lower suction cup of the polishing machine according to claim 1, characterized in that: The lifting and positioning mechanism includes a positioning bracket and a lifting cylinder. The lower end of the positioning bracket is fixedly installed on the inner lower end surface of the machine table. The lifting cylinder is fixed at the upper end of the positioning bracket. The lifting cylinder is arranged vertically and extends a piston rod upward. The top end of the piston rod extends into the positioning disk.
6. The origin finding mechanism for the lower suction cup of the polishing machine according to claim 5, characterized in that: A positioning hole is provided on the positioning disk. The position of the positioning hole is set to be the same as the position of the piston rod for accurate positioning, and the size of the positioning hole is adapted to the size of the piston rod, so that the piston rod can accurately extend into the positioning hole to complete rapid positioning and find the origin.
7. The origin finding mechanism for the lower suction cup of the polishing machine according to claim 1, characterized in that: An inductor assembly is further provided at the outer end of the positioning disk. The inductor assembly includes a counting inductor, a speed measuring inductor, a position inductor and a fixing bracket. The counting inductor, the speed measuring inductor and the position inductor are all installed at the upper end of the fixing bracket. The lower end of the fixing bracket is fixedly installed on the inner lower end surface of the machine table and is located at the outer end of the positioning disk. The inductor assembly is used to detect the number of rotation circles, the rotation speed and the stopped position information of the positioning disk, and upload the data signal, so that the positioning disk can accurately rotate back to the origin position.
8. The origin finding mechanism of the lower suction cup of the polishing machine according to claim 7, wherein: A horizontally arranged transverse air duct and a plurality of vertically arranged longitudinal air ducts are provided at the middle end of the lower suction cup. The plurality of longitudinal air ducts are arranged on both sides of the transverse air duct. One end of the longitudinal air duct is communicated with the transverse air duct, and the other end extends out of the outer side surface of the lower suction cup. A plurality of suction holes distributed in an array are provided on the upper end surface of the lower suction cup. The suction holes extend downward from the upper end surface of the lower suction cup to the longitudinal air duct and the transverse air duct.
9. The origin finding mechanism of the lower suction cup of the polishing machine according to claim 8, characterized in that: An air inlet pipe is further included. The air inlet pipe passes through the driving mechanism from bottom to top and extends into the lower suction cup. One end of the air inlet pipe is communicated with the transverse air duct, and the other end is connected with a vacuum device, so as to control the state of the lower suction cup adsorbing the glass through the vacuum device.
10. The origin finding mechanism for the lower suction cup of the polishing machine according to claim 9, characterized in that: It also includes a central control system, which is electrically connected to the sensor assembly, the driving mechanism, the lifting and positioning mechanism, and the vacuum device. It analyzes data by receiving the detection and induction signals uploaded by the sensor assembly, and issues control instructions to the driving mechanism and the lifting and positioning mechanism, so that the positioning plate and the lower suction cup can return to the origin position. Then, the lifting and positioning mechanism is used to limit and fix the positioning plate, and a control instruction is issued to the vacuum device to release / activate the vacuum adsorption state of the lower suction cup, so that the glass can be firmly adsorbed / loosened on the end face of the lower suction cup.