Electromagnetic purification grinding wheel forming device

Abstract

The utility model provides an electromagnetic purification grinding wheel forming device which aims at improving the cleanliness of forming materials through electromagnetic adsorption and reducing impurity mixing so as to improve the production quality of grinding wheels. A conveying device is arranged on the workbench and comprises at least one machining station, a plurality of molds are arranged on the conveying device, a feeding device and a spreading device are arranged on the two sides of the machining station respectively, an electromagnetic purification device is arranged on one side of the feeding device, and a scraper cleaning device is arranged on one side of the spreading device. A PLC control cabinet is further arranged in the workbench, the electromagnetic purification device adsorbs metal particles or impurities in the formed materials before feeding, and the scraper cleaning device cleans redundant residual materials after material spreading. The utility model relates to the technical field of grinding wheel manufacturing and forming.

Description

Technical Field

[0001] The utility model relates to the technical field of grinding wheel manufacturing and forming, in particular to an electromagnetic purification grinding wheel forming device. Background Art

[0002] In the production process of resin grinding wheels, molding materials are added into a molding die. The die rotates, and a scraper descends to level the materials and then ascends. After that, a hydraulic press is used to apply a certain pressure to make the loose granular molding materials in the die meet the density requirements, and a blank with uniform density is formed according to the size of the die. The precise control of this process plays a key role in the hardening density of the grinding wheel. However, due to the influence of the external environment and molding materials, metal particles and scraper residues will affect the uniformity during the material spreading process.

[0003] According to the above difficulties, an electromagnetic adsorption device is set at the front end of the material feeding to adsorb iron particles and free metals contained in the molding materials while feeding. Further, a cleaning device is newly added at the ascending end of the scraper. After the scraper levels and ascends, the cleaning device cleans the residual molding materials on the scraper. Content of the Utility Model

[0004] To achieve the above object, the utility model provides an electromagnetic purification grinding wheel forming device, aiming to achieve high cleanliness of molding materials through electromagnetic adsorption technology, reduce the mixing of impurities, and thus improve the production quality of grinding wheels. At the same time, the device is also equipped with a cleaning device to clean the scraper after each material spreading, effectively reducing the residual molding materials on the surface of the scraper, and further maintaining the stability of the material spreading process and the qualified rate of grinding wheels.

[0005] The technical solution adopted by the utility model is: an electromagnetic purification grinding wheel forming device, including a workbench, a conveying device is arranged on the workbench, the conveying device includes at least one processing position, a plurality of molds are arranged on the conveying device, a feeding device and a material spreading device are respectively arranged on both sides of the processing position, an electromagnetic purification device is arranged on one side of the feeding device, a scraper cleaning device is arranged on one side of the material spreading device, a PLC control cabinet is also arranged in the workbench, the feeding device, the electromagnetic purification device, the material spreading device, the scraper cleaning device and the conveying device are all electrically connected to the PLC control cabinet, the electromagnetic purification device adsorbs metal particles or impurities in the molding materials before feeding, and the scraper cleaning device cleans the residual materials on the scraper of the material spreading device after material spreading.

[0006] Based on the above, the utility model integrates functions such as feeding, electromagnetic purification, spreading, scraper cleaning, and automatic conveying, significantly improving the efficiency of grinding wheel forming and the quality of finished products. The electromagnetic purification device effectively removes metal particles or impurities in the forming material, avoiding the influence of impurities on the performance of the grinding wheel. At the same time, the scraper cleaning device ensures the cleanliness of the spreading device, preventing the influence of residual material on subsequent processing. The introduction of the PLC control cabinet realizes the precise control and coordinated operation of each device, improving the overall automation level.

[0007] Further, the electromagnetic purification device includes an electromagnetic chuck and a recovery bucket. The electromagnetic chuck is arranged directly above the end of the feeding device and is slidably matched with a horizontal slide rail through a slider. The horizontal slide rail is fixedly connected to the workbench through a first fixing block, and the recovery bucket is arranged below the other end of the horizontal slide rail.

[0008] Based on the above, the specific design of the electromagnetic purification device, especially the combination of the electromagnetic chuck and the recovery bucket, and the sliding cooperation through the slider and the horizontal slide rail, realizes the automatic adsorption and recovery of metal particles or impurities, with simple operation and high efficiency. The setting of the recovery bucket facilitates the centralized treatment of impurities and reduces environmental pollution.

[0009] Further, the scraper cleaning device includes a cleaning box arranged on the workbench. A first cylinder, a negative pressure vacuum cleaner, and a recovery box are arranged in the cleaning box. A fixing port is arranged at the end of the first cylinder. The negative pressure vacuum cleaner is connected to a brush head with bristles through a hose. The opening surface of the brush head faces upward and is fixed in the fixing port. The output end of the first cylinder is directly below the spreading device.

[0010] Based on the above, the design of the scraper cleaning device uses the telescopic movement of the first cylinder to drive the brush head to clean the scraper. At the same time, combined with the use of the negative pressure vacuum cleaner, the residual material on the scraper is effectively removed, ensuring the continuous cleanliness and efficient operation of the spreading device. The design of the brush head with bristles enhances the cleaning effect and improves the maintenance convenience of the equipment.

[0011] Further, the feeding device includes a vibrating feeding tray and a feeding trough arranged at the end of the vibrating feeding tray. The feeding trough is arranged directly below the electromagnetic chuck, and the end of the feeding trough is exactly directly above the mold at the processing position.

[0012] Based on the above, the specific design of the feeding device realizes the stable and continuous supply of the forming material through the combined use of the vibrating feeding tray and the feeding trough. The feeding trough is arranged directly below the electromagnetic chuck, ensuring that the forming material is electromagnetically purified during the conveying process and improving the purification efficiency.

[0013] Further, the material spreading device includes a second cylinder disposed above the mold and a clamping block disposed at the output end of the second cylinder. A scraper is fixedly connected to the clamping block. When the second cylinder retracts, the scraper is located above the brush head.

[0014] Based on the above, the material spreading operation is driven by the second cylinder to drive the clamping block and the scraper, with a simple structure and flexible operation. The design of the scraper facilitates the cooperation with the scraper cleaning device, realizing the integrated operation of material spreading and cleaning, and improving the production efficiency.

[0015] Further, the conveying device includes a first conveyor belt, a second conveyor belt and a rotating motor. The rotating motor is disposed at the processing position, and a rotating platform is further disposed at its output end. Auxiliary positioning components are respectively disposed on both sides of the rotating platform on the workbench. The first conveyor belt and the second conveyor belt are respectively disposed on both sides of the rotating motor. Auxiliary rollers are further disposed between the first conveyor belt, the second conveyor belt and the rotating motor. Both ends of the auxiliary roller are in rolling fit with the workbench and rotate freely, and its upper surface is on the same horizontal plane as the upper surfaces of the first conveyor belt and the second conveyor belt.

[0016] Based on the above, through the combined use of the first conveyor belt, the second conveyor belt and the rotating motor, the precise positioning and rotary processing of the mold are realized. The setting of the auxiliary rollers ensures the stable operation of the conveyor belt, improving the stability and reliability of the conveying. The introduction of the rotating platform and the auxiliary positioning components further improves the processing accuracy and efficiency of the mold.

[0017] Further, each of the auxiliary positioning components includes a fork with a connecting rod and a roller rolling fit at the end of the fork. Each connecting rod passes through a guiding groove disposed on the workbench and is respectively connected to the output end of a linear motor in the workbench. During material spreading, the rotating platform drives the mold to rotate, and the linear motor drives the fork to move synchronously towards the mold, and then the roller is in close contact with the outer edge of the mold and rotates freely.

[0018] Based on the above, by driving the fork and the roller to move closely along the outer edge of the mold by the linear motor, the stable positioning of the mold during the rotary processing is realized. The free rotation of the roller reduces the friction with the mold and prolongs the service life of the mold. This design improves the processing accuracy and stability of the mold, ensuring the quality of the grinding wheel forming.

[0019] Further, baffles are also disposed on both sides of the workbench along the conveying device.

[0020] Based on the above, the setting of the baffles effectively ensures that the mold will not accidentally fall out of the conveying device during the conveying process, ensuring the stability and safety of the processing process.

[0021] To clearly illustrate the above features of the present utility model and the purposes to be achieved, the following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0022] Figure 1 : is the top view of the present utility model;

[0023] Figure 2 : is the axonometric view of the present utility model;

[0024] Figure 3 : is the structural schematic diagram of the present utility model;

[0025] Figure 4 : is Figure 3 the enlarged structural schematic diagram of part A in

[0026] Figure 5 : is the side view of the present utility model;

[0027] Figure 6 : is Figure 3 the enlarged structural schematic diagram of part A in

[0028] Figure 7 : is the top view of the present utility model;

[0029] Figure 8 : is the structural schematic diagram of the present utility model;

[0030] Figure 9 : is Figure 8 the enlarged structural schematic diagram of part B in

[0031] Description of the Reference Numerals in the Drawings: 1 - workbench; 1a - baffle; 2 - conveying device; 21 - first conveyor belt; 22 - second conveyor belt; 23 - rotating motor; 24 - rotating platform; 25 - auxiliary positioning assembly; 251 - roller; 252 - guiding groove; 253 - fork; 254 - connecting rod; 26 - auxiliary roller; 2a - processing position; 2b - mold; 3 - feeding device; 31 - vibrating feeding tray; 32 - feeding chute; 4 - spreading device; 41 - second cylinder; 42 - clamping block; 43 - scraper; 5 - electromagnetic purification device; 51 - electromagnetic chuck; 52 - recovery barrel; 53 - slider; 54 - horizontal slide rail; 6 - scraper cleaning device; 61 - cleaning box; 62 - first cylinder; 63 - negative pressure vacuum cleaner; 64 - recovery box; 65 - fixed port; 66 - hose; 67 - brush hair; 68 - brush head. Detailed Embodiments

[0032] As Figures 1 to 9As shown in the figure, an electromagnetic purification grinding wheel forming device includes a workbench 1. A conveying device 2 is arranged on the workbench 1. The conveying device 2 includes at least one processing position 2a. A number of molds 2b are arranged on the conveying device 2. A feeding device 3 and a spreading device 4 are respectively arranged on both sides of the processing position 2a. An electromagnetic purification device 5 is arranged on one side of the feeding device 3. A scraper cleaning device 6 is arranged on one side of the spreading device 4. A PLC control cabinet is also arranged inside the workbench 1. The feeding device 3, the electromagnetic purification device 5, the spreading device 4, the scraper cleaning device 6 and the conveying device 2 are all electrically connected to the PLC control cabinet. The electromagnetic purification device 5 adsorbs metal particles or impurities in the forming material before feeding. The scraper cleaning device 6 cleans the residual material on the scraper 43 of the spreading device 4 after spreading.

[0033] As Figure 2 shown in the figure, the electromagnetic purification device 5 includes an electromagnetic chuck 51 and a recovery barrel 52. The electromagnetic chuck 51 is arranged directly above the end of the feeding device 3 and is slidably matched with a horizontal slide rail 54 through a slider 53. The horizontal slide rail 54 is fixedly connected to the workbench 1 through a first fixing block 55. The recovery barrel 52 is arranged below the other end of the horizontal slide rail 54.

[0034] As Figure 3 、 Figure 4 shown in the figure, the scraper cleaning device 6 includes a cleaning box 61 arranged on the workbench 1. A first cylinder 62, a negative pressure vacuum cleaner 63 and a recovery box 64 are arranged inside the cleaning box 61. A fixing port 65 is arranged at the end of the first cylinder 62. The negative pressure vacuum cleaner 63 is connected to a brush head 68 with bristles 67 through a hose 66. The opening surface of the brush head 68 faces upward and is fixed in the fixing port 65. The output end of the first cylinder 62 is located directly below the spreading device 4.

[0035] As Figure 5 shown in the figure, the feeding device 3 includes a vibrating feeding tray 31 and a feeding trough 32 arranged at the end of the vibrating feeding tray 31. The feeding trough 32 is arranged directly below the electromagnetic chuck 51. The end of the feeding trough 32 is exactly directly above the mold 2b at the processing position 2a.

[0036] As Figure 3 、 Figure 6 shown in the figure, the spreading device 4 includes a second cylinder 41 arranged above the mold 2b and a clamping block 42 arranged at the output end of the second cylinder 41. A scraper 43 is fixedly connected to the clamping block 42. When the second cylinder 41 retracts, the scraper 43 is located above the brush head 68.

[0037] As Figure 7As shown, the conveying device 2 includes a first conveyor belt 21, a second conveyor belt 22, and a rotating motor 23. The rotating motor 23 is arranged on the processing position 2a, and a rotating platform 24 is further arranged at its output end. Auxiliary positioning components 25 are respectively arranged on both sides of the rotating platform 24 on the workbench 1. The first conveyor belt 21 and the second conveyor belt 22 are respectively arranged on both sides of the rotating motor 23. Auxiliary rollers 26 are also arranged between the first conveyor belt 21, the second conveyor belt 22, and the rotating motor 23. Both ends of the auxiliary roller 26 are in rolling fit on the workbench 1 and rotate freely, and its upper surface is on the same horizontal plane as the upper surfaces of the first conveyor belt 21 and the second conveyor belt 22.

[0038] As Figure 8 , Figure 9 shown, each auxiliary positioning component 25 includes a fork 253 provided with a connecting rod 254 and a roller 251 in rolling fit at the end of the fork 253. Each connecting rod 254 passes through a guiding groove 252 arranged on the workbench 1 and is respectively connected to the output end of a linear motor in the workbench 1. During spreading, the rotating platform 24 drives the mold 2b to rotate, and the linear motor drives the fork 253 to move synchronously towards the mold 2b, so that the roller 251 is in close contact with the outer edge of the mold 2b and rotates freely.

[0039] As Figure 9 shown, baffles 1a are also arranged on both sides of the workbench 1 along the conveying device 2.

[0040] The specific working mode of the present utility model is as follows:

[0041] The operator or machine adds the molding material into the vibrating feeding tray 31. Under the action of the vibrating feeding tray 31, the molding material moves to the feeding trough 32. When the molding material passes through the feeding trough 32, the electromagnetic chuck 51 will adsorb the metal particles or impurities therein to complete the purification before feeding; after the molding material is put into the mold 2b, the second cylinder 41 extends to make the scraper 43 contact the bottom surface of the mold 2b. Then, the auxiliary positioning component 25 tightens to provide a clamping effect on the mold 2b. The rotating platform 24 drives the mold 2b to rotate, and under the action of the scraper 43, the molding material is spread flat; then the scraper 43 rises, the first cylinder 62 drives the brush head 68 to extend and then retract to clean the scraper 43. At the same time, the auxiliary positioning component 25 is loosened, and the first conveyor belt 21 and the second conveyor belt 22 drive the mold 2b to move forward to enter the next working cycle.

[0042] When cleaning the impurities adsorbed on the electromagnetic chuck 51, the entire device needs to be shut down, but the electromagnetic chuck 51 still needs to be continuously powered. The electromagnetic chuck 51 is moved above the recycling bin 52 through the horizontal slide rail 54 and then powered off so that the impurities fall into the recycling bin 52; when cleaning the negative pressure vacuum cleaner 63, it only needs to be shut down and the recycling box 64 is pulled out for cleaning.

[0043] The above is only the optimal solution embodiment of the present utility model and is not used to limit the present utility model. Various modifications or substitutions made by those skilled in the art to the present utility model without departing from the essence and protection scope of the present utility model should also be within the protection scope of the present utility model.

Claims

1. An electromagnetic purification grinding wheel forming device, comprising a workbench (1), characterized in that: A conveying device (2) is arranged on the workbench (1). The conveying device (2) includes at least one processing station (2a). A number of molds (2b) are arranged on the conveying device (2). A feeding device (3) and a spreading device (4) are respectively arranged on both sides of the processing station (2a). An electromagnetic purification device (5) is arranged on one side of the feeding device (3), and a scraper cleaning device (6) is arranged on one side of the spreading device (4). A PLC control cabinet is also arranged inside the workbench (1). The feeding device (3), the electromagnetic purification device (5), the spreading device (4), the scraper cleaning device (6) and the conveying device (2) are all electrically connected to the PLC control cabinet. The electromagnetic purification device (5) adsorbs metal particles or impurities in the molding material before feeding. The scraper cleaning device (6) cleans the residual material on the scraper (43) of the spreading device (4) after spreading.

2. The electromagnetic purification grinding wheel forming device according to claim 1, characterized in that: The electromagnetic purification device (5) includes an electromagnetic chuck (51) and a recovery bucket (52). The electromagnetic chuck (51) is arranged directly above the end of the feeding device (3) and is slidably matched with a horizontal slide rail (54) through a slider (53). The horizontal slide rail (54) is fixedly connected to the workbench (1) through a first fixing block (55). The recovery bucket (52) is arranged below the other end of the horizontal slide rail (54).

3. The electromagnetic purification grinding wheel forming device according to claim 1, wherein: The scraper cleaning device (6) includes a cleaning box (61) arranged on the workbench (1). A first cylinder (62), a negative pressure vacuum cleaner (63) and a recovery box (64) are arranged inside the cleaning box (61). A fixing port (65) is arranged at the end of the first cylinder (62). The negative pressure vacuum cleaner (63) is connected to a brush head (68) with bristles (67) through a hose (66). The opening surface of the brush head (68) faces upward and is fixed in the fixing port (65). The output end of the first cylinder (62) is located directly below the spreading device (4).

4. The electromagnetic purification grinding wheel forming device according to claim 2, characterized in that: The feeding device (3) includes a vibrating feeding tray (31) and a feeding trough (32) arranged at the end of the vibrating feeding tray (31). The feeding trough (32) is arranged directly below the electromagnetic chuck (51), and the end of the feeding trough (32) is exactly directly above the mold (2b) of the processing station (2a).

5. The electromagnetic purification grinding wheel forming device according to claim 3, characterized in that: The spreading device (4) includes a second cylinder (41) arranged above the mold (2b) and a clamping block (42) arranged at the output end of the second cylinder (41). A scraper (43) is fixedly connected to the clamping block (42). When the second cylinder (41) retracts, the scraper (43) is located above the brush head (68).

6. The electromagnetic purification grinding wheel forming device according to claim 1, characterized in that: The conveying device (2) includes a first conveyor belt (21), a second conveyor belt (22) and a rotating motor (23). The rotating motor (23) is arranged at the processing position (2a), and a rotating platform (24) is further arranged at its output end. Auxiliary positioning components (25) are respectively arranged on both sides of the rotating platform (24) on the workbench (1). The first conveyor belt (21) and the second conveyor belt (22) are respectively arranged on both sides of the rotating motor (23). An auxiliary roller (26) is also arranged between the first conveyor belt (21), the second conveyor belt (22) and the rotating motor (23). Both ends of the auxiliary roller (26) are in rolling fit on the workbench (1) and rotate freely, and its upper surface is on the same horizontal plane as the upper surfaces of the first conveyor belt (21) and the second conveyor belt (22).

7. The electromagnetic purification grinding wheel forming device according to claim 6, wherein: Each of the auxiliary positioning components (25) includes a fork (253) provided with a connecting rod (254) and a roller (251) in rolling fit at the end of the fork (253). Each connecting rod (254) passes through a guiding groove (252) arranged on the workbench (1) and is respectively connected to the output end of a linear motor in the workbench (1). During blanking, the rotating platform (24) drives the mold (2b) to rotate, and the linear motor drives the fork (253) to move synchronously towards the mold (2b), so that the roller (251) is in close contact with the outer edge of the mold (2b) and rotates freely.

8. The electromagnetic purification grinding wheel forming device according to claim 1, characterized in that: Baffles (1a) are also arranged on both sides of the workbench (1) along the conveying device (2).

Images