Adjustable copper needle plate positioning mechanism

By using an adjustable copper needle plate positioning mechanism in the detection of copper needle plates, and using the cross-shaped positioning components and driving components on the substrate, the frequent replacement of positioning plates caused by the variety of copper needle plate models is solved, and fast and accurate adaptive positioning of multiple models is achieved.

CN223146956UActive Publication Date: 2025-07-25HITE XINKE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422283691.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-25
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The models of copper needle plates in the prior art are diverse, resulting in frequent replacement of positioning plates, which are troublesome to operate and lack of versatility.

Method used

An adjustable copper needle plate positioning mechanism is designed, and four sets of positioning components on the substrate are distributed in a cross shape. By driving the component, the positioning parts abut against the edges of the copper plates are adjusted to achieve rapid positioning of different models of copper needle plates.

Benefits of technology

It realizes the fast and accurate positioning of the copper needle plate, adapts to various models, is easy to operate, and improves the versatility of the positioning mechanism and the adjustment accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper needle plate detection and positioning, and discloses an adjustable copper needle plate positioning mechanism, which comprises a base plate, four groups of positioning components are arranged on the top surface of the base plate, and the four groups of positioning components are distributed in a cross shape in a pairwise opposite manner; the positioning assembly comprises a fixing seat, a lead screw and a positioning piece, the fixing seat is fixedly connected with the base plate, the lead screw penetrates through the fixing seat in a sliding mode, the inner end of the lead screw is fixedly connected with the positioning piece, the positioning piece is connected with the base plate in a sliding mode, and the fixing seat is provided with a driving assembly used for driving the positioning piece to be close to or away from the fixing seat. The device has the advantages of being convenient to adjust and high in universality.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper needle plate detection and positioning, in particular to an adjustable copper needle plate positioning mechanism. Background Art

[0002] As Figure 7 shown, a copper needle plate 3 is an integrated structure composed of a rectangular copper plate 30 and copper needles 31. This kind of copper needle plate is usually applied to the IGBT radiator of new energy vehicles. The copper needle plate is made by cold forging the copper plate. After cold forging, the lengths of the copper needles are different. Subsequently, the pins need to be processed by cutting, grinding, etc. Finally, it is necessary to detect the length and position accuracy of the copper needles. When detecting, it is necessary to position the copper needle plate. Since there are many types of copper needle plates, currently, a dedicated positioning plate is usually designed separately for each type of copper needle plate, that is, a positioning groove adapted to the shape of the rectangular copper plate is provided on the positioning plate for positioning. When detecting copper plates of different models, the positioning plate needs to be repeatedly disassembled and assembled, which is very troublesome to operate. Summary of the Utility Model

[0003] In order to solve the above problems existing in the prior art, the utility model provides a copper needle plate adjustment and positioning mechanism with convenient adjustment and strong versatility.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0005] An adjustable copper needle plate positioning mechanism includes a base plate. Four groups of positioning components are arranged on the top surface of the base plate, and the four groups of positioning components are distributed in a cross shape with two opposite groups. Each positioning component includes a fixed seat, a lead screw, and a positioning member. The fixed seat is fixedly connected to the base plate. The lead screw slides through the fixed seat, and the inner end of the lead screw is fixedly connected to the positioning member. The positioning member is slidably connected to the base plate. A driving component is provided on the fixed seat for driving the positioning member to approach or move away from the fixed seat.

[0006] By adopting the above technical scheme, the base plate is installed on the workbench of the detection device. A copper needle plate to be detected is placed on the base plate. The position of the positioning member is adjusted through the driving component, so that the four positioning members are respectively adjusted to abut against the four sides of the copper plate. At this time, the position adjustment of the positioning component is completed. Then, the copper needle plate is taken out. In this way, every time the copper needle plate is loaded, the four sides of the copper needle plate are limited. When the model of the copper needle plate changes, the position of the positioning member is adjusted again according to the above process, so as to be able to adapt to the positioning of various different models of copper needle plates, which is convenient to use and has strong versatility.

[0007] Preferably, a through sliding hole is provided on the side surface of the fixed seat, the lead screw passes through the sliding hole to form a sliding connection, a concave cavity communicating with the sliding hole is provided on the top surface of the fixed seat, the driving assembly is configured as a driving wheel, the driving wheel is arranged in the concave cavity, the lead screw passes through the center of the driving wheel to form a threaded connection, and the upper side of the driving wheel extends beyond the top surface of the fixed seat. By rotating the driving wheel, the forward and backward movement of the lead screw can be driven, so that the position of the positioning member can be accurately linearly adjusted, and the adjustment is convenient and the adjustment accuracy is high.

[0008] Preferably, the top surface of the fixed seat is configured as an arc surface that is high in the middle and low on both sides, and anti-slip lines are provided on the circumferential surface of the driving wheel. The top surface of the fixed seat is set as an arc surface, so as to increase the range where the surface of the driving wheel extends out of the fixed seat, facilitating the manual rotation of the driving wheel; the anti-slip lines further increase the convenience of rotating the driving wheel.

[0009] Preferably, a pre-tightening spring is sleeved on the part of the lead screw between the fixed seat and the positioning member. When the driving wheel adjusts the positioning member to a suitable position, pre-tightening positioning is performed through the pre-tightening spring.

[0010] Preferably, the two ends of the fixed seat extend to form connecting ears, arc-shaped grooves are provided on the connecting ears, threaded holes are provided on the substrate at positions corresponding to the arc-shaped grooves, and the arc-shaped grooves are fixedly connected to the threaded holes through bolts.

[0011] Preferably, the positioning member includes a connecting seat and a limiting block detachably connected to the connecting seat. The connecting seat is fixedly connected to the inner end of the lead screw, the limiting block is arranged on the inner side surface of the connecting seat, limiting protrusions are provided at both ends of the inner side surface of the limiting block, the inner end surfaces of the two limiting protrusions are coplanar and configured as limiting surfaces, and inclined chamfers are provided at the upper ends of the limiting protrusions on the limiting surfaces. The limiting block is set to be detachable and replaceable with the connecting seat, and the positioning is supported by the contact of the limiting surface of the limiting protrusion with the four sides of the copper plate, and the positioning accuracy is high.

[0012] Preferably, connecting through holes are provided at both ends of the connecting seat, connecting columns corresponding to the connecting through holes are fixedly provided at the outer ends of the limiting block, and the connecting columns pass through the connecting through holes and are locked and connected by nuts. The limiting block will be worn after long-term use and needs to be replaced regularly. This structure makes the replacement of the limiting block more convenient.

[0013] Preferably, the limiting block is made of aluminum alloy with a hardness less than that of the copper needle plate. By setting the limiting block as aluminum alloy, the wear on the copper plate can be reduced when the copper plate is installed and positioned.

[0014] Preferably, two groups of cross-shaped distribution chutes are provided on the top surface of the substrate, and sliding blocks that are slidably matched with the chutes are provided at the lower end of the connecting seat.

[0015] Preferably, three non - collinear positioning holes are provided on the substrate, and a plurality of mounting holes are provided at the edge of the substrate. The positioning holes cooperate with positioning pins to accurately install and position on the workbench, and the mounting holes facilitate the installation with the workbench.

[0016] Therefore, the utility model has the beneficial effects of convenient adjustment and strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of the utility model.

[0018] Figure 2 It is Figure 1 a top view of

[0019] Figure 3 It is a schematic structural diagram of the positioning component.

[0020] Figure 4 It is Figure 3 another perspective view of

[0021] Figure 5 It is Figure 3 an exploded view of

[0022] Figure 6 It is a schematic diagram of the positioning state of the copper needle board.

[0023] Figure 7 It is a schematic structural diagram of a copper needle board. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to make the technical problems, technical solutions and beneficial technical effects to be solved by the utility model clearer, the utility model will be further described in detail below with reference to the drawings and multiple exemplary embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, rather than to limit the protection scope of the utility model.

[0025] It should be understood that in this text, expressions such as "first", "second", etc. are only for descriptive purposes, and should not be understood as indicating or implying relative importance, nor should they be understood as implicitly indicating the number of the indicated technical features. Features defined with "first" and "second" may explicitly or implicitly include at least one of such features.

[0026] Such as Figures 1-5An adjustable copper needle plate positioning mechanism shown in the figure includes a substrate 1. It is characterized in that four groups of positioning components 2 are provided on the top surface of the substrate 1, and the four groups of positioning components 2 are distributed in a cross shape with two opposite pairs; the positioning component 2 includes a fixed seat 20, a lead screw 21, and a positioning member 22. The fixed seat 20 is fixedly connected to the substrate 1. The lead screw 21 slides through the fixed seat 20, and the inner end of the lead screw 21 is fixedly connected to the positioning member 22. The positioning member 22 is slidably connected to the substrate 1. A driving component 23 for driving the positioning member 22 to approach or move away from the fixed seat 20 is provided on the fixed seat 20.

[0027] A through sliding hole 200 is provided on the side surface of the fixed seat 20, and the lead screw 21 passes through the sliding hole 200 to form a sliding connection. A concave cavity 201 communicating with the sliding hole 200 is provided on the top surface of the fixed seat 20. The driving component 23 is configured as a driving wheel 230. The driving wheel 230 is arranged in the concave cavity 201. The lead screw 21 passes through the center of the driving wheel 230 to form a threaded connection, and the upper side of the driving wheel 230 extends beyond the top surface of the fixed seat 20.

[0028] The top surface of the fixed seat 20 is configured as an arc surface that is high in the middle and low on both sides. Anti-slip lines 231 are provided on the circumferential surface of the driving wheel 230; a pre-tightening spring 24 is sleeved on the part of the lead screw 21 between the fixed seat 20 and the positioning member 22.

[0029] Both ends of the fixed seat 20 extend to form connecting ears 25. Arc-shaped grooves 250 are provided on the connecting ears 25. Threaded holes are provided on the substrate 1 corresponding to the arc-shaped grooves 250. The arc-shaped grooves 250 are fixedly connected to the threaded holes through bolts 11.

[0030] As Figure 3 shown, the positioning member 22 includes a connecting seat 220 and a limiting block 221 detachably connected to the connecting seat 220. The connecting seat 220 is fixedly connected to the inner end of the lead screw 21. The limiting block 221 is arranged on the inner side surface of the connecting seat 220. Limiting protrusions 222 are provided at both ends of the inner side surface of the limiting block 221. The inner end faces of the two limiting protrusions 222 are coplanar and are configured as a limiting surface 223. Chamfered edges 224 are provided at the upper ends of the limiting protrusions 222 located on the limiting surface 223.

[0031] Connecting through holes 225 are provided at both ends of the connecting seat 220. Connecting columns 226 corresponding to the connecting through holes 225 are fixedly provided at the outer ends of the limiting block 221. After the connecting columns 226 pass through the connecting through holes 225, they are locked and connected through nuts 227. In some embodiments, the limiting block 221 (limiting protrusion) is made of aluminum alloy with a hardness less than that of the copper needle plate, so as to prevent wear when the copper needle plate contacts the limiting protrusion. The limiting block 221 can be replaced regularly after wear.

[0032] Two groups of cross-shaped distribution chutes 100 are provided on the top surface of the substrate 1. Sliders 228 that are slidably matched with the chutes 100 are provided at the lower ends of the connecting seats 220.

[0033] Three non-collinear positioning holes 101 are provided on the substrate 1 , and a plurality of mounting holes 102 are provided at the edge of the substrate 1 .

[0034] Combined with the accompanying drawings, the principle of the utility model is as follows: when in use, first connect the positioning hole 101 on the substrate 1 to the workbench through the positioning pin, then connect the mounting hole 102 to the workbench of the detection device through the bolt, and then connect the copper needle plate 3 according to the Figure 6 The state shown is placed on the substrate 1, the template in the detection device (the template is provided with the detection device and is not shown in the figure) descends, and the position of the copper needle plate is manually fine-tuned so that the copper needle is inserted into the detection hole on the template. At this time, the position of the copper needle plate is the position required for positioning; then the driving wheel is adjusted so that the positioning member 22 is close to the copper plate and abuts against the edge of the copper plate, the template is reset, and the copper needle plate is removed. Each time the copper needle plate is loaded thereafter, the position of the copper needle plate is the position required for positioning; when the copper needle plate needs to be replaced, first replace the template on the detection device, and then readjust the position of the positioning member in the above order.

[0035] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by up, down, left, right, inner end, outer end, one end, the other end, etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of more clearly describing the technical solution of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific orientation, and cannot be understood as a limitation of the present invention.

[0036] Although specific embodiments of the present invention are described in detail herein, they are provided for the purpose of explanation only and should not be considered to limit the scope of the present invention. Various substitutions, changes and modifications may be conceived without departing from the spirit and scope of the present invention.

Claims

1. An adjustable copper needle plate positioning mechanism, comprising a substrate (1), characterized in that, On the top surface of the substrate (1), there are four groups of positioning components (2), and the four groups of positioning components (2) are distributed in a cross shape with two opposite groups each. The positioning component (2) includes a fixed seat (20), a lead screw (21), and a positioning member (22). The fixed seat (20) is fixedly connected to the substrate (1). The lead screw (21) slides through the fixed seat (20), and the inner end of the lead screw (21) is fixedly connected to the positioning member (22). The positioning member (22) is slidably connected to the substrate (1). On the fixed seat (20), there is a driving component (23) for driving the positioning member (22) to approach or move away from the fixed seat (20).

2. The adjustable copper needle board positioning mechanism according to claim 1, wherein, On the side surface of the fixed seat (20), there is a through sliding hole (200). The lead screw (21) passes through the sliding hole (200) to form a sliding connection. On the top surface of the fixed seat (20), there is a concave cavity (201) communicating with the sliding hole (200). The driving component (23) is configured as a driving wheel (230). The driving wheel (230) is arranged in the concave cavity (201). The lead screw (21) passes through the center of the driving wheel (230) to form a threaded connection, and the upper side of the driving wheel (230) extends beyond the top surface of the fixed seat (20).

3. The adjustable copper needle plate positioning mechanism according to claim 2, characterized in that, The top surface of the fixed seat (20) is configured as an arc surface that is high in the middle and low on both sides. On the circumferential surface of the driving wheel (230), there are anti-slip lines (231).

4. An adjustable copper needle plate positioning mechanism according to claim 2 or 3, characterized in that, A pre-tightening spring (24) is sleeved on the part of the lead screw (21) between the fixed seat (20) and the positioning member (22).

5. An adjustable copper needle plate positioning mechanism according to claim 1, characterized in that, At both ends of the fixed seat (20), there are extended connecting ears (25). On the connecting ears (25), there are arc-shaped grooves (250). At the corresponding positions on the substrate (1) to the arc-shaped grooves (250), there are threaded holes. At the arc-shaped grooves (250), they are fixedly connected to the threaded holes through bolts (11).

6. The adjustable copper needle board positioning mechanism according to claim 2, characterized in that, The positioning member (22) includes a connecting seat (220) and a limiting block (221) detachably connected to the connecting seat (220). The connecting seat (220) is fixedly connected to the inner end of the lead screw (21). The limiting block (221) is arranged on the inner side surface of the connecting seat (220). At both ends of the inner side surface of the limiting block (221), there are limiting protrusions (222). The inner end faces of the two limiting protrusions (222) are coplanar and are configured as a limiting surface (223). On the limiting protrusions (222) at the upper end of the limiting surface (223), there are inclined chamfers (224).

7. An adjustable copper needle plate positioning mechanism according to claim 6, characterized in that, At both ends of the connecting seat (220), there are connecting through holes (225). At the outer end of the limiting block (221), there is fixedly arranged a connecting column (226) corresponding to the connecting through hole (225). After the connecting column (226) passes through the connecting through hole (225), it is locked and connected through a nut (227).

8. An adjustable copper needle plate positioning mechanism according to claim 6, characterized in that, The limiting block (221) is made of aluminum alloy with a hardness less than that of the copper needle plate.

9. An adjustable copper needle plate positioning mechanism according to claim 6, characterized in that, On the top surface of the substrate (1), there are two groups of cross-shaped distributed sliding grooves (100). At the lower end of the connecting seat (220), there are sliding blocks (228) slidably matched with the sliding grooves (100).

10. An adjustable copper needle plate positioning mechanism according to claim 1, characterized in that, There are three non-collinear positioning holes (101) provided on the substrate (1), and a plurality of mounting holes (102) are provided at the edge of the substrate (1).

Citation Information

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