Toilet high-pressure slip casting device
Through the automated design of components such as mounting seats, movable rod components and electro-hydraulic telescopic rods, the problems of high labor intensity and low production efficiency caused by manual tightening bolts in the prior art are solved, and efficient automated production of high-pressure grouting and forming of toilets is realized.
Patent Information
- Application Number
- CN202422396395.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing toilet high-pressure grouting molding device has high labor intensity and low production efficiency when manually tightening the fixing bolts.
The mounting base, movable rod assembly, electro-hydraulic telescopic rod and water-cooled pipe are used to realize the automatic extrusion and merge, cooling and solidification of the half-side mold. The top plate is driven by the electro-hydraulic telescopic rod to promote the mold merger, combining the water-cooled and heating plate to accelerate the molding process.
It improves the production efficiency of toilet high-pressure grouting molding, reduces manual labor intensity, and shortens molding time.
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Figure CN223147393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-pressure grouting for toilets, and particularly relates to a high-pressure grouting forming device for toilets. Background Art
[0002] In the production of toilets, the high-pressure grouting forming method is basically adopted. High-pressure grouting is to apply a certain pressure to the slurry filled in the mold during the grouting process, so that the green body can be quickly formed.
[0003] In the prior art, when the commonly used high-pressure grouting forming device for toilets is in use, the fixing bolts are tightened manually to tightly combine a set of two half molds together, and high-pressure grouting is carried out through the grouting port to form the toilet body. When operating manually, the labor intensity is high during mold closing and fastening, and the production efficiency is low.
[0004] Therefore, a high-pressure grouting forming device for toilets is proposed to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to solve the problems existing in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a high-pressure grouting forming device for toilets, comprising: a mounting base, four movable rod assemblies are arranged at the four ends of the mounting base, a driving device is arranged on one side of the mounting base, two half molds are movably sleeved on the surface of the movable rod assembly, mounting shells are fixedly sleeved on one side of each of the two half molds, and water-cooling pipes are fixedly embedded in the interiors of the two half molds.
[0007] As a preferred implementation manner, limiting holes are opened at the four ends on one side of the mounting base, and threaded holes are opened at the four ends on the other side of the mounting base.
[0008] As a preferred implementation manner, the movable rod assembly includes a support rod, the surface of the support rod movably penetrates inside the limiting hole, a limiting head is fixedly installed at one end of the support rod, a rotating groove is opened on the surface of the limiting head, a threaded rod is fixedly installed at the other end of the support rod, a limiting plate is threadedly sleeved on the surface of the threaded rod, and the surface of the threaded rod is threadedly embedded inside the threaded hole.
[0009] As a preferred implementation manner, the driving device includes an electric hydraulic telescopic rod, an installation plate is fixedly sleeved at one end of the electric hydraulic telescopic rod, one side of the installation plate is fixedly installed on one side of the mounting base, the output end of the electric hydraulic telescopic rod movably penetrates one side of the mounting base and is installed with a top plate, and the surface of the top plate moves inside the mounting base.
[0010] As a preferred embodiment, a grouting hole is provided at the top of the half mold, and mounting holes I are provided at the four ends of the half mold. The four mounting holes I are respectively movably sleeved on the surfaces of the four support rods.
[0011] As a preferred embodiment, an electric heating plate is fixedly embedded inside the mounting shell. The electric heating plate is attached to one side of the half mold. Mounting holes II are provided at the four ends of the mounting shell. The four mounting holes II are respectively movably sleeved on the surfaces of the four support rods.
[0012] As a preferred embodiment, one end of the water cooling pipe is connected through a connecting pipe I, and the other end of the water cooling pipe is connected through a connecting pipe II. The surfaces of the connecting pipe I and the connecting pipe II are respectively embedded inside one side of the mounting shell.
[0013] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0014] 1. In the present utility model, before carrying out the high-pressure grouting molding work of the toilet, first place a set of two half molds and the mounting shell inside the mounting seat, then pass the four support rods through the limiting holes, the grouting holes, and the electric heating plate, then thread the limiting plate onto the surface of the threaded rod and tighten it to one end of the threaded rod, and finally thread the threaded rod into the threaded hole for fixation. According to the above steps, multiple sets of half molds can be placed on the surface of the movable rod assembly at the same time, improving the production efficiency.
[0015] 2. In the present utility model, after installing the half mold, start the electric hydraulic telescopic rod through an external controller. After the electric hydraulic telescopic rod starts, it drives the top plate to move, thereby pushing the two half molds to be squeezed and combined. Finally, use a high-pressure grouting machine to carry out grouting through the grouting hole. After grouting, connect the connecting pipe I and the connecting pipe II to the water inlet pipe and the water outlet pipe of the external circulating water cooling device respectively for water cooling and temperature reduction to accelerate cooling and solidification. After molding, first drain the water inside the water cooling pipe, and then use the external controller to start the electric heating plate to heat and dry to accelerate solidification. The production efficiency of the device is improved through the methods of electric extrusion combination and accelerated molding. Description of the Drawings
[0016] Figure 1 It is a main body schematic diagram of a toilet high-pressure grouting molding device provided by the present utility model;
[0017] Figure 2 It is a side view of a toilet high-pressure grouting molding device provided by the present utility model;
[0018] Figure 3 It is a structural schematic diagram of a movable rod assembly of a toilet high-pressure grouting molding device provided by the present utility model;
[0019] Figure 4 Cross-sectional structure diagram of a half mold of a high-pressure grouting forming device for a toilet provided by the present utility model;
[0020] Figure 5 Schematic cross-sectional structure diagram of a water-cooling pipe of a high-pressure grouting forming device for a toilet provided by the present utility model.
[0021] Legend description:
[0022] 1. Mounting seat; 101. Limiting hole; 102. Threaded hole; 2. Movable rod assembly; 201. Support rod; 202. Limiting head; 203. Rotating groove; 204. Limiting plate; 205. Threaded rod; 3. Driving device; 301. Electric hydraulic telescopic rod; 302. Mounting plate; 303. Top plate; 4. Half mold; 401. Grouting hole; 402. First mounting hole; 5. Mounting shell; 501. Electric heating plate; 502. Second mounting hole; 6. Water-cooling pipe; 601. First connecting pipe; 602. Second connecting pipe. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-5 , the present utility model provides a technical solution: a high-pressure grouting forming device for a toilet, including: a mounting seat 1, four movable rod assemblies 2 are arranged at the four ends of the mounting seat 1, a driving device 3 is arranged on one side of the mounting seat 1, two half molds 4 are movably sleeved on the surface of the movable rod assembly 2, mounting shells 5 are fixedly sleeved on one side of the two half molds 4, and water-cooling pipes 6 are fixedly embedded in the interiors of the two half molds 4.
[0025] Specifically: The mounting seat 1 plays a role in supporting and installing. The movable rod assembly 2 plays a role in supporting and installing the half mold 4 and the mounting shell 5. After the driving device 3 is started, it can cooperate with the mounting seat 1 to squeeze and combine the two half molds 4. The mounting shell 5 and the water-cooling pipe 6 respectively perform cooling and drying functions to accelerate molding.
[0026] In one embodiment, limiting holes 101 are opened at the four ends on one side of the mounting seat 1, and threaded holes 102 are opened at the four ends on the other side of the mounting seat 1.
[0027] Specifically: The limiting holes 101 are used for installing the support rod 201, and the threaded holes 102 are used for installing the threaded rod 205.
[0028] In one embodiment, the movable rod assembly 2 includes a support rod 201. The surface of the support rod 201 movably penetrates inside the limit hole 101. One end of the support rod 201 is fixedly installed with a limit head 202. A rotating groove 203 is formed on the surface of the limit head 202. The other end of the support rod 201 is fixedly installed with a threaded rod 205. A limit plate 204 is sleeved on the surface of the threaded rod 205 in a threaded manner. The surface of the threaded rod 205 is threadedly embedded inside the threaded hole 102.
[0029] Specifically: The support rod 201 is movably embedded in the limit hole 101 and fixed by threadedly installing the threaded rod 205 in the threaded hole 102. The half mold 4 and the mounting shell 5 can be detachably removed, facilitating subsequent demolding work. A tool can be inserted into the rotating groove 203 to assist in rotating the support rod 201.
[0030] In one embodiment, the driving device 3 includes an electric hydraulic telescopic rod 301. One end of the electric hydraulic telescopic rod 301 is fixedly sleeved with a mounting plate 302. One side of the mounting plate 302 is fixedly installed on one side of the mounting seat 1. The output end of the electric hydraulic telescopic rod 301 movably penetrates one side of the mounting seat 1 and is installed with a top plate 303. The surface of the top plate 303 moves inside the mounting seat 1.
[0031] Specifically: The mounting plate 302 fixedly installs the electric hydraulic telescopic rod 301. After the electric hydraulic telescopic rod 301 is started, it drives the top plate 303 to extend, thereby squeezing the mounting shell 5 and the half mold 4 to slide on the surface of the support rod 201 until it abuts against the limit plate 204 and is squeezed and combined.
[0032] In one embodiment, a grouting hole 401 is formed at the top of the half mold 4. Mounting holes one 402 are formed at the four ends of the half mold 4. The four mounting holes one 402 are respectively movably sleeved on the surfaces of the four support rods 201.
[0033] Specifically: The grouting hole 401 facilitates grouting. The internal shape of the half mold 4 is designed according to the corresponding product to be produced. The mounting holes one 402 are sleeved on the surfaces of the support rods 201.
[0034] In one embodiment, an electric heating plate 501 is fixedly embedded inside the mounting shell 5. The electric heating plate 501 is attached to one side of the half mold 4. Mounting holes two 502 are formed at the four ends of the mounting shell 5. The four mounting holes two 502 are respectively movably sleeved on the surfaces of the four support rods 201.
[0035] Specifically: After the electric heating plate 501 is powered on and heated, it can heat the half mold 4, thereby accelerating the drying and solidification of the internal grouting.
[0036] In one embodiment, one end of the water-cooling pipe 6 is connected through a connecting pipe 601, and the other end of the water-cooling pipe 6 is connected through a connecting pipe 602. The surfaces of the connecting pipe 601 and the connecting pipe 602 are both embedded in the interior of one side of the installation shell 5.
[0037] Specifically: The connecting pipe 601 and the connecting pipe 602 are used to connect the water inlet pipe and the water outlet pipe of an external water-cooling circulation device respectively, so that the coolant circulates inside the water-cooling pipe 6, accelerating cooling and solidification.
[0038] Working principle: Before using this device for the high-pressure grouting molding of a toilet, first place a set of two half molds 4 and the installation shell 5 inside the installation base 1. Then, pass four support rods 201 through the limit holes 101, the grouting holes 401, and the electric heating plate 501. Next, thread the limit plate 204 onto the surface of the threaded rod 205 and tighten it to one end of the threaded rod 205. Finally, thread the threaded rod 205 into the threaded hole 102 for fixation. According to the above steps, multiple sets of half molds 4 can be placed on the movable rod assembly 2 at the same time, improving production efficiency. After installing the half molds 4, start the electric hydraulic telescopic rod 301 through an external controller. After the electric hydraulic telescopic rod 301 starts, it drives the top plate 303 to move, thereby pushing the two half molds 4 to be squeezed and combined. Finally, use a high-pressure grouting machine to grout through the grouting hole 401. After grouting, connect the connecting pipe 601 and the connecting pipe 602 to the water inlet pipe and the water outlet pipe of an external circulating water-cooling device respectively for water-cooling to accelerate cooling and solidification. After molding, first drain the water inside the water-cooling pipe 6, and then start the electric heating plate 501 through an external controller to heat and dry, accelerating solidification. By means of electric extrusion combination and accelerated molding, the production efficiency of the device is improved.
[0039] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A high-pressure grouting forming device for a toilet bowl, characterized in that, Including: An installation base (1), four movable rod assemblies (2) are arranged at the four ends of the installation base (1), a driving device (3) is arranged on one side of the installation base (1), two half molds (4) are movably sleeved on the surface of the movable rod assembly (2), mounting shells (5) are fixedly sleeved on one side of the two half molds (4), and water cooling pipes (6) are fixedly embedded in the interiors of the two half molds (4).
2. The high-pressure grouting forming device for a toilet according to claim 1, characterized in that: Limiting holes (101) are opened at the four ends on one side of the installation base (1), and threaded holes (102) are opened at the four ends on the other side of the installation base (1).
3. The high-pressure grouting molding device for a toilet according to claim 1, characterized in that: The movable rod assembly (2) includes a support rod (201), the surface of the support rod (201) movably penetrates inside the limiting hole (101), a limiting head (202) is fixedly installed at one end of the support rod (201), a rotating groove (203) is opened on the surface of the limiting head (202), a threaded rod (205) is fixedly installed at the other end of the support rod (201), a limiting plate (204) is threadedly sleeved on the surface of the threaded rod (205), and the surface of the threaded rod (205) is threadedly embedded inside the threaded hole (102).
4. A high-pressure grouting forming device for a toilet according to claim 1, characterized in that: The driving device (3) includes an electric hydraulic telescopic rod (301), a mounting plate (302) is fixedly sleeved at one end of the electric hydraulic telescopic rod (301), one side of the mounting plate (302) is fixedly installed on one side of the installation base (1), the output end of the electric hydraulic telescopic rod (301) movably penetrates one side of the installation base (1) and is installed with a top plate (303), and the surface of the top plate (303) moves inside the installation base (1).
5. A high-pressure grouting forming device for a toilet according to claim 1, characterized in that: A grouting hole (401) is opened at the top of the half mold (4), and mounting holes one (402) are opened at the four ends of the half mold (4), and the four mounting holes one (402) are respectively movably sleeved on the surfaces of the four support rods (201).
6. The high-pressure grouting molding device for a toilet according to claim 1, wherein: An electric heating plate (501) is fixedly embedded inside the mounting shell (5), the electric heating plate (501) is attached to one side of the half mold (4), mounting holes two (502) are opened at the four ends of the mounting shell (5), and the four mounting holes two (502) are respectively movably sleeved on the surfaces of the four support rods (201).
7. The high-pressure grouting forming device for a toilet according to claim 1, characterized in that: One end of the water cooling pipe (6) is connected in a through manner with a connecting pipe one (601), the other end of the water cooling pipe (6) is connected in a through manner with a connecting pipe two (602), and the surfaces of the connecting pipe one (601) and the connecting pipe two (602) are respectively embedded in the interior of one side of the mounting shell (5) in a through manner.