Prefabricated bridge deck slab scabbling equipment

By designing prefabricated bridge deck chiseling equipment including fixing frames, carrier frames, chiseling cones, translation components and cleaning components, the problem of impurities on the surface of the cone rod affecting the chiseling effect is solved, and all-round automatic cleaning is achieved, and the quality of chiseling is improved.

CN223147446UActive Publication Date: 2025-07-25NANJING ROAD & BRIDGE ENG CORP
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Patent Information

Application Number
CN202422183864.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-25
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing hair-drawing equipment cannot effectively clean sand and gravel on the surface of the cone rod after a long period of use, affecting the hair-drawing effect.

Method used

A prefabricated bridge deck chiseling equipment is designed, including a fixing frame, a carrier, a chiseling cone, a translation component, a cleaning component and a chiseling mechanism. Through the cleaning component, the chiseling cone can be fully automatic cleaning to ensure continuous cleaning effect.

Benefits of technology

It effectively improves the cleaning effect of the chiseling cone, ensures the chiseling quality of the bridge deck surface, and avoids the influence of impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of building construction, and discloses prefabricated bridge deck slab scabbling equipment which is technically characterized by comprising a fixing frame, a bearing frame is slidably mounted in an inner cavity of the fixing frame in the horizontal plane direction, a transverse plate is arranged in an inner cavity of the bearing frame, a plurality of groups of scabbling cones which are evenly distributed are arranged on the bottom wall of the transverse plate, and a bridge deck slab body is placed below the fixing frame. The side wall of the fixing frame is provided with a translation assembly matched with the bearing frame, the side wall of the fixing frame is provided with a cleaning assembly matched with the chiseling awl, the surface of the bearing frame is provided with a chiseling mechanism matched with the transverse plate, and the chiseling mechanism comprises a positioning assembly and a telescopic assembly; and the cleaning assembly is arranged to be matched with the bearing frame, all-directional automatic cleaning treatment can be conducted on the chiseling awl in the chiseling process, and the continuous cleaning effect of the chiseling awl is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a chiseling device for precast bridge decks. Background Technique

[0002] With the promotion of large-scale infrastructure construction in China, prefabricated components are increasingly used in building construction, which can not only ensure the construction quality but also greatly shorten the construction period.

[0003] After the bridge deck is poured and formed, it is necessary to chisel the surface of the bridge deck. After chiseling, the surface friction of the bridge deck can be effectively increased, and the skidding of vehicles during driving can be effectively avoided.

[0004] When the existing chiseling equipment is in use, it generally directly controls the tapered rod to vibrate towards the surface of the bridge deck. During the long-term chiseling process, the surface of the tapered rod cannot be cleaned, and impurities such as sand and gravel are easily attached to the surface of the tapered rod, affecting the chiseling effect. Content of the Utility Model

[0005] The purpose of the utility model is to provide a chiseling device for precast bridge decks to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A chiseling device for precast bridge decks includes a fixed frame. The fixed frame is of an inverted U-shaped structure. A carrier frame is slidably installed in the inner cavity of the fixed frame along the horizontal plane direction. The carrier frame is of an inverted U-shaped structure. A cross plate is arranged in the inner cavity of the carrier frame. A plurality of groups of evenly distributed chiseling cones are arranged on the bottom wall of the cross plate. A bridge deck body is placed below the fixed frame. A translation component that cooperates with the carrier frame is arranged on the side wall of the fixed frame. A cleaning component that cooperates with the chiseling cones is arranged on the side wall of the fixed frame. A chiseling mechanism that cooperates with the cross plate is arranged on the surface of the carrier frame. The chiseling mechanism includes a positioning component and a telescopic component. The positioning component is located on the side wall of the carrier frame and is connected to both ends of the cross plate. The telescopic component is located between the two side walls of the carrier frame.

[0008] As a further scheme of the utility model: The translation component includes a threaded rod rotatably installed on the opposite side walls of the fixed frame. The threaded rod is in threaded connection with the carrier frame. A first motor is fixedly installed on the side wall of the fixed frame. The output shaft of the first motor is connected to the threaded rod.

[0009] As a further scheme of the utility model: The positioning component includes vertical grooves respectively opened on the opposite side walls of the carrier frame. A sliding block is slidably installed in the vertical groove. The sliding blocks are respectively connected to both ends of the cross plate. A compression spring connected to the sliding block is fixedly installed on the bottom wall of the vertical groove.

[0010] As a further solution of the present utility model: The telescopic assembly includes a transmission column located above the cross plate and rotatably installed between the opposite side walls of the bearing frame. A cam cooperating with the cross plate is fixedly installed on the surface of the transmission column. One end of the transmission column extends outside the side wall of the bearing frame and is connected to a second motor.

[0011] As a still further solution of the present utility model: The cleaning assembly includes two groups of oppositely distributed side plates fixedly installed on the side wall of the fixed frame. A cleaning rod is rotatably installed between the two groups of side plates. A plurality of groups of uniformly distributed brushes are arranged on the surface of the cleaning rod. A fixed tooth disc is fixedly installed on the surface of the cleaning rod. A rack meshing with the fixed tooth disc is fixedly installed on the bottom wall of the bearing frame through a bracket.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: By arranging the cleaning assembly to cooperate with the bearing frame, the chiseling cone can be automatically cleaned in all directions during the chiseling process, effectively improving the continuous cleaning effect of the chiseling cone. It solves the problem that the surface of the cone rod cannot be cleaned at present, and impurities such as sand and gravel are easily attached to the surface of the cone rod, affecting the chiseling effect. Description of the Drawings

[0013] Figure 1 It is a front view structural schematic diagram of a precast bridge deck chiseling device.

[0014] Figure 2 It is a schematic diagram of the bearing frame and its connection structure in a precast bridge deck chiseling device.

[0015] Figure 3 For Figure 1 The enlarged structural schematic diagram of A in

[0016] Wherein: 1 - fixed frame, 2 - bridge deck body, 3 - bearing frame, 4 - cross plate, 41 - chiseling cone, 5 - translation assembly, 51 - threaded rod, 52 - first motor, 6 - chiseling mechanism, 61 - positioning assembly, 611 - vertical groove, 612 - sliding block, 613 - compression spring, 62 - telescopic assembly, 621 - transmission column, 622 - cam, 623 - second motor, 7 - cleaning assembly, 71 - side plate, 72 - cleaning rod, 73 - brush, 74 - fixed tooth disc, 75 - rack. Detailed Embodiments

[0017] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0018] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0019] The following will describe in detail the specific implementation of the present utility model in conjunction with specific embodiments.

[0020] As Figure 1 , Figure 2 , Figure 3 shown, a structural diagram of a precast bridge deck roughening device provided by an embodiment of the present utility model includes a fixed frame 1. The fixed frame 1 has an inverted U-shaped structure. A carrier frame 3 is slidably installed in the inner cavity of the fixed frame 1 along the horizontal plane direction. The carrier frame 3 has an inverted U-shaped structure. A transverse plate 4 is arranged in the inner cavity of the carrier frame 3. A plurality of groups of evenly distributed roughening cones 41 are arranged on the bottom wall of the transverse plate 4. A bridge deck body 2 is placed below the fixed frame 1. A translation assembly 5 that cooperates with the carrier frame 3 is arranged on the side wall of the fixed frame 1. A cleaning assembly 7 that cooperates with the roughening cones 41 is arranged on the side wall of the fixed frame 1. A roughening mechanism 6 that cooperates with the transverse plate 4 is arranged on the surface of the carrier frame 3. The roughening mechanism 6 includes a positioning assembly 61 and a telescopic assembly 62. The positioning assembly 61 is located on the side wall of the carrier frame 3 and is connected to both ends of the transverse plate 4. The telescopic assembly 62 is located between the two side walls of the carrier frame 3.

[0021] During use, the bridge deck body 2 to be roughened is placed below the inner cavity of the fixed frame 1. The translation assembly 5 controls the carrier frame 3 to slide horizontally above the bridge deck body 2. While the carrier frame 3 drives the transverse plate 4 and the roughening cones 41 to move, the telescopic assembly 62 and the positioning assembly 61 cooperate with each other to control the transverse plate 4 to reciprocate vertically. The transverse plate 4 drives the roughening cones 41 to move downward synchronously. The roughening cones 41 can perform all-round roughening processing on the surface of the bridge deck body 2. After moving unidirectionally to one side of the fixed frame 1, the cleaning assembly 7 can perform all-round automatic cleaning on the impurities attached to the surface of the roughening cones 41, effectively improving the continuous roughening effect of the roughening cones 41.

[0022] As Figure 1 , Figure 2 , Figure 3As shown, as a preferred embodiment of the present utility model, the translation assembly 5 includes a threaded rod 51 rotatably installed on opposite side walls of the fixed frame 1. The threaded rod 51 is helically connected to the carrier 3. A first motor 52 is fixedly installed on the side wall of the fixed frame 1, and the output shaft of the first motor 52 is connected to the threaded rod 51.

[0023] During use, the first motor 52 drives the threaded rod 51 to rotate, and the threaded rod 51 pushes the carrier 3 to reciprocate in the inner cavity of the fixed frame 1.

[0024] As Figure 1 、 Figure 2 、 Figure 3 As shown, as a preferred embodiment of the present utility model, the positioning assembly 61 includes vertical slots 611 respectively opened on opposite side walls of the carrier 3. A sliding block 612 is slidably installed in the vertical slot 611. The sliding blocks 612 are respectively connected to both ends of the cross plate 4. A compression spring 613 connected to the sliding block 612 is fixedly installed on the bottom wall of the vertical slot 611.

[0025] During use, multiple groups of sliding blocks 612 support and position the cross plate 4. The movement of the sliding blocks 612 in the vertical slots 611 can drive the cross plate 4 to reciprocate in the vertical direction. The telescopic assembly 62 pushes the cross plate 4 downward. After the cross plate 4 moves to the lowest position, the compression spring 613 pushes the sliding block 612 to move upward in the vertical slot 611, and the sliding block 612 drives the cross plate 4 to move upward synchronously.

[0026] As Figure 1 、 Figure 2 、 Figure 3 As shown, as a preferred embodiment of the present utility model, the telescopic assembly 62 includes a transmission column 621 rotatably installed between opposite side walls of the carrier 3 and located above the cross plate 4. A cam 622 cooperating with the cross plate 4 is fixedly installed on the surface of the transmission column 621. One end of the transmission column 621 extends outside the side wall of the carrier 3 and is connected to a second motor 623.

[0027] During use, the second motor 623 drives the transmission column 621 to rotate. The transmission column 621 drives the cam 622 to rotate above the cross plate 4. The cam 622 squeezes the cross plate 4 during rotation, thereby pushing the cross plate 4 to move downward in the vertical direction.

[0028] As Figure 1 、 Figure 2 、 Figure 3As shown, as a preferred embodiment of the present utility model, the cleaning assembly 7 includes two sets of laterally distributed side plates 71 fixedly installed on the side wall of the fixed frame 1. A cleaning rod 72 is rotatably installed between the two sets of side plates 71. Multiple groups of uniformly distributed brushes 73 are arranged on the surface of the cleaning rod 72. A fixed gear disk 74 is fixedly installed on the surface of the cleaning rod 72. A rack 75 meshing with the fixed gear disk 74 is fixedly installed on the bottom wall of the carrier 3 through a bracket.

[0029] During use, when the carrier 3 moves towards the side wall of the fixed frame 1, the rack 75 meshes with and drives the fixed gear disk 74 to rotate. The fixed gear disk 74 drives the cleaning rod 72 and the brushes 73 to rotate synchronously, and the brushes 73 can automatically clean the chiseling cone 41.

[0030] The working principle of the present utility model is as follows: During use, the bridge deck body 2 to be chiseled is placed below the inner cavity of the fixed frame 1. The first motor 52 drives the threaded rod 51 to rotate, and the threaded rod 51 pushes the carrier 3 to reciprocate in the inner cavity of the fixed frame 1. The carrier 3 drives the cross plate 4 and the chiseling cone 41 to move. The second motor 623 drives the transmission column 621 to rotate, and the transmission column 621 drives the cam 622 to rotate above the cross plate 4. When the cam 622 rotates, it squeezes the cross plate 4, thereby pushing the cross plate 4 to move downward in the vertical direction. After the cross plate 4 moves to the lowest position, the compression spring 613 pushes the sliding block 612 to move upward in the vertical groove 611, and the sliding block 612 drives the cross plate 4 to move upward synchronously.

[0031] The cross plate 4 drives the chiseling cone 41 to move downward synchronously. The chiseling cone 41 can perform all-round chiseling processing on the surface of the bridge deck body 2. After moving unidirectionally to one side of the fixed frame 1, the rack 75 meshes with and drives the fixed gear disk 74 to rotate. The fixed gear disk 74 drives the cleaning rod 72 and the brushes 73 to rotate synchronously, and the brushes 73 can automatically clean the chiseling cone 41.

[0032] The above has described the preferred embodiments of this patent in detail, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of this patent.

Claims

1. A precast bridge deck roughening device, including a fixing frame, the fixing frame is of an inverted U-shaped structure, characterized in that, A bearing frame is slidably installed in the inner cavity of the fixing frame along the horizontal plane direction. The bearing frame is of an inverted U-shaped structure. A transverse plate is arranged in the inner cavity of the bearing frame. A plurality of groups of evenly distributed chiseling cones are arranged on the bottom wall of the transverse plate. A bridge deck body is placed below the fixing frame. A translation component that cooperates with the bearing frame is arranged on the side wall of the fixing frame. A cleaning component that cooperates with the chiseling cones is arranged on the side wall of the fixing frame. A chiseling mechanism that cooperates with the transverse plate is arranged on the surface of the bearing frame. The chiseling mechanism includes a positioning component and a telescopic component. The positioning component is located on the side wall of the bearing frame and is connected to both ends of the transverse plate. The telescopic component is located between the two side walls of the bearing frame.

2. The prefabricated bridge deck roughening device according to claim 1, characterized in that, The translation component includes a threaded rod rotatably installed by the common side walls of the opposite sides of the fixing frame. The threaded rod is helically connected to the bearing frame. A first motor is fixedly installed on the side wall of the fixing frame. The output shaft of the first motor is connected to the threaded rod.

3. The prefabricated bridge deck roughening device according to claim 1, characterized in that, The positioning component includes vertical grooves respectively opened on the opposite side walls of the bearing frame. A sliding block is slidably installed in the vertical groove. The sliding blocks are respectively connected to both ends of the transverse plate. A compression spring connected to the sliding block is fixedly installed on the bottom wall of the vertical groove.

4. A precast bridge deck roughening device according to claim 3, characterized in that, The telescopic component includes a transmission column rotatably installed between the opposite side walls of the bearing frame and located above the transverse plate. A cam that cooperates with the transverse plate is fixedly installed on the surface of the transmission column. One end of the transmission column extends outside the side wall of the bearing frame and is connected to a second motor.

5. A precast bridge deck roughening device according to claim 1, characterized in that, The cleaning component includes two groups of oppositely distributed side plates fixedly installed on the side wall of the fixing frame. A cleaning rod is rotatably installed between the two groups of side plates. A plurality of groups of evenly distributed brushes are arranged on the surface of the cleaning rod. A fixed tooth disc is fixedly installed on the surface of the cleaning rod. A rack that meshes with the fixed tooth disc is fixedly installed on the bottom wall of the bearing frame through a bracket.