Granulator with safety protection structure

By introducing a limit roller and heating mixing rod structure into the pelletizer, safety hazards and uneven drying of pellets are solved during the cleaning process, safety protection and efficient drying effects are achieved, and equipment costs are reduced.

CN223147490UActive Publication Date: 2025-07-25JIANGYIN LONGSHAN SYNTHETIC MATERIAL
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Patent Information

Application Number
CN202422421697.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-25
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing pelletizers are prone to harm staff during cleaning, and the pellet drying effect is poor, making it prone to clumping and adhesion.

Method used

A pelletizer with a safety protection structure is designed. By setting a limit roller and a protective structure in the case, it avoids accidentally touching the motor and causing the gear knife roller to rotate, and ensures that the pellets are heated evenly through the heating plate and the stirring rod, combining fan cooling and dustproof plate to prevent dust from entering.

Benefits of technology

It realizes safety protection during the cleaning process, ensures that the pellets are evenly dried, avoids injuries to staff, and improves the drying effect and cooling efficiency of the pellets, reducing the cost of power equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a granulator with a safety protection structure, which relates to the technical field of granulation, and comprises a casing and a feeding cover, the feeding cover is arranged at the left end of the casing, a gear knife roll is fixed on the front side surface of a belt pulley at the output end of a motor, a cleaning door is mounted at the front end of the casing through a hinge, and the cleaning door is connected with the motor. A guide plate fixed in the machine shell is arranged below the first bearing shaft, a mounting ring is fixed to the top end of the machine shell, a fan is mounted at the bottom end of the mounting ring, a drying shell is fixed to the right side face of the machine shell, a heating plate is mounted at the right end of the drying shell, and a stirring rod is rotationally mounted in the drying shell. A shielding cover is rotationally mounted at the bottom end of the drying shell, a butt joint plate is fixed to the outer side face of the bottom end of the drying shell, and an insertion rod penetrates through the interior of the butt joint plate. According to the granulator with the safety protection structure, the drying effect of granules is ensured, the granules are uniformly heated, and the situation that a gear knife roll rotates due to the fact that workers get an electric shock mistakenly during cleaning is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of pelletizing, in particular to a pelletizer with a safety protection structure. Background Art

[0002] In the production process of plastic pellets, the plastic pellets need to be heated and melted first, extruded into strips, and then cooled to solidify the strips. The pelletizer is used to pelletize the pelletizer, and a cooling structure is installed on the pelletizer to quickly dissipate heat.

[0003] The Chinese utility model patent with the authorization announcement number CN 203471838 U discloses a plastic pellet production device, the pelletizer includes a housing, a feed port is arranged on one side of the housing, a discharge port is arranged on one side of the housing, and a drying fan is arranged on the housing near the discharge port. The drying fan is arranged at the feed port of the pelletizer housing, which can not only reduce the moisture on the surface of the plastic pellets, but also cool the pellets again, so that the plastic pellets are not easy to clump or stick together;

[0004] However, in the existing pelletizer, when the staff is cleaning the inside of the casing, if the motor is accidentally touched, the gear cutter roller will rotate, which will injure the staff. When discharging the material, the cut pellets are dried by the drying structure, but the pellets fall quickly and the drying effect of the pellets is poor. Therefore, we propose a pelletizer with a safety protection structure to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a pelletizer with a safety protection structure to solve the problem of the existing pelletizer proposed in the above background technology that when the staff is cleaning the inside of the casing, once the motor is accidentally touched, the gear cutter roller will rotate, which will injure the staff; when discharging the material, the cut pellets are dried by the drying structure, but the pellets fall quickly and the drying effect of the pellets is poor.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a pelletizer with a safety protection structure, including a casing and a feed cover:

[0007] A feed cover is arranged at the left end of the casing, and a first receiving shaft is fixed inside the casing, a second receiving shaft is arranged above the first receiving shaft, a motor is installed at the rear of the casing, a pulley is fixed at the output end of the motor, and a transmission belt is arranged outside the pulley, a gear cutter roller is fixed on the front side of the pulley at the output end of the motor, and a cleaning door is installed at the front end of the casing through a hinge;

[0008] Below the first receiving shaft, a guiding plate fixed inside the casing is provided. At the top of the casing, a mounting ring is fixed. At the bottom end of the mounting ring, a fan is installed, and at the top end of the mounting ring, a dust-proof plate is fixed.

[0009] On the right side of the casing, a drying shell is fixed. At the right end of the drying shell, a heating plate is installed. Inside the drying shell, a stirring rod is rotatably installed. At the bottom end of the drying shell, a shielding cover is rotatably installed. On the outer side of the bottom end of the drying shell, a docking plate is fixed, and a plug rod penetrates through the inside of the docking plate.

[0010] Preferably, the second receiving shaft is rotatably installed inside the casing.

[0011] Preferably, a stirring rod is fixed on the front side of the pulley at the bottom end of the conveyor belt.

[0012] Preferably, a limiting roller penetrates through the inside of the gear cutter roller.

[0013] Preferably, the connection mode of the limiting roller and the casing is snap connection.

[0014] Preferably, a plug rod is engaged inside the shielding cover, and the left end of the shielding cover is limited on the drying shell through the plug rod.

[0015] Preferably, the right end of the guiding plate is fixed to the left end of the drying shell, and both the front and rear ends of the drying shell are in a porous structure.

[0016] Preferably, the drying shell is communicated with the casing.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the granulator with a safety protection structure, the drying effect of the pellets is ensured, the pellets are evenly heated, and it is avoided that the staff accidentally touches the motor during cleaning, resulting in the rotation of the gear cutter roller.

[0018] 1. The cut pellets enter the inside of the drying shell along the inclined surface of the guiding plate. The heating plate heats the pellets inside the drying shell to ensure the drying effect of the pellets, and the rotation of the stirring rod stirs the pellets, so that the pellets are evenly heated.

[0019] The motor is driven by the pulley and the conveyor belt, so that the stirring rod and the gear cutter roller rotate simultaneously, reducing the use of power equipment and lowering the cost.

[0020] 2. When cleaning the inside of the casing, the limiting roller is inserted into the inside of the gear cutter roller and the casing. The casing, the gear cutter roller and the limiting roller form a protection structure, avoiding that the staff accidentally touches the motor during cleaning, resulting in the rotation of the gear cutter roller.

[0021] 3. Start the fan, and quickly cool the gear cutter roller by guiding the air through the fan. During the air guiding process, the dust in the air is blocked by the dust-proof plate, avoiding the dust from entering the inside of the casing. Brief Description of the Drawings

[0022] Figure 1 This is a schematic axonometric sectional view of the present utility model;

[0023] Figure 2 This is a schematic front axonometric view of the present utility model;

[0024] Figure 3 This is a schematic rear axonometric view of the present utility model;

[0025] Figure 4 This is a schematic view of the connection structure between the conveyor belt and the gear cutter roller of the present utility model;

[0026] Figure 5 This is a schematic top axonometric view of the present utility model.

[0027] In the figure: 1, housing; 2, feed cover; 3, first receiving shaft; 4, second receiving shaft; 5, motor; 6, pulley; 7, conveyor belt; 8, gear cutter roller; 9, limiting roller; 10, guiding plate; 11, mounting ring; 12, fan; 13, dust-proof plate; 14, drying housing; 15, heating plate; 16, stirring rod; 17, shielding cover; 18, docking plate; 19, insertion rod; 20, cleaning door. Detailed Description of the Preferred Embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Embodiment 1: Please refer to Figure 1 , Figure 3 and Figure 5 . For the existing granulator, when the staff cleans the inside of the housing 1 and accidentally touches the motor 5, causing the gear cutter roller 8 to rotate, it will harm the staff. To solve this technical problem, the following technical content is disclosed in this embodiment;

[0030] A granulator with a safety protection structure, a cleaning door 20 is installed at the front end of the housing 1 through a hinge, a motor 5 is installed at the rear of the housing 1, a pulley 6 is fixed to the output end of the motor 5, and a conveyor belt 7 is arranged outside the pulley 6. A gear cutter roller 8 is fixed to the front side of the pulley 6 at the output end of the motor 5, and a limiting roller 9 penetrates through the inside of the gear cutter roller 8. The connection mode between the limiting roller 9 and the housing 1 is snap connection;

[0031] When the casing 1 needs to be cleaned, start the motor 5. The motor 5 drives the gear cutter roller 8 to rotate until the holes in the gear cutter roller 8 are aligned with the holes at the rear end of the casing 1. Then rotate the cleaning door 20 to open the casing 1. Insert the limiting roller 9 into the holes of the gear cutter roller 8. The rear end of the limiting roller 9 is snapped into the rear end of the casing 1 to limit the gear cutter roller 8 and prevent accidental contact with the motor 5, which may cause the gear cutter roller 8 to rotate. The limiting roller 9, the gear cutter roller 8 and the casing 1 form a safety protection structure;

[0032] Embodiment 2: In the existing pelletizer, when discharging, the cut pellets are dried by a drying structure. However, the pellets fall rapidly, and the drying effect of the pellets is poor. To solve this technical problem, the following technical content is disclosed in this embodiment. Please refer to Figures 1 - 5 ;

[0033] A feed cover 2 is provided at the left end of the casing 1, and a first receiving shaft 3 is fixed inside the casing 1. A second receiving shaft 4 is arranged above the first receiving shaft 3, and a guide plate 10 fixed inside the casing 1 is arranged below the first receiving shaft 3. A drying casing 14 is fixed to the right side of the casing 1, and a heating plate 15 is installed at the right end of the drying casing 14. A stirring rod 16 is rotatably installed inside the drying casing 14, and a shielding cover 17 is rotatably installed at the bottom end of the drying casing 14. A docking plate 18 is fixed to the outer side of the bottom end of the drying casing 14, and a plug rod 19 passes through the inside of the docking plate 18. The second receiving shaft 4 is rotatably installed inside the casing 1. A stirring rod 16 is fixed to the front side of the pulley 6 at the bottom end of the conveyor belt 7. The inside of the shielding cover 17 is engaged with the plug rod 19, and the left end of the shielding cover 17 is limited to the drying casing 14 through the plug rod 19. The right end of the guide plate 10 is fixed to the left end of the drying casing 14, and both the front and rear ends of the drying casing 14 are of a porous structure. The drying casing 14 is communicated with the casing 1;

[0034] The material enters the inside of the casing 1 from the feed cover 2. The material is located between the first receiving shaft 3 and the second receiving shaft 4. The motor 5 drives the pulley 6, the conveyor belt 7, the gear cutter roller 8 and the stirring rod 16 to rotate. The gear cutter roller 8 cuts the material during rotation, and the gear cutter roller 8 drives the material to move to the right when cutting the material, so that the second receiving shaft 4 rotates;

[0035] The cut pellets fall onto the guide plate 10 and then fall into the inside of the drying casing 14 from the guide plate 10. The rotation of the stirring rod 16 stirs the pellets, and the heating plate 15 heats the pellets inside the drying casing 14 to dry the pellets. After the pellets are dried for a period of time, pull out the plug rod 19 inside the shielding cover 17 and the docking plate 18 to the left, and then flip the shielding cover 17 to unload the pellets inside the drying casing 14 to ensure the drying effect of the pellets;

[0036] Embodiment 3: The technical content disclosed in this embodiment is a further improvement based on the above Embodiment 2. When the existing pelletizer is cooled, dust will be introduced into the casing 1, which is inconvenient for dust blocking. To solve this technical problem, the following technical content is disclosed in this embodiment, as Figure 1 , Figure 3 and Figure 5 shown;

[0037] An installation ring 11 is fixed to the top end of the casing 1. A fan 12 is installed at the bottom end of the installation ring 11, and a dust-proof plate 13 is fixed to the top end of the installation ring 11. During the cutting process, the fan 12 is started. Under the action of the fan 12, external air enters the interior of the casing 1, enabling the gear cutter roller 8 to dissipate heat quickly. The dust-proof plate 13 blocks the dust in the air, preventing dust from entering the interior of the casing 1;

[0038] The above completes a series of operations of the pelletizer with a safety protection structure. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0039] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here.

[0040] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A granulator with a safety protection structure, comprising a machine shell (1) and a feed cover (2), characterized in that: A feed cover (2) is arranged at the left end of the machine shell (1), and a first receiving shaft (3) is fixed inside the machine shell (1). A second receiving shaft (4) is arranged above the first receiving shaft (3). A motor (5) is installed at the rear of the machine shell (1). A pulley (6) is fixed to the output end of the motor (5), and a transmission belt (7) is arranged outside the pulley (6). A gear cutter roller (8) is fixed to the front side of the pulley (6) at the output end of the motor (5). A cleaning door (20) is installed at the front end of the machine shell (1) through a hinge; A guiding plate (10) fixed inside the machine shell (1) is arranged below the first receiving shaft (3). An installation ring (11) is fixed to the top of the machine shell (1). A fan (12) is installed at the bottom end of the installation ring (11), and a dust-proof plate (13) is fixed to the top end of the installation ring (11); A drying shell (14) is fixed to the right side of the machine shell (1), and a heating plate (15) is installed at the right end of the drying shell (14). A stirring rod (16) is rotatably installed inside the drying shell (14). A shielding cover (17) is rotatably installed at the bottom end of the drying shell (14). A docking plate (18) is fixed to the outer side of the bottom end of the drying shell (14), and a plug rod (19) penetrates through the inside of the docking plate (18).

2. The pelletizer with a safety protection structure according to claim 1, wherein: The second receiving shaft (4) is rotatably installed inside the machine shell (1).

3. A pelletizer with a safety protection structure according to claim 1, wherein: A stirring rod (16) is fixed to the front side of the pulley (6) at the bottom end of the transmission belt (7).

4. A pelletizer with a safety protection structure according to claim 1, characterized in that: A limiting roller (9) penetrates through the inside of the gear cutter roller (8).

5. The granulator with a safety protection structure according to claim 4, characterized in that: The limiting roller (9) is connected to the machine shell (1) in a snap-fit manner.

6. A pelletizer with a safety protection structure according to claim 1, characterized in that: The plug rod (19) is snap-fitted inside the shielding cover (17), and the left end of the shielding cover (17) is limited to the drying shell (14) through the plug rod (19).

7. A pelletizer with a safety protection structure according to claim 1, characterized in that: The right end of the guiding plate (10) is fixed to the left end of the drying shell (14), and both the front and rear ends of the drying shell (14) are of a porous structure.

8. A pelletizer with a safety protection structure according to claim 1, characterized in that: The drying shell (14) is communicated with the machine shell (1).

Citation Information

Patent Citations

  • Granulator

    CN203471838U