Film impurity chopping knife roll and chopping device

Abstract

The utility model discloses a film impurity chopping knife roll and a chopping device, and belongs to the technical field of residual film mixture recycling equipment. A film impurity chopping knife roll and chopping device comprises a roller, transverse knives and discharging plates are arranged in the axis direction of the roller, a knife disc is fixedly connected to the roller, the discharging plates are circumferentially and equidistantly distributed on the roller, the transverse knives are circumferentially and equidistantly distributed on the knife disc, and the transverse knives and the discharging plates are arranged in a staggered mode; the fan-shaped cutters are continuously arranged; according to the film sundry cutting device, film sundry materials can be preliminarily cut through the fixed cutter, and the transverse cutter and the fan-shaped cutter can be driven to fully cut the film sundry materials conveyed into the cutting shell cover by starting the second motor, so that the film sundry materials are prevented from being accumulated, blocked and halted in an inner cavity of the cutting shell cover; and it is guaranteed that the knife roll assembly cannot be wound by the film sundries, and then the chopping efficiency of the film sundries is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of residual film recycling equipment, in particular to a film and impurity shredding cutter roller and a shredding device. Background Art

[0002] The ground film, namely the ground covering film, is usually a transparent or black PE film, which is widely used in modern agriculture to keep the soil temperature, reduce water evaporation, inhibit weed growth and increase crop yield. However, the large-scale use of ground film also brings environmental pollution problems.

[0003] Although the existing residual film recycling equipment alleviates the problem of ground film pollution in cotton fields to a certain extent, the impurity content of the ground film after mechanical recycling is relatively high, and "knotting" is serious, that is, the flexible residual film in the form of strips or sheets and the impurities such as woody straws and soil in the form of strips in the residual film mixture after mechanical recycling are tightly wound and wrapped together, resulting in the inability to recycle the ground film and cotton stalks. Therefore, shredding the residual film and cotton stalks and separating the film and impurities, converting the rich cotton stalk resources into high-quality fuels, artificial boards, feeds, etc., and processing the waste ground film into plastic products can turn the machine-harvested residual film mixture into treasure to solve the problem of residual film pollution.

[0004] In the film and impurity shredding technology, the existing shredding cutter roller can shred the film and impurities. However, due to the softness of the film and impurity mixture and the presence of some blocky structures, when the blocky film and impurity mixture enters the shredding component, it is easy to accumulate, jam, and even freeze in the shredding cavity. In addition, the shredded materials are easy to rotate with the cutter roller continuously, resulting in winding around the cutter roller, which also affects the shredding efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the problem in the prior art that the shredding cutter roller is easily wound by the shredded film and impurities, thereby affecting the shredding efficiency, and to provide a film and impurity shredding cutter roller and a shredding device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A film and impurity shredding cutter roller includes: a roller barrel, wherein a transverse knife and a discharge plate are arranged along the axial direction of the roller barrel, a cutter disc is fixedly connected to the roller barrel, the discharge plates are circumferentially and equidistantly distributed on the roller barrel, the transverse knives are circumferentially and equidistantly distributed on the cutter disc, and the transverse knives and the discharge plates are arranged alternately; a plurality of groups of continuously arranged sector knives are annularly distributed on the circumferential surface of the roller barrel, wherein the discharge plates correspond to the wave crests, and the transverse knives correspond to the wave troughs.

[0008] To ensure the stability of the transverse knife and the discharging plate, preferably, the cutter head includes a first cutter head fixedly installed at both ends of the roller and a second cutter head fixedly installed in the middle of the roller, and the transverse knives on both adjacent sides of the second cutter head correspond to the discharging plate.

[0009] To facilitate the installation of the roller, further, a transmission shaft fixedly connected to both ends of the roller is further included, and the transmission shaft is arranged along the axis of the first cutter head.

[0010] A shredding device further includes a belt conveyor, and a feeding part and a shredding part are arranged on the belt conveyor, and the roller is rotatably arranged in the shredding part.

[0011] To facilitate the transmission of the film and miscellaneous materials into the shredding housing, further, the feeding part includes a feeding frame fixedly connected to the belt conveyor, a feeding roller is rotatably installed in the feeding frame, a first motor is fixedly installed at the top of the feeding frame, and the first motor is connected to the feeding roller through a belt drive.

[0012] To drive the transverse knife and the fan-shaped knife to shred the materials, further, the shredding part includes a shredding base fixedly connected to the belt conveyor, a shredding housing is fixed on the top of the shredding base, a fixed knife is fixedly installed at the feeding port of the shredding housing, wherein, a second motor is fixedly installed on the belt conveyor, the transmission shaft is rotatably connected to the shredding housing, and the second motor is connected to the transmission shaft through a belt drive.

[0013] Compared with the prior art, the present utility model provides a film and miscellaneous shredding cutter roller and a shredding device, which have the following beneficial effects:

[0014] 1. For this film and miscellaneous shredding cutter roller and shredding device, by starting the second motor, it can drive the transverse knife and the fixed knife to fully shred the film and miscellaneous materials transmitted into the shredding housing. When encountering blocky film and miscellaneous materials, the fan-shaped knife will slide and crush them, avoiding the accumulation, jamming and crashing of the film and miscellaneous materials in the inner cavity of the shredding housing, ensuring that the cutter roller assembly will not be entangled by the film and miscellaneous materials, and thus improving the shredding efficiency of the film and miscellaneous materials.

[0015] 2. For this film and miscellaneous shredding cutter roller and shredding device, through the setting of the discharging plate, the air flow disturbance in the inner cavity of the shredding housing can be accelerated, so as to facilitate the discharge of the shredded materials from the bottom of the device, which helps to improve the processing efficiency of the film and miscellaneous materials.

[0016] The parts not involved in this device are the same as or can be implemented by the prior art. The present utility model solves the problem in the prior art that the shredding cutter roller is easily entangled by the shredded film and miscellaneous materials, thereby affecting the shredding efficiency. Description of the Drawings

[0017] Figure 1An isometric structural schematic diagram of a shaft of a film impurity shredding cutter roll proposed by the present utility model;

[0018] Figure 2 A roller structure schematic diagram of a film impurity shredding cutter roll proposed by the present utility model;

[0019] Figure 3 A sector cutter structure schematic diagram of a film impurity shredding cutter roll proposed by the present utility model;

[0020] Figure 4 An isometric structural schematic diagram of a shredding device proposed by the present utility model;

[0021] Figure 5 A partial isometric structural schematic of a shredding device proposed by the present utility model Figure 1 ;

[0022] Figure 6 A partial isometric structural schematic of a shredding device proposed by the present utility model Figure 2 .

[0023] In the figure: 1, belt conveyor; 21, feeding frame; 22, feeding roller; 23, first motor; 31, shredding housing; 32, second motor; 33, shredding base; 34, fixed cutter; 351, transmission shaft; 352, first cutter disc; 353, second cutter disc; 354, transverse cutter; 355, sector cutter; 356, discharge plate; 357, roller. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0026] Embodiment:

[0027] Refer to Figures 1-6The embodiment of the utility model provides a film impurity shredding knife roller, comprising: a roller 357, wherein a transverse knife 354 and a discharge plate 356 are arranged along the axis direction of the roller 357, a knife disc is fixedly connected to the roller 357, the discharge plate 356 is equidistantly distributed on the roller 357 in a circle, the transverse knives 354 are equidistantly distributed on the knife disc in a circle, and the transverse knives 354 and the discharge plate 356 are staggered; here, 3-8 transverse knives 354 are preferably arranged, and the blade of the transverse knife 354 has a sandwich with the horizontal plane The angle is preferably 2-7° to achieve sliding cutting and reduce operating power consumption. Multiple groups of continuously arranged fan-shaped knives 355 are used to cut blocky film impurities into pieces to avoid jamming and freezing. Here, the blade curve of the fan-shaped knife 355 is a logarithmic spiral or an Archimedean spiral. The purpose is to reduce the sliding cutting resistance. It is mainly distributed in an annular shape on the circumferential surface of the roller 357, thereby forming an annular wavy structure, in which the discharge plate 356 corresponds to the crest of the wavy structure, and the transverse knife 354 corresponds to the trough of the wavy structure.

[0028] Specifically, when in use, the transverse knife 354 and the fan-shaped knife 355 can fully shred the film debris materials transmitted to the shredding shell cover 31, avoiding the accumulation, jamming and freezing of the film debris materials in the inner cavity of the shredding shell cover 31, ensuring that the knife roller assembly will not be entangled by the film debris materials, thereby improving the shredding efficiency of the film debris materials, and through the setting of the discharge plate 356, it is possible to facilitate the rapid discharge of the shredded materials, which helps to improve the processing efficiency of the film debris.

[0029] The blade discs in the film impurity shredding roller include a first blade disc 352 fixedly mounted at both ends of a roller 357 and a second blade disc 353 fixedly mounted in the middle of the roller 357. The transverse blades 354 on the adjacent sides of the second blade disc 353 correspond to the discharge plate 356, and can be aligned or set correspondingly within a range of 2-5 cm. The main purpose is to ensure that the transverse blades 354 on both sides are staggered at a certain angle to reduce the resistance of a single cutting.

[0030] Specifically, by disposing the first blade disc 352 and the second blade disc 353, the stability of the transverse blade 354 and the discharge plate 356 can be ensured.

[0031] The film impurity shredding knife roller further includes a transmission shaft 351 fixedly connected to both ends of the roller 357 , and the transmission shaft 351 is arranged along the axis of the first knife disc 352 .

[0032] Specifically, by providing the transmission shaft 351 , it is possible to facilitate installation of the roller 357 .

[0033] A shredding device also includes a belt conveyor 1. The belt conveyor 1 is provided with a feeding part and a shredding part. A roller 357 is rotatably arranged in the shredding part.

[0034] The feeding part in the shredding device includes a feeding frame 21 fixedly connected to the belt conveyor 1. A feeding roller 22 is rotatably installed in the feeding frame 21. A first motor 23 is fixedly installed at the top of the feeding frame 21. The output end of the first motor 23 is connected to the feeding roller 22 through belt drive. The belt drive includes belt pulleys and a belt, and is used to connect and drive the output end of the first motor 23 and the feeding roller 22.

[0035] Specifically, during use, by starting the first motor 23 and driving the feeding roller 22 to rotate, it is convenient to assist in transporting the film and miscellaneous materials on the belt conveyor 1, so as to shred the materials.

[0036] The shredding part in the shredding device includes a shredding base 33 fixedly connected to the belt conveyor 1. A shredding housing 31 is fixed on the top of the shredding base 33. A fixed knife 34 is fixedly installed at the feeding port of the shredding housing 31. Among them, a second motor 32 is fixedly installed on the belt conveyor 1. A transmission shaft 351 is rotatably connected to the shredding housing 31. The output end of the second motor 32 is connected to the transmission shaft 351 through belt drive. The belt drive includes belt pulleys and a belt, and is used to connect and drive the output end of the second motor 32 and the transmission shaft 351.

[0037] Specifically, during use, by starting the second motor 32 and driving the transmission shaft 351 and the roller 357 to rotate, and at the same time driving the transverse knife 354, the fan-shaped knife 355 and the discharge plate 356 to rotate together, the film and miscellaneous materials transported into the shredding housing 31 can be shredded.

[0038] Working principle: During the use of this film and miscellaneous shredding cutter roller and shredding device, first, the belt conveyor 1 is used to transport the film and miscellaneous materials. At the same time, the first motor 23 is started and the feeding roller 22 is driven to rotate, which is convenient to assist in transporting the film and miscellaneous materials on the belt conveyor 1 into the shredding housing 31. And through the fixed knife 34, the film and miscellaneous materials can be preliminarily cut.

[0039] Moreover, by starting the second motor 32 and driving the transmission shaft 351 and the roller 357 to rotate, and at the same time driving the transverse knife 354, the fan-shaped knife 355 and the discharge plate 356 to rotate together. Through the coordinated use of the transverse knife 354 and the fan-shaped knife 355, the film and miscellaneous materials transported into the shredding housing 31 can be fully shredded, avoiding the accumulation, jamming and stalling of the film and miscellaneous materials in the inner cavity of the shredding housing 31, ensuring that the cutter roller assembly will not be entangled by the film and miscellaneous materials, and thus improving the shredding efficiency of the film and miscellaneous materials.

[0040] In addition, through the setting of the discharge plate 356, the air flow disturbance in the inner cavity of the shredding housing 31 can be accelerated, so as to facilitate the discharge of the shredded materials from the bottom of the device, which helps to improve the processing efficiency of the film and miscellaneous materials.

[0041] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A membrane hybrid chopping cutter roll, characterized in that, Comprising: A roller (357), wherein a transverse knife (354) and a discharge plate (356) are arranged along the axis direction of the roller (357), a cutter disc is fixedly connected to the roller (357), the discharge plates (356) are circumferentially and equidistantly distributed on the roller (357), the transverse knives (354) are circumferentially and equidistantly distributed on the cutter disc, and the transverse knives (354) and the discharge plates (356) are arranged staggeredly; Multiple groups of continuously arranged sector knives (355), annularly distributed on the circumferential surface of the roller (357), wherein the discharge plate (356) corresponds to the wave crest, and the transverse knife (354) corresponds to the wave trough.

2. The membrane hybrid shredding cutter roll according to claim 1, characterized in that, The cutter disc includes a first cutter disc (352) fixedly installed at both ends of the roller (357) and a second cutter disc (353) fixedly installed in the middle of the roller (357), and the transverse knives (354) on both adjacent sides of the second cutter disc (353) correspond to the discharge plates (356).

3. The membrane hybrid shredding cutter roll according to claim 2, characterized in that, It further includes transmission shafts (351) fixedly connected to both ends of the roller (357), and the transmission shafts (351) are arranged along the axis of the first cutter disc (352).

4. A shredding device, comprising a film impurity shredding cutter roll according to any one of claims 1-3, characterized in that, It further includes a belt conveyor (1), and a feeding part and a shredding part are provided on the belt conveyor (1), and the roller (357) is rotatably arranged in the shredding part.

5. The shredding device according to claim 4, wherein The feeding part includes a feeding frame (21) fixedly connected to the belt conveyor (1), a feeding roller (22) is rotatably installed in the feeding frame (21), a first motor (23) is fixedly installed at the top of the feeding frame (21), and the first motor (23) and the feeding roller (22) are connected by a belt drive.

6. The shredding device according to claim 4, wherein The shredding part includes a shredding base (33) fixedly connected to the belt conveyor (1), a shredding housing (31) is fixed to the top of the shredding base (33), and a fixed knife (34) is fixedly installed at the feed inlet of the shredding housing (31), wherein a second motor (32) is fixedly installed on the belt conveyor (1), the transmission shaft (351) is rotatably connected to the shredding housing (31), and the second motor (32) and the transmission shaft (351) are connected by a belt drive.

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