Discharging device of injection molding machine
By designing the discharge device of the injection molding machine, the injection molding parts are cooled by cooling fans and cooling parts, and debris are removed by knocking rods and vibrating conveyor belts, the problem of scalds caused by high temperature of the injection molding parts is solved, and a safe and efficient discharge process is achieved.
Patent Information
- Application Number
- CN202422441916.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The temperature of the injection molded parts is high after discharge, and workers are at risk of being scalded when they take them directly.
Design a feeding device for an injection molding machine, including a rack, a box, a feed port, a conveyor belt, a cooling assembly and an air outlet mechanism, cool the injection molding parts through cooling fans and cooling parts, and remove debris through knocking rods and vibrating conveyor belts, filter impurities by filtering the filter parts to reduce the temperature of the injection molding parts.
The temperature of the injection molded parts is reduced after discharge, which is convenient for manual treatment and reduces the risk of scalds. Impurities and debris are effectively removed and have a significant cooling effect.
Smart Images

Figure CN223147609U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of injection molding machines, and in particular to a discharging device for an injection molding machine. Background Art
[0002] An injection molding machine is the main molding equipment for making various shaped plastic products from thermoplastic or thermosetting materials using plastic molding dies. Its working principle is similar to that of a syringe used for injection. With the thrust of a screw (or plunger), the plastic in a molten state (i.e., viscous flow state) that has been plasticized is injected into a closed mold cavity, and the product is obtained after curing and shaping. Injection molding machines can form plastic products with complex shapes, precise dimensions, or metal inserts in one go, and have been widely used in various fields such as national defense, electromechanics, automobiles, transportation, building materials, packaging, agriculture, culture, education, health, and people's daily lives.
[0003] In the related art, reference can be made to the Chinese utility model patent with the authorization announcement number CN218453141U, which discloses an intermittent plastic injection molding machine. A thermoplastic mechanism is installed inside the box body, and the thermoplastic mechanism is connected to a crushing device at the top of the box body. A telescopic mold mechanism is arranged on one side of the thermoplastic mechanism. An exhaust gas filtering mechanism is installed on the inner top of the box body. The exhaust gas filtering mechanism includes a gas collecting hood, and the gas collecting hood is located on the inner top of the box body. An air inlet fan is installed inside the gas collecting hood, and the top of the gas collecting hood is connected to a filtering cylinder through a delivery pipe. In this intermittent plastic injection molding machine, by opening a connection port on the thermoplastic cylinder, the connection port is connected to the crushing device at the outer top of the box body. By installing an exhaust gas filtering mechanism on the inner top of the box body, the exhaust gas generated during the thermoplastic process is inside the box body, and under the action of the exhaust gas filtering mechanism, the exhaust gas is collected and filtered.
[0004] After the injection molding machine discharges the material, subsequent deburring and other treatments need to be carried out on the injection molded parts. However, the temperature of the injection molded parts is relatively high, and there is a risk of scalding when workers directly take and process them. Summary of the Utility Model
[0005] In order to solve the problem that the temperature of the injection molded parts is relatively high and there is a risk of scalding when workers directly take and process them, this application provides a discharging device for an injection molding machine.
[0006] The discharging device for an injection molding machine provided by this application adopts the following technical solutions:
[0007] A discharging device for an injection molding machine, comprising a frame, a box body is arranged on the frame, a feed inlet is arranged on the upper side of the box body, a feed plate is obliquely arranged at the feed inlet on the box body, a conveyor belt is rotatably installed on the lower side of the feed plate in the box body, a discharge outlet is arranged on one side of the box body where the conveyor belt is located, a cooling assembly is arranged on the box body, the cooling assembly includes a cooling fan and a cooling member, an air inlet pipe is arranged on the box body, the cooling fan is arranged at the air inlet pipe, the cooling member is arranged at the air inlet pipe and is located below the cooling fan, an air outlet is arranged at the bottom of the box body, and an air outlet mechanism is arranged at the air outlet of the box body.
[0008] By adopting the above technical solution, after the injection molded part is discharged, it enters the box body through the feed plate at the feed inlet, falls onto the conveyor belt, the cooling fan intakes air, and after being cooled by the cooling member, it is blown onto the injection molded part on the conveyor belt for cooling. The air is discharged by the air outlet mechanism. The temperature of the discharged injection molded part is relatively low, which is convenient for manual subsequent processing of the injection molded part.
[0009] Optionally, the cooling member includes a cooling coil and a chiller, the cooling coil is arranged in the air inlet pipe and is located below the cooling fan, and the chiller is arranged on the box body and is connected to both ends of the cooling coil.
[0010] By adopting the above technical solution, the circulating coolant of the chiller is transported through the cooling coil, and the cooling fan blows the cold air at the cooling coil into the box body for cooling, and the cooling effect is better.
[0011] Optionally, the air outlet mechanism includes an air outlet fan and an air outlet pipe, the air outlet pipe is arranged at the air outlet of the box body, the air outlet fan is arranged at the air outlet pipe, and a filter element is arranged in the air outlet pipe.
[0012] By adopting the above technical solution, the air outlet fan discharges air, sends the hot air in the box body out of the box through the air outlet pipe, and discharges it after being filtered by the filter element. The filter element reduces the harmful substances in the discharged gas.
[0013] Optionally, the filter element includes a filter frame and an adsorption plate, the filter frame is slidably installed on the air outlet pipe, a filter net is arranged on the filter frame, and the adsorption plate is arranged on the filter frame and is located below the filter net.
[0014] By adopting the above technical solution, some debris and other impurities fall off during the transfer of the injection molded part and finally fall onto the filter net of the filter frame, and the adsorption plate adsorbs the hot air in the box body and then discharges it.
[0015] Optionally, a knocking member is provided at the conveyor belt inside the box body. The knocking member includes a rotating disk and a knocking rod. A knocking motor is provided on the box body. The rotating disk is arranged at the output shaft of the knocking motor. The knocking rod is arranged at the middle position of the conveyor belt and is connected to the rotating disk through a connecting rod.
[0016] By adopting the above technical solution, the knocking motor drives the rotating disk to rotate and drives the knocking rod to move. When the knocking rod moves, it knocks and vibrates the upper and lower sides of the conveyor belt in sequence. The injection molded parts on the conveyor belt rotate with the vibration and contact the cooling air evenly. At the same time, the knocking rod knocks off impurities such as debris on the conveyor belt, reducing the probability of being carried out with the injection molded parts.
[0017] Optionally, a sliding block is slidably installed on the inner side wall of the box body. One end of the knocking rod is provided with a slider. The slider is slidably installed on the sliding block. A spring is provided on the sliding block. One side of the slider is connected to one end of the spring.
[0018] By adopting the above technical solution, when knocking, the knocking rod is pushed by the conveyor belt to slide and drive the spring to compress for buffering, reducing the probability of damage to the conveyor belt caused by the knocking rod.
[0019] Optionally, an air diffuser cover is provided on one side of the air inlet pipe inside the box body. A plurality of air distribution plates are arranged inside the air diffuser cover.
[0020] By adopting the above technical solution, the air diffuser cover increases the air inlet area of the cooling air. At the same time, the air distribution plates equalize the incoming air, and the cooling air blown onto the injection molded parts is evenly distributed, and the cooling effect is better.
[0021] Optionally, a handle is provided on one side of the filter frame.
[0022] By adopting the above technical solution, the filter frame is pulled out through the handle for cleaning, and the operation is relatively convenient.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The injection molded parts enter the box body through the feeding plate, fall onto the conveyor belt. The cooling fan intakes air, and after being cooled by the cooling member, it is blown onto the injection molded parts on the conveyor belt for cooling, and the air exits through the outlet fan. The temperature of the cooled injection molded parts is relatively low, which is convenient for manual subsequent processing of the injection molded parts;
[0025] 2. When the injection molded parts are transported, some debris and other impurities fall off, and finally fall onto the filter net of the filter frame for collection. The adsorption plate adsorbs harmful substances in the hot air inside the box body;
[0026] 3. The knocking motor drives the knocking rod to move, and the upper and lower sides of the conveyor belt are knocked and vibrated. The injection molded parts rotate with the vibration of the conveyor belt and are evenly contacted with the cooling air. At the same time, the knocking rod knocks off impurities such as debris on the conveyor belt, reducing the probability of being carried out with the injection molded parts. Description of the Drawings
[0027] Figure 1 is a three-dimensional structural schematic diagram of the present application.
[0028] Figure 2 is a three-dimensional structural schematic diagram of the conveyor belt of the present application.
[0029] Figure 3 is a cross-sectional view of the present application along the length direction of the box body.
[0030] Figure 4 is an exploded structural schematic diagram of the filter element of the present application.
[0031] Figure 5 is a three-dimensional structural schematic diagram of the knocking member of the present application.
[0032] Those skilled in the art will understand that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the dimensions and positions of some elements in the drawings may be enlarged relative to other elements to help improve the understanding of the embodiments of the present invention.
[0033] Reference Signs: 1, frame; 11, box body; 111, feed inlet; 112, discharge outlet; 113, rotating wheel; 114, rotating motor; 115, air diffuser; 116, air equalizing plate; 117, air outlet; 118, knocking motor; 12, receiving box; 2, feed plate; 3, conveyor belt; 31, edge guard; 32, baffle; 33, mesh hole; 4, cooling fan; 41, air inlet pipe; 42, grille; 5, cooling member; 51, cooling coil; 52, chiller; 6, air outlet mechanism; 61, air outlet fan; 62, air outlet pipe; 7, filter element; 71, filter frame; 711, handle; 712, filter net; 713, sliding groove; 72, adsorption plate; 8, knocking member; 81, rotating disk; 82, knocking rod; 83, sliding block; 831, installation groove; 832, slider; 84, connecting rod; 85, spring. Detailed Embodiments
[0034] The following further details the present application with reference to the drawings.
[0035] The embodiment of the present application discloses a discharging device of an injection molding machine. Refer to Figure 1 and Figure 2, including a frame 1, on which a box body 11 is provided. The box body 11 is located on one side in the length direction and has a feed inlet 111 opened on the upward side. At the feed inlet 111 of the box body 11, a feed plate 2 is provided. The feed plate 2 is inclined, and the lower side of the feed plate 2 is located inside the box body 11. The injection molded parts enter the inside of the box body 11 along the feed plate 2 through the feed inlet 111.
[0036] Refer to Figure 1 and Figure 2 , inside the box body 11, a conveyor belt 3 is provided at the lower side of the feed plate 2. Two parallel rotating wheels 113 are provided inside the box body 11. The conveyor belt 3 is sleeved on the two rotating wheels 113. A rotating motor 114 for driving the rotating wheels 113 to rotate is provided on the outer side wall of the box body 11. An outlet 112 is provided on one side of the box body 11 where the conveyor belt 3 is located. A receiving box 12 is provided outside the box body 11 and below the outlet 112. The injection molded parts fall onto the conveyor belt 3 along the feed plate 2 and are conveyed to the receiving box 12 through the outlet 112 by the conveyor belt 3 for receiving materials.
[0037] Refer to Figure 2 , on the conveyor belt 3, there are edge guards 31 and baffles 32. The edge guards 31 are provided on the opposite sides of the conveyor belt 3 and distributed along the conveyor belt 3. The baffles 32 are provided on the conveyor belt 3 and distributed along the width direction of the conveyor belt 3. The injection molded parts fall to the position between two adjacent baffles 32. There are mesh holes 33 on the conveyor belt 3. When the injection molded parts are transported, the debris and other impurities falling from the injection molded parts fall into the box body 11 through the mesh holes 33.
[0038] Refer to Figure 3 , a cooling assembly is provided on the box body 11. The cooling assembly includes a cooling fan 4 and a cooling member 5. An air inlet pipe 41 is vertically provided at the top of the box body 11. The lower end of the air inlet pipe 41 communicates with the inside of the box body 11. The upper end of the air inlet pipe 41 is provided with a grille 42. The cooling fan 4 is provided inside the air inlet pipe 41 and below the grille 42.
[0039] Refer to Figure 1 and Figure 3 , the cooling member 5 includes a cooling coil 51 and a chiller 52. The cooling coil 51 is provided inside the air inlet pipe 41 and below the cooling fan 4. The chiller 52 is provided on the box body 11 and connected to both ends of the cooling coil 51. Inside the box body 11, an air diffuser 115 is provided on one side of the air inlet pipe 41. A plurality of air distribution plates 116 are provided inside the air diffuser 115. The air distribution plates 116 are distributed along the width direction of the air diffuser 115. The cooling fan 4 intakes air, and after being cooled by the cooling coil 51, it blows to the injection molded parts on the conveyor belt 3 for cooling. The cooled injection molded parts are discharged through the outlet 112. The temperature of the discharged injection molded parts is relatively low, which is convenient for manual subsequent processing of the injection molded parts.
[0040] Refer to Figure 3and Figure 4 Inside the box body 11, an air outlet 117 is arranged on the downward side, and an air outlet mechanism 6 is arranged at the air outlet 117 of the box body 11. The air outlet mechanism 6 includes an air outlet fan 61 and an air outlet pipe 62. The air outlet pipe 62 is arranged at the air outlet 117 of the box body 11, and the air outlet fan 61 is arranged at the downward end of the air outlet pipe 62. A filter element 7 is arranged inside the air outlet pipe 62. The filter element 7 includes a filter frame 71 and an adsorption plate 72. The filter frame 71 is horizontally slidably installed at one side wall of the air outlet pipe 62. A handle 711 is arranged at one side of the filter frame 71. A filter net 712 is arranged on the filter frame 71. A sliding groove 713 is arranged on the filter frame 71 below the filter net 712. The adsorption plate 72 is slidably installed at the sliding groove 713 of the filter frame 71. The air outlet fan 61 blows air, sending the hot air inside the box body 11 out of the box body 11 through the air outlet pipe 62. When the injection molded parts are transported, some debris and other impurities fall, and finally fall to the filter net 712 of the filter frame 71, and are discharged after being filtered by the filter net 712. The adsorption plate 72 reduces the harmful substances in the discharged gas.
[0041] Refer to Figure 5 Inside the box body 11, a knocking member 8 is arranged. The knocking member 8 includes a rotating disk 81 and a knocking rod 82. A knocking motor 118 is arranged on the box body 11. The rotating disk 81 is arranged at the output shaft of the knocking motor 118 and is located inside the box body 11. On the opposite inner side walls of the box body 11 in the width direction of the conveyor belt 3, sliding blocks 83 are slidably installed vertically. An installation groove 831 is arranged on the side surface of the sliding block 83 facing the conveyor belt 3. A slider 832 is slidably installed at the installation groove 831 of the sliding block 83. The knocking rod 82 is arranged between the conveyor belts 3 and is distributed along the width direction of the conveyor belt 3. Both ends of the knocking rod 82 are connected to the slider 832. There are two knocking rods 82 and they are distributed parallel to each other up and down.
[0042] Refer to Figure 5 A connecting rod 84 is rotatably installed on the downward side of the sliding block 83. The connecting rod 84 is rotatably connected to one side surface of the rotating disk 81. The knocking motor 118 drives the rotating disk 81 to rotate, driving the sliding block 83 to move, and further driving the knocking rod 82 to move up and down. When the knocking rod 82 moves, it knocks and vibrates the upper and lower sides of the conveyor belt 3 in sequence. The injection molded parts on the conveyor belt 3 rotate with the vibration and contact the cooling air evenly. At the same time, the knocking rod 82 knocks off the debris and other impurities on the conveyor belt 3, reducing the probability of being carried out with the injection molded parts.
[0043] A spring 85 is arranged at the installation groove 831 of the sliding block 83. One side surface of the slider 832 is connected to one end of the spring 85. When knocking, the knocking rod 82 is pushed by the conveyor belt 3 to slide, driving the spring 85 to compress for buffering, reducing the probability of the knocking rod 82 damaging the conveyor belt 3.
[0044] The implementation principle of the discharging device of an injection molding machine in an embodiment of the present application is as follows: The injection molded part enters the box body 11 along the feeding plate 2, falls to the conveyor belt 3, and is conveyed by the conveyor belt 3 to the material receiving box 12 for material collection. The cooling fan 4 intakes air, blows it out through the cooling coil 51 onto the injection molded part for cooling. The knocking rod 82 knocks on the conveyor belt 3, driving the injection molded part to vibrate and rotate while knocking off debris and other impurities. When the air is blown out by the outlet fan 61, it falls to the filter screen 712 of the filter frame 71 for collection.
[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A discharging device of an injection molding machine, comprising a frame (1), a box body (11) is arranged on the frame (1), a feed inlet (111) is formed in the box body (11) at the upward side, a feed plate (2) is obliquely arranged on the box body (11) at the feed inlet (111), and a conveyor belt (3) is rotatably installed in the box body (11) at the lower side of the feed plate (2), and is characterized in that: The box body (11) is provided with a discharge port (112) on one side of the conveyor belt (3). A cooling assembly is provided on the box body (11). The cooling assembly includes a cooling fan (4) and a cooling member (5). An air inlet pipe (41) is provided on the box body (11). The cooling fan (4) is arranged at the air inlet pipe (41). The cooling member (5) is arranged at the air inlet pipe (41) and is located below the cooling fan (4). An air outlet (117) is provided at the bottom of the box body (11). An air outlet mechanism (6) is provided at the air outlet (117) of the box body (11).
2. The discharging device of an injection molding machine according to claim 1, characterized in that: The cooling member (5) includes a cooling coil (51) and a chiller (52). The cooling coil (51) is arranged in the air inlet pipe (41) and is located below the cooling fan (4). The chiller (52) is arranged on the box body (11) and is connected to both ends of the cooling coil (51).
3. The discharging device of an injection molding machine according to claim 1, wherein: The air outlet mechanism (6) includes an air outlet fan (61) and an air outlet pipe (62). The air outlet pipe (62) is arranged at the air outlet (117) of the box body (11). The air outlet fan (61) is arranged at the air outlet pipe (62). A filtering member (7) is arranged in the air outlet pipe (62).
4. The discharging device of an injection molding machine according to claim 3, characterized in that: The filtering member (7) includes a filtering frame (71) and an adsorption plate (72). The filtering frame (71) is slidably installed on the air outlet pipe (62). A filter net (712) is arranged on the filtering frame (71). The adsorption plate (72) is arranged on the filtering frame (71) and is located below the filter net (712).
5. The discharging device of an injection molding machine according to claim 1, characterized in that: A knocking member (8) is arranged at the conveyor belt (3) inside the box body (11). The knocking member (8) includes a rotating disk (81) and a knocking rod (82). A knocking motor (118) is arranged on the box body (11). The rotating disk (81) is arranged at the output shaft of the knocking motor (118). The knocking rod (82) is arranged at the middle position of the conveyor belt (3) and is connected to the rotating disk (81) through a connecting rod (84).
6. The discharging device of an injection molding machine according to claim 5, characterized in that: A sliding block (83) is slidably installed on the inner side wall of the box body (11). A slider (832) is arranged at one end of the knocking rod (82). The slider (832) is slidably installed on the sliding block (83). A spring (85) is arranged on the sliding block (83). One side of the slider (832) is connected to one end of the spring (85).
7. The discharging device of an injection molding machine according to claim 1, characterized in that: An air diffuser (115) is arranged on one side of the air inlet pipe (41) inside the box body (11). A plurality of air distribution plates (116) are arranged in the air diffuser (115).
8. The discharging device of an injection molding machine according to claim 4, characterized in that: A handle (711) is arranged on one side of the filtering frame (71).
Citation Information
Patent Citations
Intermittent plastic injection molding machine
CN218453141U