Integrated magnetizing and drainage opening material cutting machining device

Abstract

The utility model relates to an integrated magnetizing and drainage opening material cutting machining device which comprises a rack, two positioning mechanisms used for positioning the two ends of a drainage opening material correspondingly, a translation mechanism connected with the positioning mechanisms, magnetizing mechanisms connected with the rack and located on the two sides of the translation mechanism, and a shearing mechanism and a suction group carrying mechanism which are sequentially located above the translation mechanism. The positioning mechanism moves to the position below the shearing mechanism through the translation mechanism, so that the shearing mechanism cuts off a water gap from a water gap material, two materials located on the positioning mechanism are obtained, then the materials are moved to the position corresponding to the magnetizing mechanism through the translation mechanism, and the material collecting box is located at the end point of a carrying path of the magnetizing mechanism. And the suction group carrying mechanism is used for carrying the magnetized materials to the material collection box for collection. By precisely controlling the coordinated action of each component, the integrated automatic operation from runner shearing to finished product magnetizing is realized, the production efficiency is obviously improved, and the labor intensity and the production cost are reduced.

Description

Technical Field

[0001] The present application relates to the fields of magnetizing and gate material cutting, and particularly relates to an integrated magnetizing and gate material cutting device. Background Art

[0002] In the traditional injection molding process, the connection between the finished product and the runner needs to be manually sheared and separated after injection molding, and then the magnet inserts in the finished product are magnetized. This manual operation not only results in uneven runner shearing, affecting product quality, but also has problems of low efficiency and high cost. In order to improve production efficiency and reduce labor costs, the industry urgently needs a device that can automatically process runner shearing and magnetizing operations. Content of the Utility Model

[0003] In order to solve the problems of low efficiency and high cost in manual shearing and separation in the traditional injection molding process, the present application provides an integrated magnetizing and gate material cutting device.

[0004] The integrated magnetizing and gate material cutting device provided by the present application adopts the following technical solutions:

[0005] An integrated magnetizing and gate material cutting device includes a frame, two positioning mechanisms respectively used for positioning both ends of the gate material, a translation mechanism connected to the positioning mechanisms, magnetizing mechanisms connected to the frame and located on both sides of the translation mechanism, a shearing mechanism and a suction group conveying mechanism sequentially located above the translation mechanism, and a material collection box located at the end of the conveying path of the suction group conveying mechanism. The positioning mechanisms are moved to below the shearing mechanism through the translation mechanism, so that the shearing mechanism cuts off the gate of the gate material, thereby obtaining two materials respectively located on the positioning mechanisms, and then the materials are moved to be correspondingly arranged with the magnetizing mechanisms through the translation mechanism, so that the magnetizing mechanisms magnetize the materials. The suction group conveying mechanism is used for conveying the magnetized materials to the material collection box for collection.

[0006] By adopting the above technical solution, the positioning mechanism is used to accurately fix the positions of the finished product and the runner. The positioned finished product is moved under the shearing mechanism by the translation mechanism, and the shearing mechanism precisely cuts the connection between the finished product and the runner, thereby separating the runner and retaining the finished product. Then, the translation mechanism moves the sheared finished product to the magnetizing mechanism, and the magnetizing mechanism automatically magnetizes the magnet part in the finished product. Subsequently, the suction group conveying mechanism conveys the magnetized finished product from the magnetizing position to the material collection box for collection. During the whole process, the device realizes the integrated automatic operation from runner shearing to finished product magnetizing by precisely controlling the coordinated actions of each component. This not only eliminates the problem of uneven runners caused by manual shearing, but also improves the accuracy and consistency of the magnetizing process, significantly enhances the production efficiency, reduces the labor intensity and production cost, and ensures the consistency and stability of product quality, significantly improving the automation level and production capacity of the production line.

[0007] Preferably, the translation mechanism includes an X-axis module, a slide seat slidably matched with the X-axis module, and Y-axis modules respectively located at both ends of the slide seat. The Y-axis modules are connected to the positioning mechanism. The X-axis module is used to drive the Y-axis modules to move, and thus drive the positioning mechanism to move under the shearing mechanism. The Y-axis modules are used to drive one of the positioning mechanisms to move towards the magnetizing mechanism on one side, and the other Y-axis module is used to drive the other positioning mechanism to move towards the magnetizing mechanism on the other side.

[0008] By adopting the above technical solution, through the combination of the X-axis module and the Y-axis module, the accurate movement of the positioning mechanism in the horizontal and vertical directions is realized, thus ensuring that the sprue can be accurately positioned under the shearing mechanism for cutting operation and further moved to the corresponding position of the magnetizing mechanism for magnetizing treatment. The coordinated actions of the X-axis module and the Y-axis module not only improve the accuracy of positioning and processing, but also significantly improve the flexibility and adaptability of the processing device, are applicable to the processing requirements of sprue of different specifications and sizes, and ensure the high efficiency and reliability of the whole production process.

[0009] Preferably, a hopper assembly is provided between the two Y-axis modules. The hopper assembly includes two support plates connected to the slide seat, and a hopper inclined slide plate fixed between the two support plates. The hopper inclined slide plate is used to guide the sprue obtained by cutting the sprue by the shearing mechanism.

[0010] By adopting the above technical solution, through the setting of the hopper assembly, it is possible to effectively guide and collect the sprue material after cutting, avoid the scattering and accumulation of waste materials, and keep the processing site clean. At the same time, the cooperative design of the hopper assembly and the slide base ensures the stable installation and convenient disassembly of the hopper, facilitating the operator to clean and maintain the equipment, reducing the downtime and maintenance costs during the production process, and thus further improving the operating efficiency of the equipment and the production capacity of the production line.

[0011] Preferably, the positioning mechanism includes a positioning seat slidably engaged with the Y-axis module, a positioning member located on the positioning seat and cooperatively installed with one end of the sprue material, and a pressing assembly located on the positioning seat and used to press the sprue material onto the positioning member.

[0012] By adopting the above technical solution, through the setting of the positioning member, the stable fixation of the sprue material during the processing can be achieved, preventing displacement or loosening during the shearing and magnetization operations, and ensuring the processing accuracy and effect. The application of the pressing assembly, through the control of the pressing cylinder, can firmly press the sprue material onto the positioning member, not only improving the positioning accuracy, but also further enhancing the safety and stability of the operation, and reducing the processing errors and equipment wear caused by the sliding or jumping of the material.

[0013] Preferably, the pressing assembly includes a pressing cylinder connected to the positioning seat, a connecting column connected to the driving end of the pressing cylinder, a cross bar with one end connected to the connecting column, and a pressing head connected to the other end of the cross bar. The pressing head is located directly above the positioning member. The pressing cylinder drives the connecting column through the control of the driving end, and through the transmission of the cross bar, the pressing head presses the sprue material downward.

[0014] By adopting the above technical solution, the precise and stable pressing of the sprue material is achieved. The unevenness of manual operation is reduced through automatic control, improving the production efficiency and the quality of the finished product. At the same time, the dependence on manpower is reduced through the automatic system, lowering the labor intensity and production costs.

[0015] Preferably, the shearing mechanism includes a shearing telescopic cylinder connected to the frame, a cutter connecting plate connected to the driving end of the shearing telescopic cylinder, and cutter assemblies located at both ends of the cutter connecting plate. The shearing telescopic cylinder is used to drive the cutter assemblies to press down to cut off the sprue on the sprue material.

[0016] By adopting the above technical solution, it is possible to achieve precise control of the cutter assembly through the drive of the shear expansion cylinder, ensuring the smooth progress of the operation of cutting off the sprue material. The design of the cutter connecting plate and the cutter assembly ensures the stability of the blade and the uniform distribution of the cutting force, avoiding uneven cuts or residues caused by cutter offset or uneven force. This design improves the cutting efficiency and quality of the processing device, ensuring the high efficiency and consistency of sprue material cutting.

[0017] Preferably, the cutter assembly includes a plurality of blades arranged in an interleaved manner for cutting off multiple connection points between the sprue and the material in the sprue material.

[0018] By adopting the above technical solution, it is possible to achieve synchronous cutting of multiple connection points in the sprue material through a plurality of blades arranged in an interleaved manner, ensuring the integrity and efficiency of the cutting operation. This design effectively improves the speed of the cutting operation, reduces the need for multiple positioning and adjustment in a single cut, thereby shortening the processing time. At the same time, it also improves the cutting accuracy, ensuring the quality of the final material.

[0019] Preferably, the magnetizing mechanism includes a fixed seat fixed on the frame and a magnetizing pole head connected to the fixed seat. The magnetizing pole head is used to discharge electricity to magnetize the magnet part of the material.

[0020] By adopting the above technical solution, it is possible to achieve effective magnetization of the magnet part of the material through the precise discharge of the magnetizing pole head, ensuring the accuracy and uniformity of the magnetization operation. The stable installation of the fixed seat ensures the stability of the magnetizing pole head during the operation, avoiding uneven magnetization or deviation, thereby improving the magnetization effect, ensuring that the magnetic quality of the material meets the production requirements, and further enhancing the functionality and service life of the product.

[0021] Preferably, the suction group conveying mechanism includes a suction group expansion cylinder connected to the frame, a suction group connecting plate connected to the driving end of the suction group expansion cylinder, and suction nozzles located at both ends of the suction group connecting plate. The suction nozzles are used for active vacuum adsorption cooperation with the material.

[0022] By adopting the above technical solution, it is possible to achieve safe and stable transportation of the material through the setting of the suction group conveying mechanism. The drive of the suction group expansion cylinder ensures that the suction nozzles can accurately position and adsorb the material, avoiding the dropping or damage of the material during transportation due to position offset or loosening. At the same time, this design reduces the manual handling operation, improves the transportation efficiency and safety, ensures the smooth process of the material from processing to collection, and effectively enhances the automation degree and overall efficiency of the production line.

[0023] Preferably, the integrated magnetization and gate material cutting processing device further includes a discharge port inclined slide plate connected to the frame. When the suction group transporting mechanism transports the material to the end of the transport path, the inlet end of the discharge port inclined slide plate is aligned with the material, and the outlet end of the discharge port inclined slide plate is aligned with the material collection box. The material slides down to the material collection box under the guiding action of the discharge port inclined slide plate.

[0024] By adopting the above technical solution, it is possible to safely and smoothly transport the material to the material collection box through the guiding action of the discharge port inclined slide plate, avoiding problems such as blockage or slipping of the material during transportation. The precise design of the discharge port inclined slide plate ensures that the material can slide down along the set path, further improving the cleanliness and working efficiency of the production line, reducing the need for manual intervention, optimizing the production process, and improving the overall production efficiency and convenience of product collection.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The positioning mechanism of the present application is used to accurately fix the positions of the finished product and the runner. The positioned finished product is moved under the shearing mechanism by the translation mechanism, and the shearing mechanism precisely cuts the connection between the finished product and the runner, thereby separating the runner and retaining the finished product. Then, the translation mechanism moves the sheared finished product to the magnetization mechanism, and the magnetization mechanism automatically magnetizes the magnet part in the finished product. Subsequently, the suction group transporting mechanism transports the magnetized finished product from the magnetization position to the material collection box for collection. During the whole process, the device realizes the integrated automatic operation from runner shearing to finished product magnetization by precisely controlling the coordinated actions of each component. This not only eliminates the problem of uneven runners caused by manual shearing, but also improves the accuracy and consistency of the magnetization process, significantly improves the production efficiency, reduces the labor intensity and production cost, and ensures the consistency and stability of product quality, significantly enhancing the automation level and production capacity of the production line. Description of the Drawings

[0027] Figure 1 is a three-dimensional structural schematic diagram of an integrated magnetization and gate material cutting processing device according to an embodiment of the present application.

[0028] Figure 2 is an enlarged view of A in Figure 1 an embodiment of the present application.

[0029] Figure 3 is a front view of an integrated magnetization and gate material cutting processing device according to an embodiment of the present application.

[0030] Figure 4 is a top view of an integrated magnetization and gate material cutting processing device according to an embodiment of the present application.

[0031] Figure 5 is a schematic cross-sectional view of the cross-section along the Figure 4 direction of A-A in the present embodiment of the application.

[0032] Explanation of reference numerals:

[0033] 1. Frame; 2. Translation mechanism; 21. X-axis module; 22. Slide base; 23. Y-axis module; 24. Hopper assembly; 241. Support plate; 242. Hopper inclined slide; 3. Positioning mechanism; 31. Positioning seat; 32. Positioning member; 33. Pressing assembly; 331. Pressing cylinder; 332. Connecting column; 333. Cross bar; 334. Pressing head; 4. Magnetizing mechanism; 41. Fixed seat; 42. Magnetizing pole head; 5. Shearing mechanism; 51. Shearing telescopic cylinder; 52. Cutter connecting plate; 53. Cutter assembly; 530. Blade; 6. Suction group transporting mechanism; 61. Suction group telescopic cylinder; 62. Suction group connecting plate; 63. Suction nozzle; 7. Material collection box; 8. Outlet inclined slide; 100. Runner material; 100a. Runner; 100b. Material. Detailed implementation manners

[0034] The following further describes the present application in detail Figures 1-5 with reference to the accompanying drawings.

[0035] As Figure 1 shown, an integrated magnetizing and runner material cutting processing device includes a frame 1, two positioning mechanisms 3 respectively used for positioning both ends of the runner material 100, a translation mechanism 2 connected to the positioning mechanism 3, a magnetizing mechanism 4 connected to the frame 1 and located on both sides of the translation mechanism 2, a shearing mechanism 5 and a suction group transporting mechanism 6 sequentially located above the translation mechanism 2, and a material collection box 7 located at the end point of the transporting path of the suction group transporting mechanism 6. The positioning mechanism 3 is moved to the lower part of the shearing mechanism 5 through the translation mechanism 2, so that the shearing mechanism 5 cuts the runner 100a of the runner material 100, and then two materials 100b respectively located on the positioning mechanism 3 are obtained. Then, the material 100b is moved to be correspondingly arranged with the magnetizing mechanism 4 through the translation mechanism 2, so that the magnetizing mechanism 4 magnetizes the material 100b. The suction group transporting mechanism 6 is used for transporting the magnetized material 100b to the material collection box 7 for collection.

[0036] In this embodiment, the positioning mechanism 3 is used to accurately fix the position of the finished product and the flow channel, and the positioned finished product is moved to the bottom of the shearing mechanism 5 by the translation mechanism 2. The shearing mechanism 5 accurately cuts the connection between the finished product and the flow channel, thereby separating the flow channel and retaining the finished product. Next, the translation mechanism 2 moves the sheared finished product to the magnetizing mechanism 4, and the magnetizing mechanism 4 automatically magnetizes the magnet part of the finished product. Subsequently, the suction group transport mechanism 6 transports the magnetized finished product from the magnetizing position to the material collection box 7 for collection. During the whole process, the device realizes the integrated automatic operation from flow channel shearing to finished product magnetization by precisely controlling the coordinated actions of each component. This not only eliminates the problem of uneven flow channel caused by manual shearing, but also improves the accuracy and consistency of the magnetization process, significantly improves production efficiency, reduces labor intensity and production costs, and ensures the consistency and stability of product quality, significantly improving the automation level and production capacity of the production line.

[0037] Preferably, Figure 4 As shown, the nozzle material 100 includes the nozzle and the material 100b connected to both ends of the nozzle 100a. The problem of the original process is that the material 100b is connected to the nozzle 100a, and the flow channel is manually cut off after injection molding, and then the magnet insert position of the material 100b is magnetized. Manual operation will result in uneven flow channel shearing, low efficiency and high cost; now the material 100b and the nozzle 100a are automatically sheared and separated, and the product is pushed to the magnetization fixture by a cylinder to magnetize the magnet part, realizing automated production, improving efficiency and reducing costs;

[0038] The specific implementation scheme is to manually place the nozzle material 100 to the positioning mechanism 3 and fix the product. The X-axis module 21 electric cylinder in the translation mechanism 2 pushes the two Y-axis modules 23 in the translation mechanism 2 with the product placed under the shearing cylinder n, and the shearing cylinder n presses down, and the shearing mechanism 5 shears the connection between the nozzle 100a and the material 100b. After the shearing is completed, the two Y-axis module 23 electric cylinders push the product to the magnetizing mechanism 4 one to the left and one to the right respectively, and the magnetizing pole head 42 in the magnetizing mechanism 4 discharges to magnetize the magnet part. After the magnetization is completed, the suction group transport mechanism 6 sucks the product to the inclined slide 8 of the discharge port, and finally flows to the material collection box 7; after each step of the whole process is in place, there is an induction line sensing in place before the next action, which will not be repeated here.

[0039] Specifically, Figure 1As shown in the figure, the translation mechanism 2 includes an X-axis module 21, a slide 22 slidably engaged with the X-axis module 21, and Y-axis modules 23 respectively located at both ends of the slide 22. The Y-axis module 23 is connected to the positioning mechanism 3. The X-axis module 21 is used to drive the Y-axis module 23 to move, and then drive the positioning mechanism 3 to move under the shearing mechanism 5. The Y-axis module 23 is used to drive one of the positioning mechanisms 3 to move towards the magnetizing mechanism 4 on one side, and the other Y-axis module 23 is used to drive the other positioning mechanism 3 to move towards the magnetizing mechanism 4 on the other side.

[0040] In this embodiment, the X-axis module 21 is driven by a precision ball screw and a servo motor to enable the slide 22 to achieve precise linear motion in the X-axis direction. The Y-axis module 23 on the slide 22 realizes precise movement along the Y-axis through a slide rail fixedly connected to the slide 22 and a driving screw, ensuring that the positioning mechanism 3 can obtain high-precision positioning control in both the X-axis and Y-axis directions. The Y-axis module 23 realizes independent and synchronous precise movement of the two positioning mechanisms 3 through the feedback mechanism of the servo motor and the high-precision encoder, ensuring that they respectively move to the positions of the shearing mechanism 5 and the magnetizing mechanism 4. Through this design, a smooth transition between different workstations during the shearing and magnetizing processes of the sprue 100 can be achieved, ensuring the efficiency and reliability of the entire operation process.

[0041] In summary, through the combination of the X-axis module 21 and the Y-axis module 23, precise movement of the positioning mechanism 3 in the horizontal and vertical directions is achieved, thereby ensuring that the sprue 100 can be accurately positioned under the shearing mechanism 5 for cutting operation, and further moved to the corresponding position of the magnetizing mechanism 4 for magnetizing treatment. The coordinated action of the X-axis module 21 and the Y-axis module 23 not only improves the accuracy of positioning and processing, but also significantly improves the flexibility and adaptability of the processing device, meeting the processing requirements of different specifications and sizes of the sprue 100, and ensuring the efficiency and reliability of the entire production process.

[0042] Specifically, as Figure 1 shown, a hopper assembly 24 is provided between the two Y-axis modules 23. The hopper assembly 24 includes two support plates 241 connected to the slide 22, and a hopper inclined slide plate 242 fixed between the two support plates 241. The hopper inclined slide plate 242 is used to guide the sprue 100a obtained by cutting the sprue 100 by the shearing mechanism 5.

[0043] In this embodiment, the support plate 241 is firmly connected to the slide base 22 by bolts to ensure the stability of the hopper assembly 24 during translation. The hopper inclined slide plate 242 is made of wear-resistant stainless steel and its surface is precisely polished to reduce the friction during the sliding of the sprue material 100 and ensure its smooth sliding. The hopper inclined slide plate 242 is designed with a certain inclination angle. By optimizing the angle design, the cut-off sprue material 100 can slide naturally by gravity, avoiding jamming or blocking during the sliding process. Through the design of this hopper assembly 24, not only can the cut-off sprue material 100 be effectively collected and guided, but also the pollution of the production site caused by the scattering of waste materials can be avoided, thus keeping the equipment clean and the operation smooth.

[0044] In summary, through the setting of the hopper assembly 24, the cut-off sprue material 100 can be effectively guided and collected, avoiding the scattering and accumulation of waste materials and keeping the processing site clean. At the same time, the cooperative design of the hopper assembly 24 and the slide base 22 ensures the stable installation and convenient disassembly of the hopper, facilitating the operator to clean and maintain the equipment, reducing the downtime and maintenance costs during the production process, and further improving the operation efficiency of the equipment and the production capacity of the production line.

[0045] Specifically, as Figure 1 shown, the positioning mechanism 3 includes a positioning seat 31 slidably matched with the Y-axis module 23, a positioning member 32 located on the positioning seat 31 and cooperatively installed with one end of the sprue material 100, and a pressing assembly 33 located on the positioning seat 31 and used to press the sprue material 100 against the positioning member 32.

[0046] In this embodiment, the positioning seat 31 is made of high-strength aluminum alloy to ensure that it does not deform during long-term use and provides a stable positioning foundation. The positioning member 32 can be precisely matched with the geometric shape of one end of the sprue material 100 through precision machining to achieve reliable fixation of the sprue material 100. The pressing cylinder 331 in the pressing assembly 33 uses a pneumatic component with a high response speed, and the cylinder pressure is adjusted in real time through the control system to adapt to sprue materials 100 of different materials and sizes, ensuring an appropriate pressing force. The connecting column 332 and the cross bar 333 are made of lightweight and high-strength materials, which not only ensure the structural stability during the transmission process but also reduce the inertia of the moving parts, improving the speed and precision of the pressing action. The pressing head 334 is partially wrapped with a flexible material to avoid damaging the surface of the sprue material 100 during the pressing process, thus ensuring the consistency of the processing quality.

[0047] In summary, through the setting of the positioning member 32, the stable fixation of the sprue material 100 during the processing can be achieved, preventing displacement or loosening during the shearing and magnetization operations, and ensuring the processing accuracy and effect. The application of the pressing assembly 33 can firmly press the sprue material 100 on the positioning member 32 through the control of the pressing cylinder 331. This not only improves the positioning accuracy but also further enhances the safety and stability of the operation, reducing processing errors and equipment wear caused by the sliding or jumping of the material 100b.

[0048] Specifically, as Figures 1-2 shown, the pressing assembly 33 includes a pressing cylinder 331 connected to the positioning seat 31, a connecting column 332 connected to the driving end of the pressing cylinder 331, a cross bar 333 with one end connected to the connecting column 332, and a pressing head 334 connected to the other end of the cross bar 333. The pressing head 334 is located directly above the positioning member 32. The pressing cylinder 331 drives the connecting column 332 through the control of the driving end, and through the transmission of the cross bar 333, the pressing head 334 presses the sprue material 100 downward.

[0049] In this embodiment, the pressing cylinder 331 is fixedly connected to the positioning seat 31 through a precision guide rail to ensure the action stability of the pressing cylinder 331 during the working process. The connecting column 332 is made of wear-resistant material and can maintain its stable performance during long-term repeated actions. The cross bar 333 is designed based on the lever principle to achieve a larger pressing force with a smaller cylinder output force. Through this mechanical force-increasing design, the pressing assembly 33 can provide sufficient pressing force while reducing the power consumption of the cylinder. The pressing head 334 is designed as an adjustable structure to adapt to sprue materials 100 of different sizes and shapes, avoiding uneven pressing caused by irregularly shaped sprue materials 100. Through this structural design, the pressing assembly 33 can provide the maximum operating efficiency with the minimum mechanical wear and extend the service life of the equipment.

[0050] In summary, the precise and stable pressing of the sprue material 100 is achieved. Through automatic control, the unevenness of manual operation is reduced, and the production efficiency and product quality are improved. At the same time, through the automatic system, the dependence on manpower is reduced, and the labor intensity and production cost are lowered.

[0051] Specifically, as Figure 5 shown, the shearing mechanism 5 includes a shearing telescopic cylinder 51 connected to the frame 1, a cutter connecting plate 52 connected to the driving end of the shearing telescopic cylinder 51, and cutter assemblies 53 located at both ends of the cutter connecting plate 52. The shearing telescopic cylinder 51 is used to drive the cutter assemblies 53 to press down to cut off the sprue 100a on the sprue material 100.

[0052] In this embodiment, the shearing telescopic cylinder 51 is mounted on the frame 1 through a bracket, and its installation position is precisely calibrated to ensure that the shearing cylinder can apply a shearing force smoothly and vertically during operation. The cutter connecting plate 52 is made of high-strength steel and its surface is heat-treated to improve its wear resistance and impact resistance, ensuring the stability of the cutter assembly 53 during operation. The cutter assembly 53 consists of multiple groups of high-hardness alloy steel blades 530. These blades 530 are precisely ground and staggered, and can cut more than 100 connection points of the sprue material 100 simultaneously, ensuring the neatness of the cut and the cutting efficiency. Driven by the telescopic cylinder, the cutter assembly 53 can complete the cutting operation with a stable and strong pressure, ensuring that there is no residue and no burr on the sprue material 100 during the cutting process, thereby improving the cutting quality and processing accuracy.

[0053] In summary, through the drive of the shearing telescopic cylinder 51, precise control of the cutter assembly 53 can be achieved, ensuring that the cutting operation of the sprue material 100 can proceed smoothly. The design of the cutter connecting plate 52 and the cutter assembly 53 ensures the stability of the blades 530 and the uniform distribution of the cutting force, avoiding uneven cuts or residues caused by cutter offset or uneven force. This design improves the cutting efficiency and cutting quality of the processing device, ensuring the high efficiency and consistency of the cutting of the sprue material 100.

[0054] Specifically, as Figure 3 shown, the cutter assembly 53 includes multiple staggered blades 530 for cutting multiple connection points of the sprue 100a and the material 100b in the sprue material 100.

[0055] In this embodiment, each blade 530 is fixed to the cutter connecting plate 52 by screws, and its position is precisely adjusted to ensure that the spacing and cutting angle between the blades 530 can reach the optimal state. The material of the blade 530 is high-strength and high-hardness alloy steel, which is heat-treated by high-temperature quenching, has excellent wear resistance and impact resistance, and can withstand high-intensity shearing operations. The staggered blades 530 can cut multiple connection points of the sprue material 100 in one action. By alternately applying the shearing force, the stress concentration on a single blade 530 is reduced, thereby extending the service life of the blade 530. In addition, the setting of the staggered blades 530 can also effectively reduce the vibration and noise during the shearing process, ensure the smoothness and precision of the shearing operation, and further improve the cutting effect and the quality of the finished product.

[0056] In summary, through multiple staggered blades 530, synchronous cutting of multiple connection points in the sprue material 100 can be achieved, ensuring the integrity and efficiency of the cutting operation. This design effectively improves the speed of the cutting operation, reduces the need for multiple positioning and adjustment in a single cut, thereby shortening the processing time, and also improves the cutting accuracy, ensuring the quality of the final material 100b.

[0057] Specifically, as Figure 1 shown, the magnetizing mechanism 4 includes a fixed seat 41 fixed on the frame 1 and a magnetizing pole head 42 connected to the fixed seat 41. The magnetizing pole head 42 is used to discharge electricity to magnetize the magnet part of the material 100b.

[0058] In this embodiment, the fixed seat 41 is made of high-strength steel and fixed on the frame 1 by bolts to ensure stability and seismic resistance during the magnetizing process. The magnetizing pole head 42 integrates an efficient discharge circuit inside and magnetizes the magnet part through current pulses. During the magnetizing process, a certain contact pressure is maintained between the pole head and the material 100b to ensure the consistency of the magnetic field strength and the uniformity of the magnetizing effect. The surface of the pole head is coated with an anti-oxidation material to prevent electrode oxidation or corrosion under high-intensity working conditions and ensure the stability of long-term use. The magnetizing pole head 42 is also equipped with a temperature control device, which can monitor and adjust the temperature of the pole head in real time during the magnetizing process to prevent unstable magnetizing effects caused by overheating, thereby ensuring that the magnetism of the material 100b meets the expected requirements and improving the functionality and quality of the product.

[0059] In summary, through the precise discharge of the magnetizing pole head 42, effective magnetization of the magnet part in the material 100b can be achieved, ensuring the accuracy and uniformity of the magnetizing operation. The stable installation of the fixed seat 41 guarantees the stability of the magnetizing pole head 42 during the operation, avoiding uneven magnetization or deviation, thereby improving the magnetizing effect, ensuring that the magnetic quality of the material 100b meets the production requirements, and further enhancing the functionality and service life of the product.

[0060] Specifically, as Figure 5 shown, the suction group carrier mechanism 6 includes a suction group telescopic cylinder 61 connected to the frame 1, a suction group connecting plate 62 connected to the driving end of the suction group telescopic cylinder 61, and suction nozzles 63 located at both ends of the suction group connecting plate 62. The suction nozzles 63 are used for active vacuum adsorption cooperation with the material 100b.

[0061] In this embodiment, the suction group telescopic cylinder 61 is installed on the frame 1 through a precision guide rail and can achieve stable telescopic movement in the vertical direction. The suction group connecting plate 62 is made of a light-weight and high-strength material, which reduces the inertia during movement by reducing its own weight and improves the response speed and accuracy of the cylinder drive. The nozzle 63 is designed as a replaceable modular structure, which is suitable for materials 100b of different specifications and shapes. The nozzle 63 is internally provided with an efficient vacuum generator, which can generate a strong adsorption force in a short time to ensure the stability of the material 100b during transportation. The movement of the suction group telescopic cylinder 61 is precisely controlled by the PLC control system to ensure that the material 100b can be accurately transferred from the magnetizing position to the discharge port and maintain stable position and uniform adsorption force throughout the process, avoiding the material 100b from falling off or shifting and ensuring the continuity and efficiency of the production process.

[0062] In summary, through the setting of the suction group conveying mechanism 6, the safe and stable transportation of the material 100b can be realized. The drive of the suction group telescopic cylinder 61 ensures that the nozzle 63 can accurately position and adsorb the material 100b, avoiding the dropping or damage of the material 100b caused by position deviation or loosening during transportation. At the same time, this design reduces the operation of manual handling, improves the efficiency and safety of transportation, ensures the smooth process of the material 100b from processing to collection, and effectively improves the automation degree and overall efficiency of the production line.

[0063] Specifically, as Figure 1 shown, the one-piece magnetizing and gate scrap removing processing device further includes a discharge port inclined slide plate 8 connected to the frame 1. When the suction group conveying mechanism 6 transports the material 100b to the end of the conveying path, the inlet end of the discharge port inclined slide plate 8 is aligned with the material 100b, and the outlet end of the discharge port inclined slide plate 8 is aligned with the material collection box 7. The material 100b slides down to the material collection box 7 under the guiding action of the discharge port inclined slide plate 8.

[0064] In this embodiment, the inclined slide plate is made of stainless steel and is precisely machined to ensure its smooth and wear-resistant surface. The angle of the inclined slide plate is designed and optimized through calculation to enable the material 100b to maintain a stable speed during sliding, avoiding the impact caused by excessive sliding speed and the stagnation phenomenon caused by too slow sliding. Guide guards are provided at both ends of the inlet and outlet of the inclined slide plate to ensure that the material 100b always stays on the set track during the sliding process and does not deviate from the sliding path. The inclined slide plate is fixed on the frame 1 and the installation angle can be adjusted by bolts to adapt to the sliding requirements of materials 100b with different sizes and weights, so as to ensure that the material 100b can smoothly enter the collection box and avoid the damage of the material 100b or the occurrence of production stagnation caused by unsmooth sliding. Through this design, the inclined slide plate 8 at the discharge port effectively improves the efficiency of material 100b collection, reduces manual intervention, and further enhances the automation level and overall production efficiency of the production line.

[0065] In summary, through the guiding function of the inclined slide plate 8 at the discharge port, the material 100b can be safely and smoothly conveyed to the material collection box 7, avoiding problems such as blockage or sliding of the material 100b during transportation. The precise design of the inclined slide plate 8 at the discharge port ensures that the material 100b can slide along the set path, further improving the cleanliness and working efficiency of the production line, reducing the need for manual intervention, optimizing the production process, and improving the overall production efficiency and convenience of product collection.

[0066] The above are all preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. An integrated magnetization and gate cutting processing device, characterized in that It includes a frame (1), two positioning mechanisms (3) respectively used to position both ends of the sprue, a translation mechanism (2) connected to the positioning mechanism (3), magnetization mechanisms (4) connected to the frame (1) and located on both sides of the translation mechanism (2), a shearing mechanism (5) and a suction group conveying mechanism (6) sequentially located above the translation mechanism (2), and a material collection box (7) located at the end of the conveying path of the suction group conveying mechanism (6). The positioning mechanism (3) moves to the lower part of the shearing mechanism (5) through the translation mechanism (2) so that the shearing mechanism (5) cuts off the sprue of the sprue material, thereby obtaining two materials respectively located on the positioning mechanism (3). Then, the materials are moved to be correspondingly arranged with the magnetization mechanism (4) through the translation mechanism (2) so that the magnetization mechanism (4) magnetizes the materials. The suction group conveying mechanism (6) is used to convey the magnetized materials to the material collection box (7) for collection.

2. The integrated magnetization and gate cutting processing device according to claim 1, characterized in that, The translation mechanism (2) includes an X-axis module (21), a sliding seat (22) slidably matched with the X-axis module (21), and Y-axis modules (23) respectively located at both ends of the sliding seat (22). The Y-axis module (23) is connected to the positioning mechanism (3). The X-axis module (21) is used to drive the Y-axis module (23) to move, and further drive the positioning mechanism (3) to move to the lower part of the shearing mechanism (5). The Y-axis module (23) is used to drive one of the positioning mechanisms (3) to move towards the magnetization mechanism (4) on one side, and the other Y-axis module (23) is used to drive the other positioning mechanism (3) to move towards the magnetization mechanism (4) on the other side.

3. The one-piece magnetization and gate material removal processing device according to claim 2, wherein, A hopper assembly (24) is arranged between the two Y-axis modules (23). The hopper assembly (24) includes two support plates (241) connected to the sliding seat (22), and a hopper inclined slide plate (242) fixed between the two support plates (241). The hopper inclined slide plate (242) is used to guide the sprue obtained by cutting off the sprue material by the shearing mechanism (5).

4. An integrated magnetization and gate cutting processing device according to claim 2, characterized in that, The positioning mechanism (3) includes a positioning seat (31) slidably matched with the Y-axis module (23), a positioning part (32) located on the positioning seat (31) and cooperatively installed with one end of the sprue material, and a pressing assembly (33) located on the positioning seat (31) and used to press the sprue material against the positioning part (32).

5. An integrated magnetization and gate cutting processing device according to claim 4, wherein, The pressing assembly (33) includes a pressing cylinder (331) connected to the positioning seat (31), a connecting column (332) connected to the driving end of the pressing cylinder (331), a cross bar (333) with one end connected to the connecting column (332), and a pressing head (334) connected to the other end of the cross bar (333). The pressing head (334) is located directly above the positioning part (32). The pressing cylinder (331) drives the connecting column (332) by controlling the driving end, and through the transmission of the cross bar (333), the pressing head (334) presses the sprue material downward.

6. The one-piece magnetization and gate cutting processing device according to claim 1, characterized in that, The shearing mechanism (5) includes a shearing telescopic cylinder (51) connected to the frame (1), a cutter connecting plate (52) connected to the driving end of the shearing telescopic cylinder (51), and cutter assemblies (53) located at both ends of the cutter connecting plate (52). The shearing telescopic cylinder (51) is used to drive the cutter assemblies (53) to press downwards to cut off the sprue on the sprue material.

7. An integrated magnetization and gate cutting processing device according to claim 6, characterized in that, The cutter assembly (53) includes a plurality of blades (530) arranged staggeredly for cutting off a plurality of connection points between the sprue and the material in the sprue material.

8. An integrated magnetization and gate cutting processing device according to claim 1, characterized in that The magnetizing mechanism (4) includes a fixed seat (41) fixed on the frame (1) and a magnetizing pole head (42) connected to the fixed seat (41). The magnetizing pole head (42) is used to discharge electricity to magnetize the magnet part of the material.

9. An integrated magnetization and gate cutting processing device according to claim 1, characterized in that, The suction group conveying mechanism (6) includes a suction group telescopic cylinder (61) connected to the frame (1), a suction group connecting plate (62) connected to the driving end of the suction group telescopic cylinder (61), and suction nozzles (63) located at both ends of the suction group connecting plate (62). The suction nozzles (63) are used for active vacuum adsorption cooperation with the material.

10. The one-piece magnetization and gate material cutting processing device according to claim 1, characterized in that The integrated magnetizing and sprue material cutting processing device further includes a discharge port inclined slide plate (8) connected to the frame (1). When the suction group conveying mechanism (6) transports the material to the end point of the conveying path, the inlet end of the discharge port inclined slide plate (8) is aligned with the material, and the outlet end of the discharge port inclined slide plate (8) is aligned with the material collection box (7). The material slides down to the material collection box (7) under the guiding action of the discharge port inclined slide plate (8).

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