PVC water pipe flaring equipment

Abstract

The utility model discloses PVC water pipe flaring equipment which comprises a machine table, a cover body defined by three panels is arranged at the top of the machine table, a pipe conveying frame is arranged on the back face of the cover body, a discharging port of the pipe conveying frame is located in the cover body, and a distribution box is arranged on the side portion of the machine table. And a liftable die assembly is arranged at the top of the cover body. The PVC water pipe flaring equipment relates to the technical field of pipe flaring processing, is simple in structure, can firmly fix a pipe on a station by arranging the upper die and the lower die which can be opened and closed, can effectively avoid the problem of slipping of the pipe, further can quickly unload the flaring pipe by arranging the liftable pipe unloading assembly, and is convenient to use. Compared with a traditional device, the full working hours from feeding of one pipe to flaring and discharging of the pipe are saved by at least two thirds, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe flaring processing, in particular to a PVC water pipe flaring device. Background Technique

[0002] Flaring is a stamping process that expands the open end of a hollow or tubular part outward. Through flaring, a pipe can be connected to a pipe part with a larger diameter.

[0003] The common problem of existing flaring devices is that before flaring a pipe, it is necessary to fix the pipe through a positioning mechanism to avoid the pipe slipping during the flaring operation. However, the current positioning mechanism has a complex structure, and at the same time, the operation is cumbersome during the loading and unloading of the pipe, consuming working hours. For example, a flaring device for PVC water pipes disclosed in the Chinese authorized patent CN215242854 U and a flaring device for PVC water pipes disclosed in CN212528676U both belong to the above situation.

[0004] Therefore, our company proposes a flaring device that can quickly position the pipe, is convenient for loading and unloading, and has a simple structure to solve the above problems. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the prior art, the utility model provides a PVC water pipe flaring device, which solves the problems of complex structure and cumbersome operation of the positioning mechanism of the existing pipe flaring device.

[0007] (2) Technical Solutions

[0008] To achieve the above object, the utility model provides the following technical solutions: A PVC water pipe flaring device includes a machine table. A cover body surrounded by three panels is arranged on the top of the machine table. A pipe conveying rack is arranged on the back of the cover body, and the discharge port of the pipe conveying rack is located inside the cover body. A distribution box is arranged on the side of the machine table.

[0009] A mold closing assembly that can be lifted is arranged on the top of the cover body;

[0010] On the side of the lower mold away from the pipe conveying rack, there is an inclined downward conveying plate, and a discharge plate is arranged below the conveying plate;

[0011] A second cylinder is arranged on one side of the cover body, and a flaring head is installed at the free end of the second cylinder.

[0012] As a further preferred option, traveling wheels and liftable support legs are respectively arranged at the bottom of the machine table.

[0013] As a further preference, the pipe unloading assembly includes a liftable unloading cylinder, a unloading column is installed at the free end of the unloading cylinder, a unloading claw is integrally formed on one side of the unloading column close to the lower die, and the unloading claw is embedded in the lower die and can move up and down in the lower die groove.

[0014] As a further preference, the mold clamping assembly includes a liftable first cylinder, an upper die is installed at the free end of the first cylinder, and an upper die groove matching the lower die groove is formed on the upper die.

[0015] As a further preference, the pipe conveying frame is of a "Z" - shaped structure.

[0016] As a further preference, the flaring part of the flaring head is conical in shape, and a heating cavity is arranged inside the flaring nozzle, and an electric heating wire is arranged in the heating cavity.

[0017] (III) Beneficial effects

[0018] The utility model provides a PVC water pipe flaring device, which has the following beneficial effects:

[0019] This PVC water pipe flaring device has a simple structure. By setting the upper and lower dies that can be opened and closed, the pipe can be firmly fixed at the working station, effectively avoiding the problem of pipe slippage. Further, by setting the liftable pipe unloading assembly, the pipe after flaring can be quickly unloaded and a new pipe can be automatically introduced to the working station, thus achieving the purpose of automatic loading and unloading of pipes. The total working hours of this device from loading a pipe to completing flaring and unloading the pipe are at least two - thirds less than those of traditional devices, improving production efficiency. Description of the drawings

[0020] Figure 1 It is a schematic structural diagram of the utility model;

[0021] Figure 2 It is a front view of the structure of the utility model;

[0022] Figure 3 It is a schematic partial structural diagram of the utility model;

[0023] Figure 4 It is a front view of the structure of the pipe unloading assembly of the utility model;

[0024] Figure 5 It is a rear view of the structure of the pipe unloading assembly of the utility model;

[0025] Figure 6 It is a schematic structural diagram of the pipe conveying frame of the utility model;

[0026] Figure 7 It is a schematic structural diagram of the mold clamping assembly of the utility model;

[0027] Figure 8 This is a cross-sectional view of the flaring head structure of the present utility model.

[0028] In the figure: 1, machine platform; 2, cover body; 3, pipe conveying rack; 4, distribution box; 5, flaring seat; 6, lower die; 61, lower die groove; 7, pipe unloading assembly; 71, unloading cylinder; 72, unloading column; 73, unloading claw; 8, mold clamping assembly; 81, first cylinder; 82, upper die; 83, upper die groove; 9, conveying plate; 10, unloading plate; 11, second cylinder; 12, flaring head; 121, heating cavity; 122, electric heating wire; 13, traveling wheel; 14, support leg. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] As Figure 1-8 shown, the present utility model provides a technical solution: a PVC water pipe flaring device, including a machine platform 1. Traveling wheels 13 and liftable support legs 14 are respectively arranged at the bottom of the machine platform 1. The entire device can be pushed to move through the traveling wheels 13, and the device can be fixed on the ground by adjusting the support legs 14 to make them touch the ground.

[0031] A cover body 2 surrounded by three panels is arranged on the top of the machine platform 1. The front of the cover body 2 is a conveying channel, so it is designed as an open structure.

[0032] A pipe conveying rack 3 is arranged on the back of the cover body 2. The pipe conveying rack 3 is in a "Z" - shaped structure, so more pipes can be stacked. And the angle of the bottom - most conveying rack is relatively gentle, generally with an inclination not higher than 8 degrees. The purpose of this design is to facilitate the unloading column 72 to control the movement of each pipe one by one, so that it is not the case that multiple pipes enter the lower die 6 at one time. The discharge port of the pipe conveying rack 3 is located inside the cover body 2, and a distribution box 4 is arranged on the side of the machine platform 1.

[0033] A flaring seat 5 is arranged in the center of the top of the machine platform 1. The flaring seat 5 is located inside the cover body 2. A lower die 6 is arranged on the top of the flaring seat 5. A lower die groove 61 is opened on the lower die 6, and a pipe unloading assembly 7 is arranged on the flaring seat 5.

[0034] The pipe unloading assembly 7 includes a liftable unloading cylinder 71. The free end of the unloading cylinder 71 is equipped with an unloading column 72. One side of the unloading column 72 abuts against the pipe, and the other side is in contact with the lower die 6. On the side of the unloading column 72 close to the lower die 6, an unloading claw 73 is integrally formed. The unloading claw 73 is embedded in the lower die 6 and can move up and down in the lower die groove 61, so as to eject the pipe from the lower die groove 61.

[0035] At the top of the cover body 2, a mold closing assembly 8 is provided which can be lifted. The mold closing assembly 8 includes a liftable first cylinder 81. The free end of the first cylinder 81 is equipped with an upper die 82. An upper die groove 83 matching the lower die groove 61 is formed on the upper die 82.

[0036] On one side of the lower die 6 away from the pipe conveying rack 3, an inclined downward conveying plate 9 is provided. Below the conveying plate 9, a discharging plate 10 is provided.

[0037] On one side of the cover body 2, a second cylinder 11 is provided. The free end of the second cylinder 11 is equipped with an expanding head 12. The expanding nozzle part of the expanding head 12 is conical in shape, and a heating cavity 121 is arranged in the expanding nozzle. An electric heating wire 122 is arranged in the heating cavity 121, and water is contained in the heating cavity 121. In order to facilitate the expanding of the pipe, the water in the heating cavity 121 is heated in advance by the electric heating wire 122, so as to raise the temperature of the expanding nozzle part. Using the principle of thermal expansion and contraction, the expansion of the pipe port can be accelerated, thus facilitating the expanding.

[0038] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0039] During use, first, the pipes are stacked on the pipe conveying rack 3 in sequence. Then, the unloading cylinder 71 is started to drive the unloading column 72 to move downward, thus opening the conveying channel between the pipes on the pipe conveying rack 3 and the lower die 6. The lowermost pipe directly slides into the lower die groove 61 in the lower die 6. After that, the unloading column 72 resets to separate the conveying channel.

[0040] Then, the first cylinder 81 is started to drive the upper die 82 to descend and close the mold with the lower die 6, so as to firmly fix the pipe in the mold. After that, the second cylinder 11 is started to drive the expanding head 12 to move and enter the pipe port to perform the expanding operation on the pipe.

[0041] After the expanding is completed, first, the first cylinder 81 is used to drive the upper die 82 away from the lower die 6. The unloading cylinder 71 is started to drive the unloading column 72 to move upward, so as to drive the unloading claw 73 in the lower die groove 61 to rise, and then drive the pipe in the lower die groove 61 to leave the lower die. After the pipe leaves the lower die 6, it automatically slides off the unloading claw 73 onto the conveying plate 9 and finally slides out through the discharging plate 10. After that, the unloading cylinder 71 is started again to drive the unloading column 72 to move downward, so that the second pipe enters the lower die 6, and the process is repeated in sequence.

[0042] In summary, for this PVC pipe flaring device, by setting the upper and lower molds that can be opened and closed, the pipe can be firmly fixed on the working station, effectively avoiding the problem of pipe slippage. Further, by setting the liftable pipe unloading assembly, the pipe after flaring can be quickly unloaded and a new pipe can be automatically introduced onto the working station, thus achieving the purpose of automatic loading and unloading of pipes. The total working hours of this device from loading a pipe to flaring and unloading this pipe are at least two-thirds less than those of traditional devices, improving production efficiency.

[0043] It should be noted that the electrical components mentioned in this text are all electrically connected to an external main controller and 220V or 380V mains power. And the main controller can be a conventional known device such as a computer that plays a control role. Its control principle, internal structure, control switch mode, etc. are all conventional means of the existing technology and are directly cited here without further elaboration. In this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PVC water pipe flaring device, characterized in that: It includes a machine table (1). A cover body (2) surrounded by three panels is arranged on the top of the machine table (1). A pipe conveying rack (3) is arranged on the back of the cover body (2). The discharge port of the pipe conveying rack (3) is located inside the cover body (2). A distribution box (4) is arranged on the side of the machine table (1). A flaring seat (5) is arranged at the center of the top of the machine table (1). The flaring seat (5) is located inside the cover body (2). A lower die (6) is arranged on the top of the flaring seat (5). A lower die groove (61) is formed in the lower die (6). A pipe unloading assembly (7) is arranged on the flaring seat (5). The pipe unloading assembly (7) includes a liftable unloading cylinder (71). A unloading column (72) is installed at the free end of the unloading cylinder (71). A unloading claw (73) is integrally formed on the side of the unloading column (72) close to the lower die (6). The unloading claw (73) is embedded in the lower die (6) and can move up and down in the lower die groove (61). A liftable die closing assembly (8) is arranged on the top of the cover body (2). A downwardly inclined conveying plate (9) is arranged on the side of the lower die (6) away from the pipe conveying rack (3). A unloading plate (10) is arranged below the conveying plate (9). A second cylinder (11) is arranged on one side of the cover body (2). A flaring head (12) is installed at the free end of the second cylinder (11).

2. The PVC pipe flaring device according to claim 1, wherein: Traveling wheels (13) and liftable support legs (14) are respectively arranged at the bottom of the machine table (1).

3. The PVC pipe flaring device according to claim 1, characterized in that: The die closing assembly (8) includes a liftable first cylinder (81). An upper die (82) is installed at the free end of the first cylinder (81). An upper die groove (83) matching the lower die groove (61) is formed in the upper die (82).

4. A PVC water pipe flaring device according to claim 1, characterized in that: The pipe conveying rack (3) is in a "Z" - shaped structure.

5. A PVC pipe flaring device according to claim 1, characterized in that: The flaring part of the flaring head (12) is in a conical shape, and a heating cavity (121) is arranged inside the flaring mouth. An electric heating wire (122) is arranged inside the heating cavity (121).

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