Self-explosion-proof tempered glass production tool
By introducing a first protective mechanism and a rotating roller belt system in the tempered glass production tooling, combined with the second protective mechanism, the continuous self-destruction problem caused by glass self-destruction is solved, and safe and efficient glass transport and adaptability are achieved.
Patent Information
- Application Number
- CN202421989028.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing anti-self-explosion tempered glass production tooling lacks effective protection during the transfer process, resulting in self-explosion of a glass may trigger subsequent self-explosion of glass, causing material waste and economic losses.
A self-explosion-proof tempered glass production tool is designed, and a first protective mechanism is combined with a first fixing ring, a vertical rod, a rotating rod and a tension film to form an effective protective structure to prevent the splash of glass fragments, and smooth glass conveying is achieved through a rotating roller and a feeding belt, and a second protective mechanism is added to adapt to glass of different thicknesses.
Effectively prevent glass debris from splashing, improve the safety and efficiency of the production process, reduce material waste and labor intensity of operators, adapt to the transportation needs of glass of different specifications, and enhance the flexibility and safety of the workpiece.
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Figure CN223148469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production tooling, in particular to a self-explosion-proof tempered glass production tooling. Background Art
[0002] After the glass is tempered, compressive stress is formed on the surface layer and tensile stress is formed on the internal core layer. The compressive stress and tensile stress together constitute a balanced body. Glass itself is a brittle material that is resistant to pressure but not to tension, so most of the glass breakage is caused by tensile stress. Tooling, also known as tool equipment, can be a device used to store production objects in a warehouse.
[0003] The existing anti-self-explosion tempered glass production tooling lacks protection between glasses when transporting tempered glass and entering the next production step, resulting in the self-explosion of one glass, which may affect the subsequent glasses and cause the self-explosion of all the glasses in the batch being transported, causing significant material waste and economic losses. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a self-explosion-proof tempered glass production tooling to solve the technical problem that the self-explosion of one glass may affect and cause subsequent glasses to also self-explode.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-explosion-proof tempered glass production tool, including a trolley, a lifting rod is fixedly connected to one side of the top of the trolley, a mounting plate is fixedly connected to the top of the lifting rod, cross bars are fixedly connected to both sides of the mounting plate, a first protective mechanism is arranged on the cross bar, the first protective mechanism includes a first fixed ring, a vertical pole is fixedly connected to the bottom of the first fixed ring, a rotating rod is rotatably connected to the outer side of the vertical pole, a plurality of groups of the first protective mechanisms are arranged, each group of the first protective mechanisms includes two first protective mechanisms, and a tension film is provided on the outer surfaces of the two first protective mechanisms.
[0006] By adopting the above technical scheme, the design of the first protective mechanism is very clever. Through the combination of the first fixed ring, the vertical rod, the rotating rod and the tension membrane, an effective protective structure is formed. The tension membrane can block the splashing of fragments generated when the glass explodes and prevent adjacent glass from being damaged, thereby reducing the risk of self-explosion of the entire batch of glass, which not only improves the safety of the production process, but also reduces material waste and economic losses.
[0007] Furthermore, a mounting groove is provided at the bottom of the trolley, and a rotating roller is rotatably connected inside the mounting groove.
[0008] By adopting the above technical solution, a smooth and flexible glass loading and unloading mechanism is achieved by opening a mounting groove at the bottom of the trolley and rotating and connecting the rotating roller therein, so that the glass can move smoothly on the rotating roller, making it easy to feed the glass into or out of the trolley.
[0009] Furthermore, a plurality of rotating rollers are provided, and a feeding belt is sleeved on the outer surfaces of the plurality of rotating rollers, and the material of the rotating rollers is rubber.
[0010] By adopting the above technical solution, a continuous and stable glass conveying system is formed by arranging multiple rotating rollers and arranging a feeding belt on the surface of the rollers, so that the glass can be more smoothly and continuously fed into or moved out of the trolley under the coordinated action of multiple rotating rollers and the feeding belt, thereby improving the efficiency and stability of glass transportation.
[0011] Furthermore, a plurality of groups of the first protection mechanisms are linearly and equidistantly arranged along the central axis of the crossbar.
[0012] By adopting the above technical solution, by arranging multiple groups of first protective mechanisms linearly and equidistantly along the central axis of the crossbar, it is ensured that the support and protection of the glass by the entire tooling is uniform and continuous, so that each piece of transported glass can be stably supported, and when self-explosion occurs at any position, the closely attached protective mechanisms can effectively prevent the flying of fragments.
[0013] Furthermore, the rotating rod is made of rubber, and a blocking piece is fixedly connected to the bottom of the vertical rod.
[0014] By adopting the above technical solution, the rotating rod is made of rubber material, which has good elasticity and wear resistance, and can provide a certain buffering effect when the glass enters or moves out of the first protection mechanism, reducing friction and damage to the glass. At the same time, the rubber material can also effectively absorb the impact force generated when the glass explodes, further reducing the risk of fragments flying.
[0015] Furthermore, wheels are provided on both the front and rear sides of the installation groove, and a draw hook is fixedly connected to one side of the trolley.
[0016] By adopting the above technical solution, by arranging wheels on the front and rear sides of the installation groove, the trolley can be moved flexibly, which is convenient for transfer operations at the production site, thereby improving the maneuverability and ease of use of the trolley.
[0017] Furthermore, a second protection mechanism is provided on the cross bar, and the second protection mechanism includes a second fixing ring.
[0018] By adopting the above technical solution, by arranging a second protection mechanism on the cross bar, the protection level and safety of the tooling for the glass are increased. As an additional support and protection structure, the second protection mechanism can provide more comprehensive protection for the glass and prevent accidental damage during transportation.
[0019] Furthermore, a sliding ring is arranged on one side of the second fixing ring, and a first threaded block is fixedly connected to the top of the second fixing ring.
[0020] By adopting the above technical solution, by arranging a sliding ring on one side of the second fixing ring, the adjustability of the protection mechanism is realized, enabling the tooling to adapt to glasses of different sizes and thicknesses, improving the flexibility and application range of the tooling, and reducing the adaptation difficulty for glasses of different specifications.
[0021] Furthermore, a mounting block is fixedly connected to the top of the sliding ring, the first threaded block is threadedly connected with a screw for adjusting the spacing, and one end of the screw is rotatably connected to the mounting block.
[0022] By adopting the above technical solution, by fixedly connecting a mounting block to the top of the sliding ring, a stable connection point is provided for the screw, enabling the screw to be firmly connected to the sliding ring, and ensuring the stability and reliability of the adjustment mechanism.
[0023] Furthermore, the sliding ring is slidably connected to the cross bar, the second fixing ring is fixedly connected to the cross bar, and the bottoms of the sliding ring and the second fixing ring are both fixedly connected to the vertical rod.
[0024] By adopting the above technical solution, the sliding connection design between the sliding ring and the cross bar enables the sliding ring to freely move on the cross bar, providing a necessary condition for realizing the glass clamping function. By adjusting the position of the sliding ring, glasses of different sizes can be adapted, ensuring the stability and safety of the glass during transportation.
[0025] In summary, the main beneficial effects of the present utility model are as follows:
[0026] 1. By arranging the first protection mechanism in the present utility model, it can effectively prevent the fragments from splashing when the glass explodes during transportation, thereby avoiding the adjacent glass from being impacted and exploding simultaneously. As a key component, the tension film can block the impact force generated by the explosion and protect the surrounding glass from damage. The flexible rotation of the rotating rods and the tension film on the adjacent two first protection mechanisms ensures that the glass can smoothly enter the top of the trolley, improving the efficiency and safety of glass transportation, reducing the labor intensity of the operators, and making the entire transportation process easier and more convenient;
[0027] 2. The utility model realizes a simple and efficient glass transfer method by setting a rotating roller and a feeding belt. When transferring glass, only the bottom edge of the glass needs to be placed on the feeding belt, and then the glass is gently pushed. The rotating roller and the feeding belt can work together to drive the glass outwards and smoothly into the first protection mechanism. When the glass explodes, the exploded glass fragments will fall onto the feeding belt. During the discharging process, these fragments will be unloaded from the vehicle along with the movement of the rotating roller and the feeding belt, which is convenient for subsequent cleaning work, simplifies the fragment handling process, and improves work efficiency and safety.
[0028] 3. By setting the second protection mechanism, when clamping glass with different thicknesses, the operator only needs to rotate the screw to easily adjust the distance between the second fixing ring and the sliding ring, change the distance between the vertical rods, make the tooling adapt to glass with different thicknesses, ensure the stability and safety of the glass during the transfer process, and increase the application range and flexibility of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0030] Figure 2 is a bottom three-dimensional structural schematic diagram of the utility model;
[0031] Figure 3 is a partial sectional structural schematic diagram of the first protection mechanism of the utility model;
[0032] Figure 4 is an enlarged structural schematic diagram of the second protection mechanism of the utility model.
[0033] In the figure: 1, trolley; 2, lifting rod; 3, mounting plate; 4, cross bar; 5, first protection mechanism; 501, first fixing ring; 502, vertical rod; 503, rotating rod; 504, tension film; 505, baffle; 6, mounting groove; 7, rotating roller; 8, feeding belt; 9, wheel; 10, hook; 11, second protection mechanism; 111, second fixing ring; 112, sliding ring; 113, first threaded block; 114, mounting block; 115, screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0034] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model, and should not be construed as limiting the present utility model.
[0035] The embodiments of the present utility model will be described below according to its overall structure.
[0036] Embodiment 1:
[0037] A production tooling for explosion-proof tempered glass, as Figures 1 - 4 shown, including a trolley 1. One side of the top of the trolley 1 is fixedly connected with a lifting rod 2. The top of the lifting rod 2 is fixedly connected with a mounting plate 3. Both sides of the mounting plate 3 are fixedly connected with cross bars 4. A first protection mechanism 5 is arranged on the cross bars 4. The first protection mechanism 5 includes a first fixing ring 501. The bottom of the first fixing ring 501 is fixedly connected with a vertical rod 502. The outer side of the vertical rod 502 is rotatably connected with a rotating rod 503. Multiple groups of the first protection mechanism 5 are provided. Each group of the first protection mechanism 5 includes two first protection mechanisms 5. A tension film 504 is sleeved on the outer surfaces of the two first protection mechanisms 5. The design of the first protection mechanism 5 is very ingenious. Through the combination of the first fixing ring 501, the vertical rod 502, the rotating rod 503 and the tension film 504, an effective protection structure is formed. The tension film 504 can block the fragments generated when the glass explodes, prevent adjacent glass from being damaged, thereby reducing the self-explosion risk of the whole batch of glass. It not only improves the safety during the production process, but also reduces material waste and economic losses. The trolley 1 can conveniently move and transfer the tempered glass, improving the flexibility and efficiency of the production process. The design of the lifting rod 2 enables the mounting plate 3 and the cross bars 4 and the first protection mechanism 5 thereon to be adjusted up and down according to needs to adapt to different heights and operation requirements.
[0038] Refer to Figure 1 、 Figure 2 and Figure 3 . An installation groove 6 is opened at the bottom of the trolley 1. A rotating roller 7 is rotatably connected inside the installation groove 6. By opening the installation groove 6 at the bottom of the trolley 1 and rotatably connecting the rotating roller 7 therein, a stable and flexible glass loading and unloading mechanism is realized, enabling the glass to smoothly move on the rotating roller 7, facilitating the feeding or removal of the glass from the trolley 1. At the same time, since the rotating roller 7 can freely rotate inside the installation groove 6, this reduces the frictional resistance during the loading and unloading of the glass, effectively preventing possible scratches or breakages of the glass during the transfer process, and ensuring the quality and integrity of the glass product.
[0039] Refer to Figure 1 、 Figure 2 and Figure 3There are multiple rotating rollers 7, and the outer surfaces of the multiple rotating rollers 7 are covered with a feeding belt 8. The material of the rotating rollers 7 is rubber. By providing multiple rotating rollers 7 and covering the feeding belt 8 on the outer surface thereof, a continuous and stable glass conveying system is formed, so that the glass can be more smoothly and continuously fed into or moved out of the trolley 1 under the coordinated action of the multiple rotating rollers 7 and the feeding belt 8, thereby improving the efficiency and stability of glass transportation. At the same time, the rotating rollers 7 are made of rubber material, which has good elasticity and wear resistance. The rubber material can also play a certain buffering role, further protecting the glass from impact and damage during transportation.
[0040] See also Figure 1 , Figure 2 and Figure 3 , multiple groups of first protection mechanisms 5 are linearly and equidistantly arranged along the central axis of the cross bar 4. By arranging multiple groups of first protection mechanisms 5 linearly and equidistantly along the central axis of the cross bar 4, it is ensured that the support and protection of the glass by the entire tooling is uniform and continuous, so that each piece of transported glass can be stably supported, and when self-explosion occurs at any position, the closely attached protection mechanisms can effectively prevent fragments from flying. At the same time, the equidistant arrangement design also simplifies the manufacturing and installation process of the tooling, and improves production efficiency and consistency of the tooling.
[0041] See also Figure 1 , Figure 2 and Figure 3 The rotating rod 503 is made of rubber, and a baffle 505 is fixedly connected to the bottom of the vertical rod 502. The rotating rod 503 is made of rubber, which has good elasticity and wear resistance, and can provide a certain buffering effect when the glass enters or moves out of the first protective mechanism 5, reducing the friction and damage to the glass. At the same time, the rubber material can also effectively absorb the impact force generated when the glass explodes, further reducing the risk of fragments flying. At the same time, the baffle 505 is fixedly connected to the bottom of the vertical rod 502, which can effectively prevent the rotating rod 503 from sliding or falling out of the first protective mechanism 5, thereby increasing the safety and stability of the tooling.
[0042] See also Figure 1 , Figure 2 and Figure 3 Wheels 9 are provided on both the front and rear sides of the mounting groove 6, and a hook 10 is fixedly connected to one side of the trolley 1. By arranging wheels 9 on the front and rear sides of the mounting groove 6, the trolley 1 can be flexibly moved, which is convenient for transfer operations at the production site, and improves the maneuverability and ease of use of the trolley. At the same time, the hook 10 fixedly connected on one side of the trolley 1 provides a convenient pulling point for the operator, making it easier to push or pull the trolley, reducing the labor intensity of the operator, and improving the operability of the trolley 1, so that the glass transfer work can be carried out more efficiently during the production process.
[0043] The implementation principle of the utility model is: first, when it is necessary to transport glass, place the bottom edge of the glass on the loading belt 8, and then push the glass so that the rotating roller 7 and the loading belt 8 can drive the glass outward into the first protective mechanism 5. At this time, the rotating rods 503 and the tension membrane 504 on the two adjacent first protective mechanisms 5 rotate, so that the glass can smoothly enter the top of the vehicle 1. At this time, the glass is placed inside the spaced first protective mechanisms 5. When the glass explodes during transportation, the impact force of the explosion will be blocked by the tension membrane 504 to prevent glass fragments from splashing and causing adjacent glasses to explode at the same time. At the same time, the exploded glass fragments fall onto the loading belt 8. During the unloading process, they are unloaded from the vehicle due to the movement of the rotating roller 7 and the loading belt 8, which is convenient for subsequent cleaning.
[0044] Embodiment 2:
[0045] See also Figure 4 A second protective mechanism 11 is arranged on the cross bar 4, and the second protective mechanism 11 includes a second fixing ring 111. By arranging the second protective mechanism 11 on the cross bar 4, the protection level and safety of the tooling for the glass are increased. The second protective mechanism 11, as an additional support and protection structure, can provide more comprehensive protection for the glass to prevent accidental damage during transportation. At the same time, the second fixing ring 111, as a part of the second protective mechanism 11, provides a stable fixing point for the entire mechanism, ensures the stability and reliability of the protective mechanism, and enables the second protective mechanism 11 to be more firmly connected to the cross bar 4, thereby providing more effective protection when facing emergencies such as glass self-explosion.
[0046] See also Figure 4 A sliding ring 112 is provided on one side of the second fixing ring 111, and a first threaded block 113 is fixedly connected to the top of the second fixing ring 111. By arranging the sliding ring 112 on one side of the second fixing ring 111, the adjustability of the protective mechanism is realized, so that the tooling can adapt to glasses of different sizes and thicknesses, improves the flexibility and application scope of the tooling, and reduces the difficulty of adapting to glasses of different specifications. At the same time, the first threaded block 113 fixedly connected to the top of the second fixing ring 111 provides a stable support and connection point for the adjustment mechanism. The design of the first threaded block 113 makes the adjustment process more precise and controllable, further improving the convenience and safety of the use of the tooling.
[0047] See also Figure 4, a mounting block 114 is fixedly connected to the top of the sliding ring 112. The first threaded block 113 is threadedly connected to a screw 115 for adjusting the spacing. One end of the screw 115 is rotatably connected to the mounting block 114. By fixedly connecting the mounting block 114 to the top of the sliding ring 112, a stable connection point is provided for the screw 115, enabling the screw 115 to be firmly connected to the sliding ring 112, ensuring the stability and reliability of the adjustment mechanism. At the same time, the screw 115 is threadedly connected to the first threaded block 113 and rotatably connected to the mounting block 114 at one end, forming a clever adjustment mechanism. By rotating the screw 115, the distance between the second fixed ring 111 and the sliding ring 112 can be precisely adjusted to adapt to glass of different thicknesses or sizes.
[0048] Refer to Figure 4 , the sliding ring 112 is slidably connected to the cross bar 4, the second fixed ring 111 is fixedly connected to the cross bar 4, and the bottoms of the sliding ring 112 and the second fixed ring 111 are both fixedly connected to the vertical rod 502. The sliding connection design between the sliding ring 112 and the cross bar 4 enables the sliding ring 112 to move freely on the cross bar 4, providing a necessary condition for realizing the glass clamping function. By adjusting the position of the sliding ring 112, glass of different sizes can be adapted, ensuring the stability and safety of the glass during transportation. At the same time, the fixed connection between the second fixed ring 111 and the cross bar 4 provides a stable support point for the entire second protection mechanism 11, ensuring that even if there is shaking or vibration during the glass transportation process, the second protection mechanism 11 can always remain stable, thereby effectively protecting the glass from damage.
[0049] The implementation principle of the present utility model is as follows: First, as a replacement for the first protection mechanism 5, when it is necessary to clamp glass of different thicknesses, rotate the screw 115, and then adjust the distance between the second fixed ring 111 and the sliding ring 112, and then change the distance between the vertical rods 502, so as to adapt to different glass thicknesses.
[0050] Parts not involved in the present utility model are the same as or can be implemented using the prior art, and will not be elaborated here.
[0051] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and are not limitations thereof. The specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can, without departing from the principles and purposes of the present utility model, make modifications, substitutions, and variations that do not contribute creatively to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.
Claims
1. A production tooling for explosion-proof tempered glass, characterized in that: It includes a trolley (1), on one side of the top of the trolley (1) is fixedly connected with a lifting rod (2), on the top of the lifting rod (2) is fixedly connected with a mounting plate (3), on both sides of the mounting plate (3) are fixedly connected with cross bars (4), on the cross bars (4) is provided with a first protection mechanism (5), the first protection mechanism (5) includes a first fixing ring (501), at the bottom of the first fixing ring (501) is fixedly connected with a vertical rod (502), on the outer side of the vertical rod (502) is rotatably connected with a rotating rod (503), multiple groups of the first protection mechanism (5) are provided, and a tension film (504) is sleeved on the outer surfaces of two of the first protection mechanisms (5).
2. The production tooling for explosion-proof tempered glass according to claim 1, characterized in that: An installation groove (6) is formed in the bottom of the trolley (1), and a rotating roller (7) is rotatably connected inside the installation groove (6).
3. The production tooling for explosion-proof tempered glass according to claim 2, characterized in that: A plurality of the rotating rollers (7) are provided, and a feeding belt (8) is sleeved on the outer surfaces of the plurality of rotating rollers (7), and the rotating roller (7) is made of rubber.
4. The production tooling for explosion-proof tempered glass according to claim 1, wherein: The multiple groups of the first protection mechanisms (5) are arranged linearly and equidistantly along the central axis direction of the cross bar (4).
5. The production tooling for explosion-proof tempered glass according to claim 1, wherein: The rotating rod (503) is made of rubber, and a stop piece (505) is fixedly connected to the bottom of the vertical rod (502).
6. The production tooling for anti-self-explosion toughened glass according to claim 2, characterized in that: Wheels (9) are arranged on both the front and rear sides of the installation groove (6), and a hook (10) is fixedly connected to one side of the trolley (1).
7. The production tooling for explosion-proof tempered glass according to claim 1, characterized in that: A second protection mechanism (11) is provided on the cross bar (4), and the second protection mechanism (11) includes a second fixing ring (111).
8. The production tooling for explosion-proof tempered glass according to claim 7, characterized in that: On one side of the second fixing ring (111) is provided a sliding ring (112), and on the top of the second fixing ring (111) is fixedly connected with a first threaded block (113).
9. The production tooling for explosion-proof tempered glass according to claim 8, characterized in that: On the top of the sliding ring (112) is fixedly connected with a mounting block (114), the first threaded block (113) is threadedly connected with a screw (115) for adjusting the spacing, and one end of the screw (115) is rotatably connected with the mounting block (114).
10. The production tooling for explosion-proof tempered glass according to claim 9, characterized in that: The sliding ring (112) is slidably connected with the cross bar (4), the second fixing ring (111) is fixedly connected with the cross bar (4), and the bottoms of both the sliding ring (112) and the second fixing ring (111) are fixedly connected with the vertical rod (502).