Full-automatic capping pressing machine

Abstract

The utility model relates to the technical field of full-automatic capping, and discloses a full-automatic capping pressing machine which comprises a rack, a first right-angle gear motor is fixedly connected to the top end of the interior of the rack, a gear is rotationally connected to one end of the first right-angle gear motor, and a first connecting rod is fixedly connected to the top end of the gear; the first connecting rod penetrates through the top end of the rack, the top end of the first connecting rod is fixedly connected with a rotating disc, and a plurality of limiting holes are formed in the top end of the rotating disc. The trapezoidal sliding block ejects the roller towards the inclined upper part, so that the jacking plate moves upwards, the bottom of the bottle cap is pressed, the bottle cap is pressed up and down together, the servo motor controls the high precision of the produced product, the product is standardized, the flatness of the end cap of the finished product is detected, the labor cost can be reduced, the yield is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic lid installation, in particular to a full-automatic lid installation press. Background Technique

[0002] This device is used for a special bottle, which is provided with two kinds of end caps at the upper and lower ends respectively to seal the bottle. A relatively large downward pressure and extremely high flatness are required to install the end cap to seal the bottle.

[0003] The existing installation of end caps is all manually pressed. Due to the need to take into account flatness and relatively large downward pressure, it is difficult to achieve quality standardization by manual pressing, and the efficiency is low. Therefore, a full-automatic lid installation press is proposed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic lid installation press to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a full-automatic lid installation press, including a frame,

[0006] A first right-angle reduction motor is fixedly connected to the inner top end of the frame. One end of the first right-angle reduction motor is rotationally connected to a gear. The top end of the gear is fixedly connected to a first connecting rod. The first connecting rod penetrates through the top end of the frame. The top end of the first connecting rod is fixedly connected to a turntable, and a plurality of limit holes are opened at the top end of the turntable.

[0007] Further, a support rod is fixedly connected to the top end of the frame. A grating sensor is arranged on one side of the support rod. The top end of the support rod is fixedly connected to a top plate. A data display screen is fixedly connected to the front end of the top plate. An alarm is fixedly connected to the top end of the data display screen.

[0008] Further, a plurality of universal wheels are fixedly connected to the bottom end of the frame. An electric telescopic rod is arranged at the front end of the universal wheel. The top end of the electric telescopic rod is fixedly connected to the bottom end of the frame. The bottom end of the electric telescopic rod is fixedly connected to a support foot.

[0009] Further, a protective cover is fixedly connected to the top end of the top plate. A first support plate is fixedly connected to the inside of the protective cover.

[0010] Further, a second right-angle reduction motor is fixedly connected to the top end of the first support plate. The output end of the second right-angle reduction motor is fixedly connected to a first driving wheel.

[0011] Further, a synchronous belt is rotationally connected to the outside of the first driving wheel. One end of the synchronous belt is rotationally connected to a driven wheel.

[0012] Further, ball screw rods are fixedly connected to the bottom ends of the driven wheel and the driving wheel. The upper ends of the ball screw rods penetrate through a second support plate, and both sides of the second support plate are fixedly connected to support rods.

[0013] Further, a ball nut seat is threadedly connected to the middle of the ball screw rod. Linear slide rails are slidably connected to both ends of the ball nut seat, and both ends of the linear slide rails are fixedly connected to the support rods. A second connecting rod is fixedly connected to the bottom end of the ball nut seat. The bottom end of the second connecting rod penetrates through and is connected to a third support plate. The left and right ends of the third support plate are fixedly connected to the support rods. Sensors are fixedly connected to both the front and rear of the second connecting rod. There are also two groups (a total of 4) of opposed photoelectric switches below the sensors.

[0014] Further, a connecting plate is fixedly connected to the front end of the third support plate. A third connecting rod is fixedly connected to the front end of the connecting plate. There are two opposed photoelectric switches inside the third connecting rod. There are two photoelectric switch receivers inside the baffle. A sensor is fixedly connected to one end of the third connecting rod. A baffle is arranged at the front end of the second connecting rod. The bottom end of the baffle is fixedly connected to the frame.

[0015] Further, a fourth support plate is fixedly connected to the bottom end of the frame. A cylinder is fixedly connected to the top end of the fourth support plate. The output end of the cylinder is fixedly connected to a slider through a piston rod that is slidably connected inside a piston barrel. The top end of the slider is trapezoidal. A linear guide rail is slidably connected to the bottom end of the slider. The bottom end of the linear guide rail is fixedly connected to the fourth support plate. A jacking plate is arranged at the upper end of the slider. A roller is rotatably connected to the bottom end of the jacking plate through a connecting shaft.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] By setting universal wheels, electric telescopic rods and supporting feet, the universal wheels facilitate the movement of the device. When the electric telescopic rod is activated, it drives the supporting feet to move downward, causing the universal wheels to leave the ground. The supporting feet can increase the stability of the device and prevent the equipment from shaking during processing. By setting the second right-angle reduction motor, driving wheel, driven wheel, synchronous belt, rolling screw rod, rolling nut seat, linear slide rail and the second connecting rod, the second right-angle reduction motor can drive the driving wheel to rotate, and then through the synchronous belt, the driven wheel rotates, so that the ball screw rod at the lower ends of the driving wheel and the driven wheel rotates together. The ball screw thread seat moves up and down to press the bottle cap, which is convenient for automatic downward pressing, saving time and effort. By setting the cylinder, linear guide rail, slider, jacking plate and roller, when the cylinder is activated, the cylinder drives the piston barrel, causing the piston rod to push the slider forward. The trapezoidal slider pushes the roller obliquely upward, so that the jacking plate moves upward to press the bottom of the bottle cap. Press the bottle cap together from top and bottom. The servo motor controls the production of products with high precision, making the products standardized. Detecting the flatness of the finished end cover can reduce labor costs, improve the yield rate and production efficiency. By setting the photoelectric switch receiver, it can detect whether there is material. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In all the drawings, similar elements or parts are generally marked with similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0019] Figure 1 Schematic three-dimensional structure diagram of the present utility model;

[0020] Figure 2 Schematic right-view sectional structure diagram of the present utility model;

[0021] Figure 3 Schematic top-view sectional structure diagram of the present utility model;

[0022] Figure 4 Schematic partial three-dimensional structure diagram of the present utility model.

[0023] In the figure: 1, frame; 2, first right-angle reduction motor; 3, gear; 4, first connecting rod; 5, turntable; 6, limit hole; 7, support rod; 8, top plate; 9, data display screen; 10, alarm; 101, ball screw; 102, ball nut seat; 103, linear slide rail; 104, second support plate; 105, second connecting rod; 106, third support plate; 107, sensor; 108, connecting plate; 109, third connecting rod; 110, baffle; 111, fourth support plate; 112, cylinder; 113, linear guide rail; 114, lifting plate; 115, roller; 11, universal wheel; 12, electric telescopic rod; 13, support foot; 14, protective cover; 15, first support plate; 16, second right-angle reduction motor; 17, first driving wheel; 18, synchronous belt; 19, driven wheel. Detailed implementation manners

[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-4, the utility model provides a technical solution for a fully automatic cap pressing machine: a fully automatic cap pressing machine, including a frame 1. At the inner top end of the frame 1, a first right-angle reduction motor 2 is fixedly connected. One end of the first right-angle reduction motor 2 is rotatably connected to a gear 3. At the top end of the gear 3, a first connecting rod 4 is fixedly connected. The first connecting rod 4 penetrates through the top end of the frame 1. At the top end of the first connecting rod 4, a turntable 5 is fixedly connected. A number of limiting holes 6 are provided at the top end of the turntable 5. At the top end of the frame 1, a support rod 7 is fixedly connected. On one side of the support rod 7, a grating sensor 107 is provided. At the top end of the support rod 7, a top plate 8 is fixedly connected. At the front end of the top plate 8, a data display screen 9 is fixedly connected. At the top end of the data display screen 9, an alarm 10 is fixedly connected. At the bottom end of the frame 1, a number of universal wheels 11 are fixedly connected. By setting the universal wheels 11, electric telescopic rods 12 and support feet 13, the universal wheels 11 facilitate the movement of the device. When the electric telescopic rod 12 is started, it drives the support foot 13 to move downward so that the universal wheels 11 leave the ground. The support feet 13 can support to increase the stability of the device and prevent the device from shaking during processing. An electric telescopic rod 12 is provided at the front end of the universal wheel 11. The top end of the electric telescopic rod 12 is fixedly connected to the bottom end of the frame 1. The bottom end of the electric telescopic rod 12 is fixedly connected to a support foot 13. At the top end of the top plate 8, a protective cover 14 is fixedly connected. Inside the protective cover 14, a first support plate 15 is fixedly connected. At the top end of the first support plate 15, a second right-angle reduction motor 16 is fixedly connected. By setting the second right-angle reduction motor 16, a driving wheel, a driven wheel 19, a synchronous belt 18, a rolling screw rod, a rolling nut seat, a linear slide rail 103 and a second connecting rod 105, the second right-angle reduction motor 16 can drive the driving wheel to rotate, and then through the synchronous belt 18, the driven wheel 19 rotates, so that the ball screw rod 101 at the lower ends of the driving wheel and the driven wheel 19 rotates together, and the ball screw thread seat moves up and down to press the bottle cap, which is convenient for automatic downward pressing, saving time and effort. The output end of the second right-angle reduction motor 16 is fixedly connected to a first driving wheel 17. The outside of the first driving wheel 17 is rotatably connected to a synchronous belt 18. One end of the synchronous belt 18 is rotatably connected to a driven wheel 19;

[0028] Both the bottom ends of the driven wheel 19 and the driving wheel are fixedly connected with ball screws 101. The upper ends of the ball screws 101 penetrate through a second support plate 104. Both sides of the second support plate 104 are fixedly connected with support rods 7. The middle parts of the ball screws 101 are threadedly connected with ball nut seats 102. Both ends of the ball nut seats 102 are slidably connected with linear slide rails 103. Both ends of the linear slide rails 103 are fixedly connected with support rods 7. The bottom end of the ball nut seat 102 is fixedly connected with a second connecting rod 105. The bottom end of the second connecting rod 105 penetrates and is connected with a third support plate 106. The left and right ends of the third support plate 106 are fixedly connected with support rods 7. Sensors 107 are fixedly connected to both the front and back of the second connecting rod 105. A connecting plate 108 is fixedly connected to the front end of the third support plate 106. A third connecting rod 109 is fixedly connected to the front end of the connecting plate 108. There are two opposed photoelectric switches inside the third connecting rod 109, and there are two photoelectric switch receivers inside the baffle 110. By setting the photoelectric switch receivers, it is possible to detect whether there is any material. One end of the third connecting rod 109 is fixedly connected with a sensor 107. There are also two groups (a total of 4) of opposed photoelectric switches below the sensor 107. A baffle 110 is arranged at the front end of the second connecting rod 105. The bottom end of the baffle 110 is fixedly connected to the frame 1. The bottom end of the frame 1 is fixedly connected with a fourth support plate 111. A cylinder 112 is fixedly connected to the top end of the fourth support plate 111. By setting the cylinder 112, the linear guide rail 113, the slider, the lifting plate 114, and the roller 115, when the cylinder 112 is started, the cylinder 112 drives the piston cylinder so that the piston rod pushes the slider forward. The trapezoidal slider pushes the roller 115 obliquely upward, thereby causing the lifting plate 114 to move upward to perform the bottom pressing of the bottle cap. Pressing the bottle cap from top and bottom together can effectively improve the work efficiency. The output end of the cylinder 112 is fixedly connected with a slider through the piston rod slidingly connected inside the piston cylinder. The top end of the slider is trapezoidal. The bottom end of the slider is slidably connected with a linear guide rail 113. The bottom end of the linear guide rail 113 is fixedly connected with the fourth support plate 111. The upper end of the slider is provided with a lifting plate 114. The bottom end of the lifting plate 114 is rotatably connected with a roller 115 through a connecting shaft.

[0029] When the present utility model is in use, there are "eight groups" of fixtures for fixing bottles on the turntable 5. First, the operators at the left window sequentially place the bottles into the fixtures and then place the end caps on the bottle mouths; the photoelectric switch detects whether there are bottles. After the detection is completed, the turntable 5 rotates to the capping mechanism. According to the preset parameters, the servo starts to work, driving the ball screw 101 to translate the capping mechanism downward. A specific fixture is also installed at the lower end of the capping mechanism and translates downward simultaneously until the sensor 107 detects that the bottle cap is flat and consistent with the preset parameters, and then it translates upward to complete "one group" of capping. The turntable 5 rotates to the right window where the operators take out the products that have been capped, and then the operators at the left side replenish the materials; through the continuous rotation of the turntable 5, "replenishing bottles - pressing the finished products - taking out the bottles" is completed to finish the work.

[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic capping and pressing machine, comprising a frame (1), characterized in that: At the inner top end of the frame (1), a first right-angle reduction motor (2) is fixedly connected. One end of the first right-angle reduction motor (2) is rotatably connected to a gear (3). The top end of the gear (3) is fixedly connected to a first connecting rod (4). The first connecting rod (4) penetrates through the top end of the frame (1). The top end of the first connecting rod (4) is fixedly connected to a turntable (5). A plurality of limit holes (6) are provided at the top end of the turntable (5).

2. The fully automatic cap mounting and pressing machine according to claim 1, wherein: At the top end of the frame (1), a support rod (7) is fixedly connected. A grating sensor is provided on one side of the support rod (7). The top end of the support rod (7) is fixedly connected to a top plate (8). The front end of the top plate (8) is fixedly connected to a data display screen (9). The top end of the data display screen (9) is fixedly connected to an alarm (10).

3. The fully automatic cap mounting and pressing machine according to claim 1, wherein: At the bottom end of the frame (1), a plurality of universal wheels (11) are fixedly connected. An electric telescopic rod (12) is provided at the front end of the universal wheel (11). The top end of the electric telescopic rod (12) is fixedly connected to the bottom end of the frame (1). The bottom end of the electric telescopic rod (12) is fixedly connected to a support foot (13).

4. The fully automatic cap - installing and pressing machine according to claim 2, wherein: At the top end of the top plate (8), a protective cover (14) is fixedly connected. A first support plate (15) is fixedly connected inside the protective cover (14).

5. The fully automatic cap mounting and pressing machine according to claim 4, wherein: At the top end of the first support plate (15), a second right-angle reduction motor (16) is fixedly connected. The output end of the second right-angle reduction motor (16) is fixedly connected to a first driving wheel (17).

6. The fully automatic cap mounting and pressing machine according to claim 5, characterized in that: A synchronous belt (18) is rotatably connected to the outside of the first driving wheel (17). One end of the synchronous belt (18) is rotatably connected to a driven wheel (19).

7. The fully automatic capping and pressing machine according to claim 6, characterized in that: At the bottom ends of both the driven wheel (19) and the driving wheel (17), ball screw rods (101) are fixedly connected. The upper ends of the ball screw rods (101) penetrate through a second support plate (104). The two sides of the second support plate (104) are fixedly connected to the support rod (7).

8. The fully automatic cap mounting and pressing machine according to claim 7, wherein: A ball nut seat (102) is threadedly connected to the middle of the ball screw rod (101). The two ends of the ball nut seat (102) are slidably connected to linear slide rails (103). The two ends of the linear slide rails (103) are fixedly connected to the support rod (7). The bottom end of the ball nut seat (102) is fixedly connected to a second connecting rod (105). The bottom end of the second connecting rod (105) penetrates and is connected to a third support plate (106). The left and right ends of the third support plate (106) are fixedly connected to the support rod (7). Sensors (107) are fixedly connected to the front and back of the second connecting rod (105). There are also two groups of opposed photoelectric switches below the sensors (107).

9. The fully automatic capping and pressing machine according to claim 8, characterized in that: The front end of the third support plate (106) is fixedly connected with a connecting plate (108). The front end of the connecting plate (108) is fixedly connected with a third connecting rod (109). One end of the third connecting rod (109) is fixedly connected with a sensor. A baffle (110) is arranged at the front end of the third connecting rod (109). The bottom end of the baffle (110) is fixedly connected with the frame (1). There are two opposed photoelectric switches in the third connecting rod (109), and there are two photoelectric switch receivers in the baffle (110).

10. The fully automatic cap mounting and pressing machine according to claim 1, wherein: The bottom end of the frame (1) is fixedly connected with a fourth support plate (111). The top end of the fourth support plate (111) is fixedly connected with a cylinder (112). The output end of the cylinder (112) is fixedly connected with a slider through a piston rod slidingly connected inside the piston cylinder. The top end of the slider is trapezoidal. The bottom end of the slider is slidingly connected with a linear guide rail (113). The bottom end of the linear guide rail (113) is fixedly connected with the fourth support plate (111). The upper end of the slider is provided with a jacking plate (114). The bottom end of the jacking plate (114) is rotatably connected with a roller (115) through a connecting shaft.

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