Pickling passivation device for stainless steel products

By introducing a placement frame, lifting mechanism and transmission mechanism into the pickling passivation device of stainless steel products, the problem of scattering of stainless steel products is solved, rapid pickling passivation and fishing is achieved, and operating efficiency and effect are improved.

CN223150661UActive Publication Date: 2025-07-25滨州永泰不锈钢制品股份有限公司
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Patent Information

Application Number
CN202422470133.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-25
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing pickling passivation device of stainless steel products cannot quickly collect stainless steel products during processing, resulting in scattering of products and reducing the picking effect.

Method used

A device including a pickling passivation tank, a placement frame, an intercepting frame, a cleaning mechanism, a connecting mechanism, a lifting mechanism and a transmission mechanism are designed. By rotating the motor, the transmission gear drives the screw and slide block, the lifting and lowering of the placement frame and the turning of the pickling liquid are realized, and the pickling passivation effect and fishing efficiency are improved.

Benefits of technology

It realizes rapid pickling passivation and fishing of stainless steel products, improves pickling passivation effect, avoids product scattering, and enhances the operating convenience and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pickling and passivating of stainless steel products, and discloses a pickling and passivating device for stainless steel products, which comprises a pickling and passivating tank, two placing frames and two intercepting frames, the two intercepting frames are located on the left side and the right side of the bottom of an inner cavity of the pickling and passivating tank correspondingly and fixedly connected with the inner wall of the pickling and passivating tank. A cleaning mechanism used in cooperation with the pickling and passivating tank is arranged in an inner cavity of the pickling and passivating tank. The top of the placing frame is provided with a connecting mechanism used in cooperation with the placing frame. The problems that in the process of machining stainless steel products through an acid pickling passivation device, the stainless steel products cannot be rapidly collected according to use requirements, so that in the acid pickling passivation process, the stainless steel products are scattered on the periphery of an inner cavity of the acid pickling passivation device, and the machining efficiency of the stainless steel products is affected are solved. Therefore, the fishing effect on the stainless steel product is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pickling and passivation of stainless steel products, and particularly relates to a pickling and passivation device for stainless steel products. Background Technique

[0002] The pickling and passivation device for stainless steel products is a device specifically used for treating the surface of stainless steel. Its main function is to remove the oxide layer and pollutants on the surface of stainless steel through pickling and passivation processes, and enhance its corrosion resistance. The device usually includes parts such as a pickling tank, a passivation tank, a cleaning system, a heating system, and a control system. During the pickling process, the oxide layer on the surface of stainless steel is dissolved by the acid solution, exposing the pure metal surface; the passivation process forms a dense oxide film to improve the corrosion resistance of stainless steel. This device is widely used in the surface treatment of stainless steel pipes, plates, parts and other products to ensure that the products have good protective performance during subsequent use.

[0003] The pickling and passivation device for stainless steel products is mainly used to remove the surface oxide layer and dirt, and improve the corrosion resistance of stainless steel. The device chemically treats the surface of stainless steel with acid pickling solution to remove impurities such as rust spots and oxides on the surface, and then through passivation treatment, a dense protective film is formed to enhance the protective ability of the stainless steel surface and extend the service life. The device usually includes a pickling tank, a passivation tank, a cleaning system and a circulating filtration system, which can effectively improve the surface quality and overall performance of stainless steel products. The problem with the above technology is that during the process of using the pickling and passivation device to process stainless steel products, it is impossible to quickly collect stainless steel products according to the usage requirements, resulting in stainless steel products being scattered around the inner cavity of the pickling and passivation device during the pickling and passivation process. Therefore, the fishing effect of stainless steel products will be reduced. Summary of the Utility Model

[0004] Aiming at the problems existing in the prior art, the utility model provides a pickling and passivation device for stainless steel products that can overcome or at least partially solve the above problems.

[0005] The utility model is realized as follows: A pickling and passivation device for stainless steel products includes a pickling and passivation tank, two placement frames and two intercepting frames. The two placement frames are respectively located on the left and right sides of the inner cavity of the pickling and passivation tank, and the two intercepting frames are respectively located on the left and right sides of the bottom of the inner cavity of the pickling and passivation tank and are fixedly connected to the inner wall of the pickling and passivation tank; a cleaning mechanism that cooperates with the pickling and passivation tank is arranged in the inner cavity of the pickling and passivation tank; a connecting mechanism that cooperates with the placement frame is arranged at the top of the placement frame; lifting mechanisms that cooperate with the connecting mechanism are arranged on the left and right sides at the rear of the pickling and passivation tank; a transmission mechanism that cooperates with the lifting mechanism is arranged at the rear of the pickling and passivation tank.

[0006] To improve the pickling and passivation effect of stainless steel products, preferably, the cleaning mechanism includes an output base, a rotating rod, a bent rod, and a stirring rod. The output base is located at the bottom of the inner cavity of the pickling and passivation tank and is fixedly connected to the inner wall of the pickling and passivation tank. The rotating rod is located on the top of the output base and is fixedly connected to the top of the output base. The number of bent rods is multiple and they are annularly distributed on the surface of the rotating rod and fixedly connected to the surface of the rotating rod. The number of stirring rods is multiple and they are evenly distributed in the inner cavity of the bent rod. The top and bottom of the stirring rod are rotationally connected to the inner cavity of the bent rod through a rotating shaft. By setting the cleaning mechanism, the output base can cooperate with the rotating rod to quickly drive multiple bent rods and stirring rods to quickly pickle and passivate the stainless steel products in the inner cavity of the placement frame.

[0007] To improve the assembly effect of the placement frame and the lifting mechanism, preferably, the connecting mechanism includes two arc plates, two connecting plates, and two columns. The two arc plates are respectively located on the left and right sides of the top of the placement frame and are fixedly connected to the top of the placement frame. The connecting plate is located on the top of the arc plate and is fixedly connected to the top of the arc plate. The two columns are respectively located at the rear sides of the bottoms of the two connecting plates and are fixedly connected to the bottoms of the connecting plates. By setting the connecting mechanism, the arc plate can cooperate with the connecting plate and the column to facilitate the user to quickly assemble and fix the placement frame with the lifting mechanism.

[0008] To improve the picking effect of stainless steel products, preferably, the lifting mechanism includes a support block, a lead screw, a slider, and a connecting gear. The support block is located at the rear side of the pickling and passivation tank and is fixedly connected to the rear side of the pickling and passivation tank. The lead screw is located in the inner cavity of the support block and is rotationally connected to the inner wall of the support block. The inner cavity of the slider is threadedly connected to the surface of the lead screw. The connecting gear is located at the bottom of the lead screw and is fixedly connected to the bottom of the lead screw. The surface of the top of the connecting gear is rotationally connected to the inner wall of the bottom of the support block. The left and right sides of the top of the slider are fixedly connected to the bottoms of the columns. By setting the lifting mechanism, the lead screw can cooperate with the slider and the column to quickly drive the placement frame to move up and down, avoiding the situation of being unable to quickly pick stainless steel products according to the use requirements.

[0009] To improve the use effect of the lifting mechanism, preferably, the transmission mechanism includes a rotating motor, a transmission gear, and a rack. The rotating motor is located at the rear side of the pickling and passivation tank. The transmission gear is located at the output end of the bottom of the rotating motor and is fixedly connected to the output end of the rotating motor. The inner cavity of the rack is meshed with the surface of the transmission gear. The left and right sides of the inner cavity of the rack are meshed with the surface of the connecting gear. By setting the transmission mechanism, the rotating motor can cooperate with the transmission gear and the rack to quickly drive the two sides of the lifting mechanism to be used.

[0010] In order to improve the installation effect of the rotating electric machine, preferably, an installation plate is fixedly connected to the front side of the rotating electric machine, and the front side of the installation plate and the rear side of the pickling and passivation tank are fixedly installed by bolts. By providing the installation plate, the installation plate plays a role in facilitating the user to quickly install and fix the rotating electric machine.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] By providing a pickling and passivation tank, a placement frame, an interception frame, a cleaning mechanism, a connection mechanism, a lifting mechanism and a transmission mechanism, the stainless steel products are poured into the inner cavity of the placement frame, and then the rotating electric machine is started. The rotating electric machine will drive the transmission gear to rotate through its output end. During the rotation of the transmission gear, it will drive the two side connection gears to rotate in the same direction through the rack. During the rotation of the connection gear, it will drive the lead screw to rotate. During the rotation of the lead screw, it will drive the slider to move through the threaded connection with the slider. During the movement of the slider, it will drive the arc plate and the placement frame to be docked with the pickling and passivation tank through the column and the connecting plate. After the docking is completed, the pickling and passivation tank is started, and the pickling and passivation tank will carry out pickling and passivation treatment on the stainless steel products in the inner cavity of the placement frame. Then the output base is started, and the output base will drive the rotating rod and the bent rod to rotate through its output end, so as to achieve the treatment of the pickling and passivation liquid through the rotation amplitude of the bent rod, and increase the turning amplitude of the pickling and passivation liquid in the inner cavity of the pickling and passivation tank through the mutual cooperation of the bent rod and the stirring rod, so as to further improve the pickling and passivation effect of the pickling and passivation tank on the stainless steel products. Description of the Drawings

[0013] Figure 1 is a three-dimensional structural schematic diagram provided by an embodiment of the present utility model;

[0014] Figure 2 is a three-dimensional sectional view provided by an embodiment of the present utility model;

[0015] Figure 3 is a lifting schematic diagram of the placement frame provided by an embodiment of the present utility model;

[0016] Figure 4 is a combined schematic diagram of the cleaning mechanism provided by an embodiment of the present utility model.

[0017] In the figure: 1, pickling and passivation tank; 2, placement frame; 3, interception frame; 4, cleaning mechanism; 5, connection mechanism; 6, lifting mechanism; 7, transmission mechanism; 401, output base; 402, rotating rod; 403, bent rod; 404, stirring rod; 501, arc plate; 502, connecting plate; 503, column; 601, support block; 602, lead screw; 603, slider; 604, connecting gear; 701, rotating motor; 702, transmission gear; 703, rack; 8, mounting plate. Specific implementation manner

[0018] In order to further understand the invention content, characteristics and effects of the present utility model, the following embodiments are cited and detailed as follows in conjunction with the attached drawings.

[0019] The structure of the present utility model will be described in detail below in conjunction with the attached drawings.

[0020] Such as Figures 1 to 4As shown in the figure, a pickling and passivation device for stainless steel products provided by an embodiment of the present utility model includes a pickling and passivation tank 1, two placement frames 2, and two interception frames 3. The two placement frames 2 are respectively located on the left and right sides inside the pickling and passivation tank 1, and the two interception frames 3 are respectively located on the left and right sides at the bottom inside the pickling and passivation tank 1 and are fixedly connected to the inner wall of the pickling and passivation tank 1; a cleaning mechanism 4 that is used in cooperation with the pickling and passivation tank 1 is arranged inside the pickling and passivation tank 1; a connection mechanism 5 that is used in cooperation with the placement frame 2 is arranged at the top of the placement frame 2; lifting mechanisms 6 that are used in cooperation with the connection mechanism 5 are respectively arranged on the left and right sides at the rear of the pickling and passivation tank 1; a transmission mechanism 7 that is used in cooperation with the lifting mechanism 6 is arranged at the rear of the pickling and passivation tank 1. The cleaning mechanism 4 includes an output base 401, a rotating rod 402, a bent rod 403, and a stirring rod 404. The output base 401 is located at the bottom inside the pickling and passivation tank 1 and is fixedly connected to the inner wall of the pickling and passivation tank 1. The rotating rod 402 is located on the top of the output base 401 and is fixedly connected to the top of the output base 401. The number of bent rods 403 is multiple and they are annularly distributed on the surface of the rotating rod 402 and are fixedly connected to the surface of the rotating rod 402. The number of stirring rods 404 is multiple and they are evenly distributed inside the bent rod 403. The top and bottom of the stirring rod 404 are rotatably connected to the inside of the bent rod 403 through a rotating shaft. By setting the cleaning mechanism 4, the output base 401 plays a role of quickly driving multiple bent rods 403 and stirring rods 404 to quickly pickle and passivate the stainless steel products inside the placement frame 2 through the mutual cooperation with the rotating rod 402. The connection mechanism 5 includes two arc plates 501, two connecting plates 502, and two columns 503. The two arc plates 501 are respectively located on the left and right sides at the top of the placement frame 2 and are fixedly connected to the top of the placement frame 2. The connecting plate 502 is located on the top of the arc plate 501 and is fixedly connected to the top of the arc plate 501. The two columns 503 are respectively located at the rear of the bottoms of the two connecting plates 502 and are fixedly connected to the bottoms of the connecting plates 502. By setting the connection mechanism 5, the arc plate 501 plays a role of facilitating the user to quickly assemble and fix the placement frame 2 with the lifting mechanism 6 through the mutual cooperation of the connecting plate 502 and the column 503. The lifting mechanism 6 includes a support block 601, a lead screw 602, a slider 603, and a connecting gear 604. The support block 601 is located at the rear of the pickling and passivation tank 1 and is fixedly connected to the rear of the pickling and passivation tank 1. The lead screw 602 is located inside the support block 601 and is rotatably connected to the inner wall of the support block 601. The inner cavity of the slider 603 is threadedly connected to the surface of the lead screw 602. The connecting gear 604 is located at the bottom of the lead screw 602 and is fixedly connected to the bottom of the lead screw 602. The surface of the top of the connecting gear 604 is rotatably connected to the inner wall of the bottom of the support block 601. The left and right sides of the top of the slider 603 are fixedly connected to the bottoms of the columns 503. By setting the lifting mechanism 6,The lead screw 602 can, through the mutual cooperation of the slider 603 and the column 503, quickly drive the placement frame 2 to move up and down, avoiding the situation where it is impossible to quickly retrieve stainless steel products according to the usage requirements. The transmission mechanism 7 includes a rotary motor 701, a transmission gear 702, and a rack 703. The rotary motor 701 is located at the rear side of the pickling and passivation tank 1. The transmission gear 702 is located at the output end of the bottom of the rotary motor 701 and is fixedly connected to the output end of the rotary motor 701. The inner cavity of the rack 703 is meshed with the surface of the transmission gear 702. Both the left and right sides of the inner cavity of the rack 703 are meshed with the surface of the connecting gear 604. By setting the transmission mechanism 7, the rotary motor 701 can, through the mutual cooperation of the transmission gear 702 and the rack 703, quickly drive the two-sided lifting mechanism 6 to be used. The front side of the rotary motor 701 is fixedly connected with a mounting plate 8. The front side of the mounting plate 8 and the rear side of the pickling and passivation tank 1 are fixedly installed by bolts. By setting the mounting plate 8, the mounting plate 8 can facilitate the user to quickly install and fix the rotary motor 701.,

[0021] The working principle of the present utility model:

[0022] During use, pour the stainless steel products into the inner cavity of the placement frame 2, and then start the rotary motor 701. The rotary motor 701 will drive the transmission gear 702 to rotate through its own output end. During the rotation of the transmission gear 702, it will drive the two-sided connecting gears 604 to rotate in the same direction through the rack 703. During the rotation of the connecting gears 604, they will drive the lead screw 602 to rotate. During the rotation of the lead screw 602, it will drive the slider 603 to move through the threaded connection with the slider 603. During the movement of the slider 603, it will drive the arc plate 501 and the placement frame 2 to be docked with the pickling and passivation tank 1 through the column 503 and the connecting plate 502. After the docking is completed, start the pickling and passivation tank 1, and the pickling and passivation tank 1 will perform pickling and passivation treatment on the stainless steel products in the inner cavity of the placement frame 2. Then start the output base 401, and the output base 401 will drive the rotating rod 402 and the bent rod 403 to rotate through its own output end, so as to process the pickling and passivation liquid through the rotation amplitude of the bent rod 403, and increase the turning amplitude of the pickling and passivation liquid in the inner cavity of the pickling and passivation tank 1 through the mutual cooperation of the bent rod 403 and the stirring rod 404, thereby further improving the pickling and passivation effect of the pickling and passivation tank 1 on the stainless steel products. After the pickling and passivation of the stainless steel products is completed, the stainless steel products can be quickly retrieved through the mutual cooperation of the transmission mechanism 7, the lifting mechanism 6, the connecting mechanism 5, and the placement frame 2.

[0023] The specific model specifications of the pickling and passivation tank 1, the output base 401, and the rotating motor 701 proposed in this application need to be selected and determined according to the actual specifications of the device. The specific selection calculation method, circuit connection method, and its control method all adopt the existing technologies in this field, so they will not be elaborated in detail.

[0024] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0025] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, within the scope of the technical solution of the present invention.

Claims

1. An acid pickling and passivation device for stainless steel products, comprising an acid pickling and passivation tank (1), two placement frames (2) and two interception frames (3), characterized in that: The two placement frames (2) are respectively located on the left and right sides of the inner cavity of the pickling and passivation tank (1), and the two intercepting frames (3) are respectively located on the left and right sides of the bottom of the inner cavity of the pickling and passivation tank (1) and are fixedly connected to the inner wall of the pickling and passivation tank (1); A cleaning mechanism (4) adapted to the pickling and passivation tank (1) is provided in the inner cavity of the pickling and passivation tank (1); A connecting mechanism (5) adapted to the placement frame (2) is provided at the top of the placement frame (2); Lifting mechanisms (6) adapted to the connecting mechanism (5) are provided on both the left and right sides at the rear of the pickling and passivation tank (1); A transmission mechanism (7) adapted to the lifting mechanism (6) is provided at the rear of the pickling and passivation tank (1).

2. The pickling and passivation device for a stainless steel product according to claim 1, wherein: The cleaning mechanism (4) includes an output base (401), a rotating rod (402), a bent rod (403) and a stirring rod (404). The output base (401) is located at the bottom of the inner cavity of the pickling and passivation tank (1) and is fixedly connected to the inner wall of the pickling and passivation tank (1). The rotating rod (402) is located on the top of the output base (401) and is fixedly connected to the top of the output base (401). The number of the bent rods (403) is multiple and they are annularly distributed on the surface of the rotating rod (402) and are fixedly connected to the surface of the rotating rod (402). The number of the stirring rods (404) is multiple and they are evenly distributed in the inner cavity of the bent rod (403). The top and bottom of the stirring rod (404) are rotatably connected to the inner cavity of the bent rod (403) through a rotating shaft.

3. A pickling and passivation device for a stainless steel product as described in claim 1, characterized in that: The connecting mechanism (5) includes two arc plates (501), two connecting plates (502) and two columns (503). The two arc plates (501) are respectively located on the left and right sides of the top of the placement frame (2) and are fixedly connected to the top of the placement frame (2). The connecting plate (502) is located on the top of the arc plate (501) and is fixedly connected to the top of the arc plate (501). The two columns (503) are respectively located at the rear sides of the bottoms of the two connecting plates (502) and are fixedly connected to the bottoms of the connecting plates (502).

4. The pickling and passivation device for a stainless steel product according to claim 3, characterized in that: The lifting mechanism (6) includes a support block (601), a lead screw (602), a slider (603) and a connecting gear (604). The support block (601) is located at the rear of the pickling and passivation tank (1) and is fixedly connected to the rear of the pickling and passivation tank (1). The lead screw (602) is located in the inner cavity of the support block (601) and is rotatably connected to the inner wall of the support block (601). The inner cavity of the slider (603) is threadedly connected to the surface of the lead screw (602). The connecting gear (604) is located at the bottom of the lead screw (602) and is fixedly connected to the bottom of the lead screw (602). The surface of the top of the connecting gear (604) is rotatably connected to the inner wall of the bottom of the support block (601). The left and right sides of the top of the slider (603) are fixedly connected to the bottoms of the columns (503).

5. The pickling and passivation device for a stainless steel product according to claim 4, characterized in that: The transmission mechanism (7) includes a rotary motor (701), a transmission gear (702), and a rack (703). The rotary motor (701) is located at the rear side of the pickling and passivation tank (1). The transmission gear (702) is located at the output end of the bottom of the rotary motor (701) and is fixedly connected to the output end of the rotary motor (701). The inner cavity of the rack (703) is meshed with the surface of the transmission gear (702). The left and right sides of the inner cavity of the rack (703) are both meshed with the surface of the connecting gear (604).

6. The pickling and passivation device for a stainless steel product according to claim 5, characterized in that: An installation plate (8) is fixedly connected to the front side of the rotary motor (701). The front side of the installation plate (8) and the rear side of the pickling and passivation tank (1) are fixedly installed by bolts.