Wire dyeing device for clothing manufacturing
By introducing components such as circulating water pump, electric heating rod and filter ring plate into the online material dyeing device, the problems of dye precipitation and temperature unevenness are solved, stable circulation of the dye solution and effective filtration of fiber impurities are achieved, and dyeing efficiency and convenience are improved.
Patent Information
- Application Number
- CN202422328973.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing wire dyeing devices are prone to dye precipitation during use, resulting in uneven color, and a certain temperature is required to maintain dyeing efficiency. At the same time, the wire may fall off fiber hair during the dyeing process, affecting the working effect.
A device including a dyeing box, a circulating water pump, a water outlet pipe, a water inlet pipe, a filter mesh ring plate and a fan was designed. The liquid temperature was kept stable through the circulating water pump and an electric heating rod, the filter mesh ring plate intercepted fiber impurities, and the fan dried the wire to avoid dye precipitation and keep the dye liquid dynamically stable.
The uniform distribution of dyes and stable temperature control are achieved, the influence of fiber impurities is reduced, the dyeing efficiency and the convenience of the device are improved, and the labor intensity is reduced.
Smart Images
Figure CN223150815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire dyeing for clothing manufacturing, and specifically relates to a wire dyeing device for clothing manufacturing. Background Technique
[0002] Clothing is an indispensable part of human life.
[0003] In clothing manufacturing, different wires need to be dyed. During the use of existing wire dyeing devices, problems may occur such as dyes precipitating due to long-term non-flow, resulting in uneven dye colors and affecting dyeing. In addition, for some pigment dyeing, the dyeing solution needs to be maintained at a certain temperature to maintain relatively good dyeing efficiency. And during dyeing, some fibers may fall off from the wires, which will affect the operation over a long period of work. Based on this, a wire dyeing device for clothing manufacturing is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a wire dyeing device for clothing manufacturing to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A wire dyeing device for clothing manufacturing, including a dyeing tank, one side of the dyeing tank is fixedly installed with an installation tank, the bottom of the inner cavity of the installation tank is fixedly installed with a circulating water pump, the output end of the circulating water pump is communicated with a water outlet pipe, an electric heating rod is fixedly installed inside the water outlet pipe, a number of water outlet holes are opened at the top and bottom of the water outlet pipe, the output end of the circulating water pump is communicated with a water inlet pipe, a number of water inlet holes are opened at the top and bottom of the water inlet pipe, the outer side of the water inlet pipe is threadedly connected with a sealing cover, a support rod is fixedly installed inside the sealing cover, a number of filter net ring plates are fixedly installed inside the support rod, one end of the dyeing tank is communicated with a drain pipe, outer support rollers are movably installed on the outer side of the top of the dyeing tank, inner support rollers are movably installed on the inner side of the top of the dyeing tank, two groups of middle limiting rollers are movably installed inside the dyeing tank, two groups of bottom limiting rollers are movably installed inside the dyeing tank, a water removing tank is fixedly installed at one end of the dyeing tank away from the installation tank, a warm air blower is fixedly installed on the outer side of the water removing tank, the output end of the warm air blower is communicated with an air outlet pipe, a number of extrusion heads are fixedly installed on one side of the water removing tank, a diversion cone is fixedly installed at the bottom of the water removing tank, a number of drainage holes are opened on the opposite sides of the water removing tank and the dyeing tank, and the positions of the drainage holes correspond to the positions of the diversion cone.
[0006] Preferably, the end of the water outlet pipe away from the circulating water pump fixedly penetrates through the installation tank and the dyeing tank and extends and is fixed on the inner wall of the dyeing tank, and the water outlet holes are linearly and evenly arranged and distributed inside the water outlet pipe.
[0007] Preferably, one end of the water inlet pipe far from the circulating water pump penetrates through the installation box and the dyeing box and is fixedly extended to the outside of the dyeing box, and the water inlets are linearly and evenly distributed inside the water inlet pipe.
[0008] Preferably, the filter screen ring plates are linearly and evenly arranged on the outside of the support rods. The outside of the filter screen ring plates is in contact with the inner wall of the water inlet pipe through rubber rings, and the filter screen ring plates are located on one side of the water inlets.
[0009] Preferably, the outer support rollers, inner support rollers, bottom limit rollers and middle limit rollers are symmetrically and evenly distributed inside the dyeing box, and the inner support rollers, middle limit rollers and bottom limit rollers are distributed in an inverted trapezoid inside the dyeing box.
[0010] Preferably, the extrusion heads are linearly and evenly distributed inside the dewatering tank. The positions of the extrusion heads correspond to the positions of the outer support rollers, inner support rollers, bottom limit rollers and middle limit rollers. One end of the air outlet pipe far from the warm air blower communicates with the inside of the dewatering tank.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: When the device is in use, the user first puts the liquid to be dyed into the dyeing box, passes the wire through the outer sides of the tops of the outer support rollers and inner support rollers, then bypasses the bottoms of the middle limit rollers and bottom limit rollers, and passes through the outer sides of the tops of the other outer support rollers and inner support rollers, and then is led out through the extrusion heads. Finally, the wire is wound by the winding mechanism. When the operation is carried out, the circulating water pump is started. The circulating water pump pumps the liquid into the inside of the water outlet pipe through the water inlet pipe. The liquid is heated by the electric heating rod and discharged into the dyeing box through the water outlet, and a liquid convection is formed inside the dyeing box, so that the liquid temperature is relatively stable, and the liquid is kept relatively dynamically stable to avoid sinking to the bottom. The liquid enters the inside of the water inlet pipe through the water inlets, and the fibers falling off in the liquid are intercepted by the filter screen ring plates, so as to keep the liquid clean. When the wire enters the inside of the dewatering tank, after being extruded by the extrusion heads, the excess liquid on the wire slides into the inside of the dewatering tank, and flows back to the dyeing box through the drainage holes through the diversion of the diversion cone. At the same time, the warm air blower passes the warm air into the dewatering tank to preliminarily heat and dry the wire. The overall operation effect is good, the precipitation of the dyeing liquid is avoided and the relative stability is maintained, and the use effect of the structure is increased;
[0012] The present utility model intercepts and filters impurities in the circulating liquid through the filter screen ring plates. Multiple filter screen ring plates correspond to the water inlets, increasing the filtering positions and reducing blockages, prolonging the operation time. When it is necessary to replace the dyeing liquid after the operation is completed, the sealing cover is removed, the support rods and the filter screen ring plates are pulled out, and the impurities are taken out for cleaning, which is convenient for cleaning operations, increases convenience and reduces the labor intensity of the operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the front - view three - dimensional appearance structure of the present utility model.
[0014] Figure 2 This is a schematic diagram of the rear - view three - dimensional appearance structure of the present utility model.
[0015] Figure 3 This is a schematic diagram of the front - view sectional structure of the present utility model.
[0016] Figure 4 This is a schematic diagram of the top - view sectional structure of the present utility model.
[0017] In the figure: 1, dyeing tank; 2, installation box; 3, outer support roller; 4, inner support roller; 5, bottom limit roller; 6, water outlet pipe; 7, water outlet; 8, de - water tank; 9, warm air blower; 10, air outlet pipe; 11, extrusion head; 12, drain pipe; 13, water inlet pipe; 14, sealing cover; 15, diversion cone; 16, circulating water pump; 17, electric heating rod; 18, support rod; 19, filter net ring plate; 20, middle limit roller; 21, water inlet; 22, drain hole. Detailed implementation manners
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1-4, the present utility model provides a technical solution: a wire dyeing device for clothing manufacturing, including a dyeing tank 1, a mounting box 2 is fixedly installed on one side of the dyeing tank 1, a circulating water pump 16 is fixedly installed at the bottom of the inner cavity of the mounting box 2, the output end of the circulating water pump 16 is communicated with a water outlet pipe 6, an electric heating rod 17 is fixedly installed inside the water outlet pipe 6, a number of water outlet holes 7 are opened at the top and bottom of the water outlet pipe 6, the output end of the circulating water pump 16 is communicated with a water inlet pipe 13, a number of water inlet holes 21 are opened at the top and bottom of the water inlet pipe 13, the outer side of the water inlet pipe 13 is threadedly connected with a sealing cover 14, a support rod 18 is fixedly installed inside the sealing cover 14, a number of filter screen ring plates 19 are fixedly installed inside the support rod 18, one end of the dyeing tank 1 is communicated with a drain pipe 12, outer support rollers 3 are movably installed on the outer sides of the top of the dyeing tank 1, inner support rollers 4 are movably installed on the inner sides of the top of the dyeing tank 1, two groups of middle limiting rollers 20 are movably installed inside the dyeing tank 1, two groups of bottom limiting rollers 5 are movably installed inside the dyeing tank 1, a water removing tank 8 is fixedly installed at one end of the dyeing tank 1 away from the mounting box 2, a warm air blower 9 is fixedly installed on the outer side of the water removing tank 8, the output end of the warm air blower 9 is communicated with an air outlet pipe 10, a number of extrusion heads 11 are fixedly installed on one side of the water removing tank 8, a flow guiding cone 15 is fixedly installed at the bottom of the water removing tank 8, a number of drain holes 22 are opened on the opposite sides of the water removing tank 8 and the dyeing tank 1, and the positions of the drain holes 22 correspond to the positions of the flow guiding cone 15.
[0020] The working principle of the above technical solution: When in use, the user first puts the liquid to be dyed into the inside of the dyeing tank 1, and passes the wire through the outer sides of the tops of the outer support rollers 3 and the inner support rollers 4, then bypasses the bottoms of the middle limiting rollers 20 and the bottom limiting rollers 5, and passes through the outer sides of the tops of the other outer support rollers 3 and the inner support rollers 4, and then is led out through the extrusion heads 11, and finally the wire is wound by a winding mechanism. When the operation is carried out, the circulating water pump 16 is started, and the circulating water pump 16 pumps the liquid into the inside of the water outlet pipe 6 through the water inlet pipe 13. The liquid is heated by the electric heating rod 17 and discharged into the dyeing tank 1 through the water outlet holes 7, and a liquid convection is formed inside the dyeing tank 1, so that the liquid temperature is relatively stable, and the liquid is kept relatively dynamically stable to avoid sinking to the bottom. The liquid enters the inside of the water inlet pipe 13 through the water inlet holes 21, and the falling fibers in the liquid are intercepted by the filter screen ring plates 19, so as to keep the liquid clean. When the wire enters the inside of the water removing tank 8, after being extruded by the extrusion heads 11, the excess liquid in the wire slides into the inside of the water removing tank 8, and is guided by the flow guiding cone 15 and flows back into the dyeing tank 1 through the drain holes 22. At the same time, the warm air blower 9 passes warm air into the water removing tank 8 to preliminarily heat and dry the wire. The overall operation effect is good, avoiding the precipitation of the dyeing liquid and keeping it relatively stable, and increasing the use effect of the structure.
[0021] In another embodiment, such as Figures 1-4As shown, one end of the water outlet pipe 6 far from the circulating water pump 16 is fixedly installed through the installation box 2 and the dyeing box 1 and extends and is fixed on the inner wall of the dyeing box 1. The water outlets 7 are linearly and evenly arranged and distributed inside the water outlet pipe 6.
[0022] The water outlet pipe 6 maintains a relatively stable position inside the dyeing box 1, and the liquid is discharged through the water outlets 7, promoting the stable reflux and circulation of the liquid, increasing the relative stability of the operation, and maintaining the relative stability of the internal liquid circulation.
[0023] In another embodiment, as Figures 1-4 shown, one end of the water inlet pipe 13 far from the circulating water pump 16 penetrates through the installation box 2 and the dyeing box 1 and is fixedly extended to the outside of the dyeing box 1. The water inlets 21 are linearly and evenly distributed inside the water inlet pipe 13.
[0024] One end of the water inlet pipe 13 is led out of the outside of the dyeing box 1. While stabilizing the water inlet pipe 13, it is convenient for the operator to remove the sealing cover 14, facilitating the extraction of the support rod 18 and the filter screen ring plate 19. The water flow enters the inside of the water inlet pipe 13 through the water inlets 21, facilitating the uniform circulation and flow of the liquid, keeping the liquid dynamic, and reducing sedimentation.
[0025] In another embodiment, as Figures 1-4 shown, the filter screen ring plates 19 are linearly and evenly arranged and distributed on the outside of the support rod 18. The outside of the filter screen ring plates 19 is in contact with the inner wall of the water inlet pipe 13 through rubber rings. The filter screen ring plates 19 are located on one side of the water inlets 21.
[0026] The utility model intercepts and filters impurities in the circulating liquid through the filter screen ring plates 19. Multiple filter screen ring plates 19 correspond to the water inlets 21, increasing the filtering positions and reducing blockages, prolonging the operation time. When it is necessary to replace the dyeing liquid after the operation is completed, the sealing cover 14 is removed and the support rod 18 and the filter screen ring plates 19 are extracted to take out the impurities for cleaning, facilitating the cleaning operation, increasing convenience, and reducing the labor intensity of the operator.
[0027] In another embodiment, as Figures 1-4 shown, the outer support rollers 3, the inner support rollers 4, the bottom limit rollers 5, and the middle limit rollers 20 are symmetrically and evenly distributed inside the dyeing box 1. The inner support rollers 4, the middle limit rollers 20, and the bottom limit rollers 5 are distributed in an inverted trapezoid inside the dyeing box 1.
[0028] The outer support rollers 3, the inner support rollers 4, the bottom limit rollers 5, and the middle limit rollers 20 keep the wire in a relatively stable position and press the wire down into the liquid, making the wire inverted in a trapezoid shape inside the liquid, increasing the relative stability of the structure.
[0029] In another embodiment, as Figures 1-4As shown, the extrusion heads 11 are linearly and evenly distributed inside the water removal tank 8. The positions of the extrusion heads 11 correspond to the positions of the outer support rollers 3, the inner support rollers 4, the bottom limit rollers 5, and the middle limit rollers 20. One end of the air outlet pipe 10 far from the warm air blower 9 communicates with the inside of the water removal tank 8.
[0030] The inside of the extrusion head 11 is conical when passing the wire, which prompts the liquid on the outer side of the wire to be scraped off and flow back to the inner side of the water removal tank 8. The extrusion head 11 can be arranged inside the water removal tank 8 to reflect the removal of the excess liquid on the wire, and cooperate with the warm air of the warm air blower 9 and the air outlet pipe 10 to initially dry the wire, which is convenient for improving the dyeing efficiency of the wire and keeping the overall operation stable.
[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire dyeing device for clothing manufacturing, comprising a dyeing tank (1), characterized in that: One side of the dyeing box (1) is fixedly installed with an installation box (2). At the bottom of the inner cavity of the installation box (2), a circulating water pump (16) is fixedly installed. The output end of the circulating water pump (16) is communicated with a water outlet pipe (6). An electric heating rod (17) is fixedly installed inside the water outlet pipe (6). A number of water outlet holes (7) are opened at the top and bottom of the water outlet pipe (6). The output end of the circulating water pump (16) is communicated with a water inlet pipe (13). A number of water inlet holes (21) are opened at the top and bottom of the water inlet pipe (13). The outer side of the water inlet pipe (13) is threadedly connected with a sealing cover (14). A support rod (18) is fixedly installed inside the sealing cover (14). A number of filter screen ring plates (19) are fixedly installed inside the support rod (18). One end of the dyeing box (1) is communicated with a drain pipe (12). Outer support rollers (3) are movably installed on the outer sides of the top of the dyeing box (1). Inner support rollers (4) are movably installed on the inner sides of the top of the dyeing box (1). Two groups of middle limiting rollers (20) are movably installed inside the dyeing box (1). Two groups of bottom limiting rollers (5) are movably installed inside the dyeing box (1). One end of the dyeing box (1) far away from the installation box (2) is fixedly installed with a water removal box (8). A warm air blower (9) is fixedly installed on the outer side of the water removal box (8). The output end of the warm air blower (9) is communicated with an air outlet pipe (10). A number of extrusion heads (11) are fixedly installed on one side of the water removal box (8). A diversion cone (15) is fixedly installed at the bottom of the water removal box (8). A number of drain holes (22) are opened on the opposite sides of the water removal box (8) and the dyeing box (1). The position of the drain holes (22) corresponds to the position of the diversion cone (15).
2. The wire dyeing device for clothing manufacturing according to claim 1, wherein: One end of the water outlet pipe (6) far away from the circulating water pump (16) fixedly penetrates through the installation box (2) and the dyeing box (1) and extends and is fixed on the inner wall of the dyeing box (1). The water outlet holes (7) are linearly and evenly arranged and distributed inside the water outlet pipe (6).
3. A wire dyeing device for clothing manufacturing according to claim 1, characterized in that: One end of the water inlet pipe (13) far away from the circulating water pump (16) penetrates through the installation box (2) and the dyeing box (1) and is fixedly extended to the outside of the dyeing box (1). The water inlet holes (21) are linearly and evenly distributed inside the water inlet pipe (13).
4. A wire dyeing device for clothing manufacturing according to claim 1, characterized in that: The filter screen ring plates (19) are linearly and evenly arranged and distributed on the outer side of the support rod (18). The outer side of the filter screen ring plates (19) is in contact with the inner wall of the water inlet pipe (13) through a rubber ring. The filter screen ring plates (19) are located on one side of the water inlet holes (21).
5. A wire dyeing device for clothing manufacturing according to claim 1, characterized in that: The outer support rollers (3), inner support rollers (4), bottom limiting rollers (5) and middle limiting rollers (20) are symmetrically and evenly distributed inside the dyeing box (1). The inner support rollers (4), middle limiting rollers (20) and bottom limiting rollers (5) are distributed in an inverted trapezoid inside the dyeing box (1).
6. The wire dyeing device for clothing manufacturing according to claim 1, characterized in that: The extrusion heads (11) are linearly and uniformly distributed inside the water removal tank (8) except. The positions of the extrusion heads (11) correspond to the positions of the outer support rollers (3), inner support rollers (4), bottom limit rollers (5), and middle limit rollers (20). One end of the air outlet pipe (10) far from the air heater (9) communicates with the inside of the water removal tank (8).