Trolley for dismantling bottom die supporting system of lower cross beam of long-piled wharf
By designing a trolley for dismantling the bottom form support system of the high pile dock, the problems of high safety risks and low efficiency in the existing technology are solved, and efficient and safe dismantling the bottom form support system is achieved, which is suitable for a variety of foundation types.
Patent Information
- Application Number
- CN202422422795.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing method of removing the bottom form support system of the lower beam of high pile dock requires operators to ride in a special hanging basket, which has high safety risks, low construction efficiency, and the hydraulic jack method cannot apply to inclined pile foundations.
A trolley for dismantling the bottom form support system of the high pile dock is designed, including upper level coupling, suspension device and lower level coupling, which is composed of rollers, columns, gussets and edge guards. It has a simple structure and improves the removal efficiency and safety.
It improves the removal efficiency of the bottom mold support system, reduces construction costs, enhances construction safety, and is suitable for a variety of foundation types.
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Figure CN223151119U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of the construction of cross beams of high-pile wharves, and particularly relates to a trolley for demolishing the bottom formwork support system of the lower cross beam of a high-pile wharf. Background Technique
[0002] PHC pipe piles or steel pipe piles are generally used as the foundation for high-pile wharves, and the lower cross beam is cast in situ on the upper part. The cast-in-situ lower cross beam generally adopts a hoop and I-beam bottom formwork support system. In the prior art, the demolition methods of the bottom formwork support system include the direct demolition method, the hand-pulled hoist suspension support system method, and the hydraulic jack method.
[0003] In the direct demolition method, the operator rides in a special hanging basket, and the hanging basket is hoisted by a crane as a construction operation platform. Holes are drilled on the hoop, and the steel wire rope passes through the holes to fix the hoop on the embedded channel steel at the top of the lower cross beam. Then, the two rows of bolts at the bottom are loosened to make the bottom formwork support system sink a certain distance, and then a floating crane ship is used to cooperate with the operator to demolish the square wood secondary beam and the I-beam main beam. The hand-pulled hoist suspension support system method is to connect the hand-pulled hoist with the steel wire rope. The steel wire rope is slung under the bottom of the main beam I-beam, and a steel wire rope is arranged between two PHC pipe piles. The operator rides in a special hanging basket, and the hanging basket is hoisted by a crane as a construction operation platform. Holes are drilled on the steel hoop, and the steel wire rope passes through the holes to fix the hoop on the embedded channel steel at the top of the lower cross beam. Then, the hoop is removed, and then a floating crane ship is used to cooperate with the operator to demolish the square wood secondary beam and the I-beam main beam. The hydraulic jack method is to first install a steel hoop on the PHC pipe pile, and a hydraulic jack is fixed on the bracket of the steel hoop. After the concrete strength reaches the condition for demolishing the bottom formwork, the jacks are depressurized synchronously to make the bottom formwork support system sink a certain distance, and then a floating crane ship is used to cooperate with the operator to demolish the square wood secondary beam and the I-beam main beam.
[0004] The demolition methods of the bottom formwork support system in the prior art all require the operator to ride in a special hanging basket and use a crane to hoist the hanging basket as a construction operation platform, with extremely high safety risks, low construction efficiency, and the hydraulic jack method cannot be applied to the inclined pile foundation. Summary of the Invention
[0005] Aiming at the deficiencies existing in the related technologies, the purpose of the present utility model is to provide a trolley for demolishing the bottom formwork support system of the lower cross beam of a high-pile wharf to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present utility model provides the following technical solutions:
[0007] A trolley for demolishing the bottom formwork support system of the lower cross beam of a high-pile wharf, comprising:
[0008] The upper horizontal bracing, the upper horizontal bracing includes:
[0009] The first main girders, there are two first main girders, and the two first main girders are arranged in parallel;
[0010] The first secondary girders, there are four first secondary girders arranged parallel to each other, and the four first secondary girders are arranged between the two
[0011] first main girders, and the four first secondary girders are perpendicularly connected to the two first main girders;
[0012] The rollers are arranged on the first main girders so that the trolley can travel on the lower cross beam of the high-piled wharf;
[0013] The suspension device, the suspension device includes a column, the column has a first end and a second end, and the first end of the column is connected to the first main girder;
[0014] The lower horizontal bracing, the lower horizontal bracing includes:
[0015] The second main girders, the second main girders are connected to the second end of the column, there are two second main girders, and the two
[0016] second main girders are arranged in parallel;
[0017] The second secondary girders, there are four second secondary girders arranged parallel to each other, and the four second secondary girders are arranged between the two second main girders, and the four second secondary girders are perpendicularly connected to the two second main girders.
[0018] In some embodiments, the upper horizontal bracing further includes guide wheels, and the guide wheels are arranged on the first main girders to guide the trolley to travel on the lower cross beam of the high-piled wharf.
[0019] In some embodiments, the upper horizontal bracing further includes small beams, one end of the small beam is connected to the first main girder, and the other end of the small beam is connected to the guide wheel.
[0020] In some embodiments, there are four columns.
[0021] In some embodiments, the suspension device further includes a first corner brace and a second corner brace, one end of the first corner brace is connected to the column, the other end of the first corner brace is connected to the first main girder, one end of the second corner brace is connected to the column, and the other end of the second corner brace is connected to the second main girder.
[0022] In some embodiments, the column, the first corner brace and the second corner brace are channel steels.
[0023] In some embodiments, the lower horizontal bracing further includes edge protection members, and the edge protection members are arranged circumferentially around the second main girders and the second secondary girders.
[0024] In some embodiments, the edge protection members are steel pipes.
[0025] In some embodiments, the lower horizontal bracing further includes square timbers, there are multiple square timbers, the multiple square timbers are arranged on the second main girders and the second secondary girders, and the multiple square timbers are arranged parallel to the second main girders.
[0026] In some of these embodiments, the lower horizontal bracing further includes bamboo plywood, which is laid on the square timber.
[0027] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0028] 1. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf provided by the present utility model is composed of an upper horizontal bracing, a suspension device and a lower horizontal bracing. It has a simple structure, can improve the demolition efficiency of the support system, effectively reduce the construction cost, and improve the construction safety.
[0029] 2. The suspension device of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf provided by the present utility model is composed of a column, a first corner brace and a second corner brace, which can increase the strength and stiffness of the overall structure of the trolley, prevent deformation, and improve the stability of the overall structure of the trolley. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0031] Figure 1 It is the main structural schematic front view of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf of the present utility model;
[0032] Figure 2 It is the structural schematic side view of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf of the present utility model;
[0033] Figure 3 It is the structural schematic top view of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf of the present utility model;
[0034] Figure 4 It is the structural schematic top sectional view of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf of the present utility model;
[0035] Figure 5 It is the use and installation schematic diagram of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf of the present utility model;
[0036] In the figures:
[0037] 1. Upper horizontal bracing; 11. First main beam; 12. First secondary beam; 13. Roller; 14. Guide wheel; 15. Small beam; 2. Suspension device; 21. Column; 22. First corner brace; 23. Second corner brace; 3. Lower horizontal bracing; 31. Second main beam; 32. Second secondary beam; 33. Edge protection member; 34. Square timber; 35. Bamboo plywood form; 4. Lower cross beam of high-pile wharf; 5. Pile foundation of high-pile wharf; 6. Support system. Detailed implementation manners
[0038] The following will clearly and completely describe the technical solutions in the embodiments with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "transverse", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0040] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection" and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0041] Refer to the attached Figures 1 to 5 , which gives a schematic embodiment of a trolley for removing the bottom formwork support system of the lower cross beam of a high-pile wharf proposed by the present invention. The trolley for removing the bottom formwork support system of the lower cross beam of a high-pile wharf includes an upper horizontal bracing 1, a suspension device 2 and a lower horizontal bracing 3.
[0042] The upper horizontal bracing 1 includes the first main girders 11, the first secondary girders 12 and the rollers 13. There are two first main girders 11, and the two first main girders 11 are arranged in parallel. There are four first secondary girders 12 which are arranged parallel to each other. The four first secondary girders 12 are arranged between the two first main girders 11, and the four first secondary girders 12 are perpendicularly connected to the two first main girders 11. The rollers 13 are arranged on the first main girders 11 to enable the trolley to travel on the lower cross beam 4 of the high-pile wharf. Among them, the two first main girders 11 are made of 18# channel steel with a length of 5.6 m, and the four first secondary girders 12 are made of 18# channel steel with a length of 1.64 m. The two first main girders 11 and the four first secondary girders 12 are formed by welding, and the rollers 13 are fixed below the first main girders 11.
[0043] In order to facilitate the control of the traveling direction of the trolley on the lower cross beam 4 of the high-pile wharf, in this embodiment, the upper horizontal bracing 1 further includes guide wheels 14. The guide wheels 14 are arranged on the first main girders 11 to guide the traveling of the trolley on the lower cross beam 4 of the high-pile wharf. In order to quickly and conveniently install the guide wheels 14, in the embodiment, the upper horizontal bracing 1 further includes small girders 15. One end of the small girder 15 is connected to the first main girder 11, and the other end of the small girder 15 is connected to the guide wheel 14. Specifically, see the appendix Figure 1 , and the guide wheels 14 are fixed on the side surface of the small girders 15. Among them, there are four small girders 15, and the four small girders 15 are made of 10# channel steel with a length of 600 mm. The four small girders 15 are welded and connected to the first main girders 11.
[0044] The suspension device 2 includes a column 21. The column 21 has a first end and a second end, and the first end of the column 21 is connected to the first main girder 11. The lower horizontal bracing 3 includes second main girders 31 and second secondary girders 32. The second main girders 31 are connected to the second end of the column 21. There are two second main girders 31, and the two second main girders 31 are arranged in parallel. There are four second secondary girders 32 which are arranged parallel to each other. The four second secondary girders 32 are arranged between the two second main girders 31, and the four second secondary girders 32 are perpendicularly connected to the two second main girders 31. Among them, the two second main girders 31 are made of 10# channel steel with a length of 4.8 m, and the four second secondary girders 32 are made of 10# channel steel with a length of 1.684 m. The two second main girders 31 and the four second secondary girders 32 are formed by welding.
[0045] When carrying out the construction of demolishing the bottom formwork support system of the lower cross beam of the high-pile wharf, the operators stand on the trolley provided in this embodiment. In order to prevent the operators from accidentally falling and reduce the accidental falling or flying out of the objects (such as building materials, tools, etc.) in the trolley, in this embodiment, the lower horizontal bracing 3 further includes edge protection members 33. The edge protection members 33 are arranged circumferentially around the second main girders 31 and the second secondary girders 32. Specifically, the edge protection members 33 are made of steel pipes with a size of 48 mm * 3 mm.
[0046] In order to enable the trolley to bear greater weight and pressure, in this embodiment, the lower horizontal bracing 3 further includes square timbers 34. There are multiple square timbers 34, and the multiple square timbers 34 are arranged on the second main beam 31 and the second secondary beam 32, and the multiple square timbers 34 are arranged parallel to the second main beam 31. The square timbers 34 have good firmness and stability. Specifically, there are five square timbers 34, the length of the five square timbers 34 is 4.8 m, and the cross-sectional size is 5 cm * 10 cm.
[0047] There are still gaps in the lower horizontal bracing 3 composed of the second main beam 31, the second secondary beam 32, the edge protection member 33 and the square timbers 34 at the place where the operators stand, posing risks of objects falling and operators stepping empty. Therefore, in this embodiment, the lower horizontal bracing 3 further includes bamboo plywood 35, and the bamboo plywood 35 is laid on the square timbers 34 so that the operators can stand safely and reliably on the trolley for construction work. Among them, the bamboo plywood 35 with a thickness of 1.2 cm is adopted.
[0048] In order to enable the suspension device 2 to stably connect the upper horizontal bracing 1 and the lower horizontal bracing 3, in this embodiment, there are four columns 21, and the four columns 21 jointly transfer the longitudinal load to increase the stability of the overall structure of the trolley. Among them, the column 21 is made of 10# channel steel with a length of 3.4 m.
[0049] To further increase the stability, in this embodiment, the suspension device 2 further includes a first corner brace 22 and a second corner brace 23. One end of the first corner brace 22 is connected to the column 21, and the other end of the first corner brace 22 is connected to the first main beam 11. One end of the second corner brace 23 is connected to the column 21, and the other end of the second corner brace 23 is connected to the second main beam 31. Among them, there are four first corner braces 22 and four second corner braces 23. Both the first corner brace 22 and the second corner brace 23 are made of 10# channel steel with a length of 1.585 m, and the column 21 is connected to the first corner brace 22 and the second corner brace 23 by welding.
[0050] In the above-mentioned illustrative embodiment, the trolley for demolishing the bottom formwork support system of the lower crossbeam of the high-piled wharf is composed of an upper horizontal bracing, a suspension device and a lower horizontal bracing. The structure is simple, which can improve the demolition efficiency of the support system, effectively reduce the construction cost and improve the construction safety. Among them, the suspension device is composed of columns, a first corner brace and a second corner brace, which can increase the strength and stiffness of the overall structure of the trolley, prevent deformation and improve the stability of the overall structure of the trolley.
[0051] The following combines the attached Figures 1 to 5 The working process of an embodiment of the trolley for demolishing the bottom formwork support system of the lower crossbeam of the high-piled wharf of the present utility model will be described:
[0052] See the attached Figure 5, the support system 6 is detachably connected to the high-piled wharf pile foundation 5, and the lower crossbeam 4 of the high-piled wharf is fixed above the high-piled wharf pile foundation 5. The trolley travels on the lower crossbeam 4 of the high-piled wharf by the cooperation of the rollers 13 and the guide wheels 14. First, drill holes in the hoop of the support system 6, use a steel wire rope to pass through the holes and fix the hoop on the embedded channel steel at the top of the lower crossbeam 4 of the high-piled wharf, and then loosen the two rows of bolts at the bottom of the support system 6 to make the support system 6 sink by 20 cm. The operating personnel extract the wooden secondary beams of the support system 6 on the trolley, and another operating personnel transports them to the land. After the wooden beams are removed, manually cooperate with the floating crane to hang the steel wire rope on the main beam I-beam, the trolley retreats to the shore side of the wharf, and use the floating crane to remove the main beam I-beam. After the main beam I-beam is removed, use manual cooperation with the floating crane to remove the steel hoop.
[0053] Finally, it should be noted that the embodiments in this specification are described in a progressive manner, and the key points of each embodiment are the differences from other embodiments. The same and similar parts among the embodiments can be referred to each other.
[0054] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: still can modify the specific implementation manners of the present invention or make equivalent replacements for some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.
Claims
1. A trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf, characterized in that, Including: The upper horizontal bracing, and the upper horizontal bracing includes: The first main girders, there are two of the first main girders, and the two first main girders are arranged in parallel; The first secondary girders, there are four mutually parallel first secondary girders, the four first secondary girders are arranged between the two first main girders, and the four first secondary girders are perpendicularly connected to the two first main girders; The rollers, the rollers are arranged on the first main girders to enable the trolley to travel on the lower cross beam of the high-pile wharf; The suspension device, the suspension device includes a column, the column has a first end and a second end, and the first end of the column is connected to the first main girder; The lower horizontal bracing, and the lower horizontal bracing includes: The second main girders, the second main girders are connected to the second ends of the columns, there are two of the second main girders, and the two second main girders are arranged in parallel; The second secondary girders, there are four mutually parallel second secondary girders, the four second secondary girders are arranged between the two second main girders, and the four second secondary girders are perpendicularly connected to the two second main girders.
2. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 1, characterized in that, The upper horizontal bracing further includes guide wheels, and the guide wheels are arranged on the first main girders to guide the trolley to travel on the lower cross beam of the high-pile wharf.
3. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 2, characterized in that, The upper horizontal bracing further includes small girders, one end of the small girders is connected to the first main girders, and the other end of the small girders is connected to the guide wheels.
4. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 1, characterized in that, There are four columns.
5. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 4, wherein, The suspension device further includes a first corner brace and a second corner brace, one end of the first corner brace is connected to the column, the other end of the first corner brace is connected to the first main girder, one end of the second corner brace is connected to the column, and the other end of the second corner brace is connected to the second main girder.
6. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 5, characterized in that, The column, the first corner brace and the second corner brace are channel steels.
7. The trolley for demolishing the bottom formwork support system of the lower crossbeam of a high-piled wharf according to claim 1, characterized in that, The lower horizontal bracing further includes edge protection members, and the edge protection members are arranged circumferentially around the second main girders and the second secondary girders.
8. The trolley for removing the bottom formwork support system of the lower crossbeam of a high-piled wharf, as claimed in claim 7, wherein The edge protection members are steel pipes.
9. The trolley for demolishing the bottom formwork support system of the lower cross beam of a high-piled wharf according to claim 1, characterized in that, The lower horizontal bracing further includes square timbers, there are multiple square timbers, the multiple square timbers are arranged on the second main girders and the second secondary girders, and the multiple square timbers are arranged in parallel with the second main girders.
10. The trolley for demolishing the bottom formwork support system of the lower crossbeam of the high-piled wharf according to claim 9, characterized in that, The lower horizontal bracing further includes bamboo plywood, and the bamboo plywood is laid on the square timbers.