Slag conveying mechanism of pre-supporting shield equipment
Through the coordinated transportation of sludge slags between spiral blades and conveyor belts, the energy consumption and wear problems caused by friction in pre-supported shield equipment are solved, and more efficient transportation and longer equipment life is achieved.
Patent Information
- Application Number
- CN202422605442.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the existing pre-supported shield equipment slag transport mechanism, the friction between the sludge slag and the machine groove and the spiral blades leads to large energy consumption and increased mechanical losses, which affects service life and transportation speed.
The spiral blades are used to promote the movement of the conveyor belt. The spiral blades and the conveyor belt jointly transport mud slag, reducing the contact area between the mud slag and the inner wall of the machine groove, and reducing friction through the motor drives the coordinated movement of the spiral blades and the conveyor belt.
It reduces friction and mechanical losses, improves transportation speed, and extends the service life of the machine grooves and spiral blades.
Smart Images

Figure CN223152061U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tunnel engineering, and in particular relates to a slag transport mechanism of pre-supported shield equipment. Background Art
[0002] The pre-supported shield is an anchoring and protection system in tunnel engineering, which is mainly used for rock reinforcement before tunnel excavation. It uses specific equipment and technical means to pre-reinforce the rock layer in the unexcavated area before tunnel excavation to prevent risks such as collapse and deformation during the excavation process. When excavating the tunnel, a large amount of mud, slag and rock will be generated. The shield equipment generally uses the spiral conveying equipment behind the blade to continuously transport the slag out for subsequent processing.
[0003] When the slag transport mechanism of the existing pre-supported shield equipment is spirally transporting materials, the friction between the mud and the machine slot and spiral blades will cause a large energy consumption. This friction not only increases mechanical loss, but also may cause wear to the machine slot and spiral blades, affecting their service life. Due to the existence of friction resistance, the conveying speed of the slag transport mechanism will also be affected. Utility Model Content
[0004] The purpose of the utility model is to provide a slag transport mechanism for pre-supported shield equipment, which drives the conveyor belt to move through the rotation of spiral blades. The rotation of the spiral blades and the movement of the conveyor belt jointly discharge the mud and slag, reducing the contact area between the mud and slag and the inner wall of the machine trough, thereby reducing friction and mechanical loss, increasing the transportation speed, alleviating the wear of the machine trough and spiral blades by the mud and slag, and extending the service life.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A slag transport mechanism of a pre-supported shield equipment comprises a motor fixedly assembled on the top of a machine slot, a spiral blade rotatably assembled inside the machine slot, a conveyor belt is transmission-assembled at the bottom of the machine slot and below the spiral blade, a tooth groove is fixedly connected to the conveyor belt on the side opposite to the spiral blade, blocks for pushing the spiral blade are symmetrically fixedly connected to the edges of the conveyor belt at equal distances, a plurality of fixed plates are symmetrically fixedly connected to the two sides of the machine slot, a cross bar is fixedly connected between two opposite fixed plates, a gear is rotatably connected to the outer wall of the cross bar and is located on one side of the conveyor belt, and the gear is meshingly connected to the tooth groove.
[0007] The output end of the motor is drivingly connected to the spiral blade, and both ends of the machine slot are fixedly connected with outer baffles.
[0008] An inner baffle is fixedly connected to one end of the machine groove and located above the conveyor belt, and the spiral blade is rotatably connected to the inner baffle.
[0009] A fixed plate two is symmetrically and fixedly connected between the two outer baffles, and connecting rods are fixedly connected at equal distances between the two fixed plates two and below the conveyor belt.
[0010] A vertical rod is fixedly connected to the middle of the connecting rod, and one end of the vertical rod is rotatably connected to a pulley for supporting the conveyor belt.
[0011] Support rods are fixedly connected to the outer wall of the connecting rod on both sides of the vertical rod, and a scraper is fixedly connected between the two support rods and on one side of the conveyor belt.
[0012] The technical effects achieved by the present utility model are as follows: The rotation of the spiral blade pushes the conveyor belt to move. The rotation of the spiral blade and the movement of the conveyor belt jointly discharge the mud residue, reducing the contact area between the mud residue and the inner wall of the machine trough, thereby reducing the friction and mechanical loss, increasing the transportation speed, alleviating the wear of the mud residue on the machine trough and the spiral blade, and extending the service life. Description of the Drawings
[0013] Figure 1 is the overall external view of the slag transportation mechanism of the prefabricated shield equipment provided by the embodiment of the present utility model;
[0014] Figure 2 is the structural decomposition view of the slag transportation mechanism of the prefabricated shield equipment provided by the embodiment of the present utility model;
[0015] Figure 3 is Figure 2 the partial enlarged view at A in
[0016] Figure 4 is the structural decomposition bottom view of the slag transportation mechanism of the prefabricated shield equipment provided by the embodiment of the present utility model;
[0017] Figure 5 is Figure 4 the partial enlarged view at B in
[0018] In the drawings, the list of components represented by each reference numeral is as follows:
[0019] 1. Machine trough; 101. Motor; 102. Fixed plate one; 103. Fixed plate two; 104. Outer baffle; 105. Conveyor belt; 106. Tooth groove; 107. Spiral blade; 108. Inner baffle; 109. Pulley; 110. Block; 111. Cross bar; 112. Gear; 113. Connecting rod; 114. Vertical rod; 115. Support rod; 116. Scraper. Detailed Embodiment
[0020] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.
[0021] like Figures 1-5 As shown, a slag transport mechanism of a pre-supported shield equipment includes a motor 101 fixedly assembled on the top of a machine slot 1, a spiral blade 107 is rotatably assembled inside the machine slot 1, the output end of the motor 101 is transmission-connected to the spiral blade 107, a conveyor belt 105 is transmission-assembled at the bottom of the machine slot 1 and below the spiral blade 107, the conveyor belt 105 is located on the side opposite to the spiral blade 107 and is fixedly connected with a tooth groove 106, the edge of the conveyor belt 105 is symmetrically and equidistantly fixedly connected with a block 110 for being pushed by the spiral blade 107, one end of the machine slot 1 inside the conveyor belt 105 and located above the conveyor belt 105 is fixedly connected with an inner baffle 108, the spiral blade 107 is rotationally connected to the inner baffle 108, the two ends of the machine slot 1 are fixedly connected with outer baffles 104, and the two sides of the machine slot 1 are symmetrically fixedly connected There are several fixed plates 102, a cross bar 111 is fixedly connected between two opposite fixed plates 102, a gear 112 is rotatably connected to the outer wall of the cross bar 111 and located on one side of the conveyor belt 105, the gear 112 is meshed with the tooth groove 106, a fixed plate 2 103 is symmetrically fixedly connected between the two outer baffles 104, a connecting rod 113 is equidistantly fixedly connected between the two fixed plates 2 103 and located below the conveyor belt 105, a vertical rod 114 is fixedly connected to the middle of the connecting rod 113, one end of the vertical rod 114 is rotatably connected to a pulley 109 for supporting the conveyor belt 105, a support rod 115 is fixedly connected to the outer wall of the connecting rod 113 and located on both sides of the vertical rod 114, and a scraper 116 is fixedly connected between the two support rods 115 and located on one side of the conveyor belt 105.
[0022] According to the above structure, the sludge enters the inside of the trough 1 and falls on the conveyor belt 105. The motor 101 drives the spiral blade 107 to rotate for feeding. While the spiral blade 107 rotates, it continuously pushes the blocking block 110 forward. The blocking block 110 drives the conveyor belt 105 to continuously rotate in a cycle at the bottom of the trough 1. The conveyor belt 105 rotates in a cycle for feeding. Cooperating with the feeding of the spiral blade 107, it greatly reduces the friction between the sludge and the trough 1. The inner baffle 108 prevents the sludge from falling outside the trough 1 and the conveyor belt 105. When the conveyor belt 105 rotates, it drives the tooth groove 106 to rotate together. The tooth groove 106 drives the gear 112 to rotate. The rotation of the gear 112 helps to improve the smoothness of the rotation of the conveyor belt 105. The cross bar 111 and the fixing plate 102 support the gear 112. The pulley 109 supports the conveyor belt 105 below the trough 1 to prevent it from sagging. The vertical rod 114 supports the pulley 109. The scraper 116 can scrape off the residual sludge on the outer wall of the conveyor belt 105. The support rod 115 supports the scraper 116. The fixing plate 2 103 and the connecting rod 113 support the vertical rod 114 and the support rod 115. Through the rotation of the spiral blade 107 to push the conveyor belt 105 to move, the rotation of the spiral blade 107 and the movement of the conveyor belt 105 jointly discharge the sludge, reduce the contact area between the sludge and the inner wall of the trough 1, thereby reducing the friction and mechanical loss, improving the transportation speed, alleviating the wear of the trough 1 and the spiral blade 107 by the sludge, and extending the service life.
[0023] The working principle of the present utility model is as follows: The sludge enters the inside of the trough 1 and falls on the conveyor belt 105. The motor 101 drives the spiral blade 107 to rotate for feeding. While the spiral blade 107 rotates, it continuously pushes the blocking block 110 forward. The blocking block 110 drives the conveyor belt 105 to continuously rotate in a cycle at the bottom of the trough 1. The conveyor belt 105 rotates in a cycle for feeding. Cooperating with the feeding of the spiral blade 107, it greatly reduces the friction between the sludge and the trough 1. The inner baffle 108 prevents the sludge from falling outside the trough 1 and the conveyor belt 105. When the conveyor belt 105 rotates, it drives the tooth groove 106 to rotate together. The tooth groove 106 drives the gear 112 to rotate. The rotation of the gear 112 helps to improve the smoothness of the rotation of the conveyor belt 105. The cross bar 111 and the fixing plate 102 support the gear 112. The pulley 109 supports the conveyor belt 105 below the trough 1 to prevent it from sagging. The vertical rod 114 supports the pulley 109. The scraper 116 can scrape off the residual sludge on the outer wall of the conveyor belt 105. The support rod 115 supports the scraper 116. The fixing plate 2 103 and the connecting rod 113 support the vertical rod 114 and the support rod 115.
[0024] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model. The structures, devices, and operation methods not specifically described and explained in the present utility model are implemented according to the conventional means in the art without special instructions and limitations.
Claims
1. A slag transporting mechanism for a prefabricated shield equipment, comprising a motor (101) fixedly assembled on the top of a machine trough (1), characterized in that: Inside the machine trough (1), a spiral blade (107) is rotationally assembled. Below the spiral blade (107) at the bottom of the machine trough (1), a conveyor belt (105) is drivingly assembled. On one side of the conveyor belt (105) opposite to the spiral blade (107), a tooth groove (106) is fixedly connected. At equal intervals and symmetrically on the edge of the conveyor belt (105), a blocking block (110) for being pushed by the spiral blade (107) is fixedly connected. On both sides of the machine trough (1), a number of first fixing plates (102) are symmetrically fixedly connected. Between two opposite first fixing plates (102), a cross bar (111) is fixedly connected. On the outer wall of the cross bar (111) and on one side of the conveyor belt (105), a gear (112) is rotatably connected. The gear (112) is meshed with the tooth groove (106).
2. The slag transportation mechanism of the advance shield equipment according to claim 1, characterized in that: The output end of the motor (101) is drivingly connected to the spiral blade (107). Outer baffles (104) are fixedly connected to both ends of the machine trough (1).
3. The slag transportation mechanism of the advance shield equipment according to claim 1, characterized in that: At one end inside the machine trough (1) and above the conveyor belt (105), an inner baffle (108) is fixedly connected. The spiral blade (107) is rotatably connected to the inner baffle (108).
4. The slag transportation mechanism of the prefabricated shield equipment according to claim 2, characterized in that: Between the two outer baffles (104), second fixing plates (103) are symmetrically fixedly connected. Between the two second fixing plates (103) and below the conveyor belt (105), connecting rods (113) are fixedly connected at equal intervals.
5. The slag transportation mechanism of a prefabricated shield equipment according to claim 4, characterized in that: In the middle of the connecting rod (113), a vertical rod (114) is fixedly connected. At one end of the vertical rod (114), a pulley (109) for supporting the conveyor belt (105) is rotatably connected.
6. The slag transportation mechanism of the advance shield equipment according to claim 5, wherein: On the outer wall of the connecting rod (113) and on both sides of the vertical rod (114), support rods (115) are fixedly connected. Between the two support rods (115) and on one side of the conveyor belt (105), a scraper (116) is fixedly connected.