Gear transmission high-speed structure
By introducing heat dissipation and dust-proof mechanisms into the gear transmission structure of the air compressor, the problem of heat generation by multi-gear transmission is solved, and the efficient and high-speed operation and dust-proof effect of the air compressor are achieved.
Patent Information
- Application Number
- CN202422602605.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-26
AI Technical Summary
When the output end of the traditional air compressor drives the motor to change the speed through multiple gears, a large amount of heat is easily generated, affecting the normal operation of the gears.
A gear transmission high-speed structure is designed, including a driving motor, gear and heat dissipation mechanism. The heat dissipation fan is driven by the gear to extract heat from the protective case, and a dustproof mechanism is installed at the air inlet to prevent dust from entering, improve transmission efficiency and reduce heat influence.
The high-speed operation of the air compressor is achieved, the working efficiency is improved, and the impact of heat generated by the gear transmission on normal operation is reduced, and dust is prevented from entering the protective shell.
Smart Images

Figure CN223152210U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of air compressor drives, and in particular to a high-speed gear drive structure. Background Art
[0002] An air compressor, also known as an air compressor, is a device that converts freely flowing air into usable compressed air and is widely used in various industrial and commercial fields. The air compressor increases its pressure by reducing the volume of the gas, thereby providing power. Common working principles include positive displacement and dynamic compression.
[0003] The drive of the air compressor is generally driven by a single drive motor. The output end of the drive motor drives the air compression mechanism in the compressor to work, and then the air compression mechanism sucks and compresses the outside air.
[0004] When the traditional drive motor drives the compressor to work, the output end of the drive motor drives the compressor through a synchronous conveyor belt, and the transmission efficiency is relatively low. Generally, multiple gears are installed at the output end of the drive motor for speed change. Although the transmission efficiency can be improved, multiple sets of gear transmissions are likely to generate a large amount of heat, which may affect the normal operation of the gears in the long run. Utility Model Content
[0005] The purpose of this application is to solve the problem that generally multiple gears are installed at the output end of the drive motor for speed change. Although the transmission efficiency can be improved, multiple sets of gear transmissions are likely to generate a large amount of heat, which may affect the normal operation of the gears in the long run. This application provides a high-speed gear drive structure.
[0006] To achieve the above purpose, this application specifically adopts the following technical solutions:
[0007] A high-speed gear drive structure includes a drive motor. A protective shell is fixed on the drive motor. The output end of the drive motor penetrates through the protective shell and is fixed with a first gear. A second gear is meshed with the first gear. A third gear is fixed on the second gear. The third gear is rotatably connected to the protective shell. A fourth gear is meshed with the third gear. A drive rod is rotatably connected to the protective shell. One end of the drive rod penetrates through the protective shell and is fixed with the fourth gear. A heat dissipation mechanism is arranged on the protective shell. A dust prevention mechanism is arranged on the protective shell.
[0008] By adopting the above technical solution, the output end of the drive motor drives Gear 1, Gear 1 drives Gear 2, Gear 2 drives Gear 3, Gear 3 drives Gear 4, and Gear 4 drives the drive rod, enabling the compressor to operate at high speed. At the same time, Gear 2 drives the heat dissipation mechanism to work, and the heat dissipation mechanism extracts the heat inside the protective case, so that the drive motor can drive the compressor at high speed, improving the working efficiency of the compressor, and reducing the influence of the heat generated by the transmission between gears on normal operation.
[0009] Further, the heat dissipation mechanism includes a support rod arranged on the protective case. A heat dissipation opening is provided on the protective case. The support rod is located inside the heat dissipation opening and is fixedly connected to the protective case. A heat dissipation fan is rotatably connected to the support rod. A drive assembly is arranged between the heat dissipation fan and Gear 2. A plurality of evenly distributed air inlet openings are provided at one end of the protective case away from the heat dissipation opening.
[0010] By adopting the above technical solution, Gear 2 drives the drive assembly, the drive assembly drives the heat dissipation fan on the support rod, and the heat dissipation fan extracts the hot air in the protective case from the heat dissipation opening, so that the heat generated by the high-speed operation of several gears in the protective case can be discharged from the protective case, reducing the influence of high temperature on the gears.
[0011] Further, the drive assembly includes a first transmission wheel fixed on Gear 2. The first transmission wheel is rotatably connected to the protective case. A second transmission wheel is fixed on the support rod. The second transmission wheel penetrates the support rod and is fixedly connected to the heat dissipation fan. A transmission belt is drivingly connected between the first transmission wheel and the second transmission wheel.
[0012] By adopting the above technical solution, Gear 2 drives the first transmission wheel, and the first transmission wheel drives the second transmission wheel by means of the transmission belt, so that it is convenient for the second transmission wheel to drive the heat dissipation fan to rotate.
[0013] Further, a protective pipe is fixed on the heat dissipation opening. The protective pipe corresponds to the heat dissipation opening. A protective net is fixed on the protective pipe.
[0014] By adopting the above technical solution, the protective pipe and the protective net cover the heat dissipation opening, so that it can play a protective role without affecting heat dissipation.
[0015] Further, the dust prevention mechanism includes a dust-proof cover arranged on the protective case. A plurality of evenly distributed filter holes are provided on the dust-proof cover. Two symmetric connecting plates are fixed on the dust-proof cover. A clamping component is arranged between the connecting plates and the protective case.
[0016] By adopting the above technical solution, the two connecting plates on the dust cover are fixed to the protective shell using a snap-on assembly. The outside air passes through the dust cover and then enters the protective shell from the air inlet, so that the dust cover can protect the air inlet on the protective shell and reduce the possibility of dust entering the protective shell and affecting the operation of the gears.
[0017] Furthermore, the clamping assembly includes a resistance block fixed on the protective shell, the resistance block is slidably connected with a clamping block, and the connecting plate is provided with a clamping groove corresponding to the clamping block.
[0018] By adopting the above technical solution, when the connecting plate contacts the contact block, the clamping block is inserted into the clamping groove on the connecting plate through the contact block, so that the connecting plate can be easily fixed and disassembled.
[0019] Furthermore, a support spring is provided between one end of the clamping block away from the connecting plate and the abutment block, and both ends of the support spring are fixedly connected to the abutment block and the clamping block.
[0020] By adopting the above technical solution, the support spring is used to limit the clamping block, so that the possibility of the clamping block falling off can be reduced when the clamping block is inserted into the clamping groove.
[0021] Furthermore, an end of the clamping block close to the connecting plate is provided with an abutting inclined surface, and the abutting inclined surface corresponds to the edge of the connecting plate.
[0022] By adopting the above technical solution, when installing the connecting plate, the edge of the connecting plate contacts the contact slope on the clamping block, and then the contact slope is moved. After the clamping block is aligned with the clamping groove, the clamping block is inserted into the clamping groove under the push of the supporting spring, thereby facilitating the insertion of the clamping block into the clamping groove.
[0023] In summary, the present application includes at least one of the following beneficial effects:
[0024] 1. In the present application, the output end of the driving motor drives gear one, gear one drives small gear two, then small gear two drives large gear three, large gear three drives small gear four, gear four drives the driving rod, the driving rod drives the compressor to work, so that the compressor can work at high speed, and at the same time gear two drives transmission wheel one, transmission wheel one drives transmission wheel two by means of a transmission belt, transmission wheel two drives the cooling fan on the support rod to work, the cooling fan rotates in the protective tube, and hot air is discharged from the heat dissipation port in the protective shell, and then the outside normal temperature air enters the protective shell from the air inlet, thereby achieving the purpose of enabling the driving motor to drive the compressor to work at high speed, improving the working efficiency of the compressor, and at the same time reducing the heat generated by the transmission between the gears that affects the normal work.
[0025] 2. In this application, when dissipating heat, the connecting plate on the dust-proof cover can be aligned with the abutting block on the protective case, and then the connecting plate is abutted against the abutting block. At the same time, the connecting plate abuts against the abutting slope on the clamping block, causing the clamping block to slide on the abutting block. Meanwhile, the clamping block pulls the supporting spring. When the clamping block is aligned with the clamping groove on the connecting plate, under the push of the supporting spring, the clamping block is inserted into the clamping groove to fix the connecting plate, thereby fixing the dust-proof cover on the protective case. Then, the outside air passes through the dust-proof holes on the dust-proof cover and enters the protective case from the air inlet, achieving the purpose of protecting the air inlet on the protective case with the dust-proof cover, reducing the possibility of dust entering the protective case and affecting the operation of the gears, and being convenient for disassembly and cleaning at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is the first three-dimensional structural schematic diagram of the high-speed gear transmission structure in this application;
[0027] Figure 2 is the second three-dimensional structural schematic diagram of the high-speed gear transmission structure in this application;
[0028] Figure 3 This application Figure 2 is the enlarged schematic diagram at position A in this application.
[0029] DESCRIPTION OF THE REFERENCE NUMERALS:
[0030] 1. Driving motor; 2. First gear; 3. Second gear; 4. Third gear; 5. Fourth gear; 6. Driving rod; 7. Heat dissipation mechanism; 71. Support rod; 72. Heat dissipation port; 73. Air inlet; 74. Heat dissipation fan; 75. Driving assembly; 751. First transmission wheel; 752. Second transmission wheel; 753. Transmission belt; 76. Protection tube; 77. Protection net; 8. Dust prevention mechanism; 81. Dust-proof cover; 82. Connecting plate; 83. Clamping assembly; 831. Abutting block; 832. Clamping block; 833. Supporting spring; 834. Abutting slope; 9. Protective case. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] The following further elaborates on this application Figure 1 —3 in detail.
[0032] The embodiment of this application discloses a high-speed gear transmission structure.
[0033] Referring to Figure 1 , Figure 2 and Figure 3, A high-speed gear transmission structure includes a driving motor 1. A protective shell 9 is fixed on the driving motor 1. The output end of the driving motor 1 penetrates through the protective shell 9 and is fixed with a first gear 2. A second gear 3 is meshed with the first gear 2. A third gear 4 is fixed on the second gear 3. The third gear 4 is rotatably connected to the protective shell 9. A fourth gear 5 is meshed with the third gear 4. A driving rod 6 is rotatably connected to the protective shell 9. One end of the driving rod 6 penetrates through the protective shell 9 and is fixed to the fourth gear 5. A heat dissipation mechanism 7 is arranged on the protective shell 9, and a dust-proof mechanism 8 is arranged on the protective shell 9. When using this driving motor 1 to drive the compressor in the air compressor, the output end of the driving motor 1 drives the first gear 2, the first gear 2 drives the small second gear 3, then the small second gear 3 drives the large third gear 4, the large third gear 4 drives the small fourth gear 5, the fourth gear 5 drives the driving rod 6, and the driving rod 6 drives the compressor to work, enabling the compressor to work at high speed. At the same time, the second gear 3 drives the heat dissipation mechanism 7 to work, and the heat dissipation mechanism 7 extracts the heat inside the protective shell 9, and the outside normal-temperature air enters the protective shell 9. When the outside air enters the protective shell 9, the dust-proof mechanism 8 filters the dust in the air. By driving the first gear 2 through the output end of the driving motor 1, and then through the speed change of the second gear 3, the third gear 4, and the fourth gear 5, and at the same time the second gear 3 drives the heat dissipation mechanism 7 to work for heat dissipation, the driving motor 1 can drive the compressor to work at high speed, improve the working efficiency of the compressor, and at the same time reduce the influence of the heat generated by the gear transmission on the normal work.
[0034] Referring to Figure 1 , Figure 2 and Figure 3 , The heat dissipation mechanism 7 includes a support rod 71 arranged on the protective shell 9. A heat dissipation port 72 is opened on the protective shell 9. The support rod 71 is located in the heat dissipation port 72 and is fixedly connected to the protective shell 9. A heat dissipation fan 74 is rotatably connected to the support rod 71. A driving component 75 is arranged between the heat dissipation fan 74 and the second gear 3. An air inlet 73 evenly distributed is opened at one end of the protective shell 9 away from the heat dissipation port 72.
[0035] In addition, the driving component 75 includes a first transmission wheel 751 fixed on the second gear 3. The first transmission wheel 751 is rotatably connected to the protective shell 9. A second transmission wheel 752 is fixed on the support rod 71. The second transmission wheel 752 penetrates through the support rod 71 and is fixedly connected to the heat dissipation fan 74. A transmission belt 753 is connected between the first transmission wheel 751 and the second transmission wheel 752 for transmission.
[0036] Furthermore, a protective pipe 76 is fixed on the heat dissipation port 72. The protective pipe 76 corresponds to the heat dissipation port 72. A protective net 77 is fixed on the protective pipe 76.
[0037] When gear 1 2 drives gear 2 3 to rotate, gear 2 3 drives transmission wheel 1 751, transmission wheel 1 751 drives transmission wheel 2 752 by transmission belt 753, transmission wheel 2 752 drives cooling fan 74 on support rod 71 to work, cooling fan 74 rotates in protective tube 76 to discharge hot air from heat dissipation port 72 in protective shell 9, and then ambient air at normal temperature enters protective shell 9 from air inlet 73. By driving cooling fan 74 on support rod 71 when gear 2 3 rotates, heat generated by high-speed operation of several gears in protective shell 9 can be discharged from protective shell 9, thereby reducing the influence of high temperature on gears.
[0038] Reference Figure 1 , Figure 2 and Figure 3 The dustproof mechanism 8 includes a dust cover 81 arranged on the protective shell 9, the dust cover 81 is provided with evenly distributed filter holes, two symmetrical connecting plates 82 are fixed on the dust cover 81, and a snap-on assembly 83 is arranged between the connecting plate 82 and the protective shell 9.
[0039] In addition, the clamping assembly 83 includes a resistance block 831 fixed on the protective shell 9 , a clamping block 832 is slidably connected to the resistance block 831 , and a clamping groove corresponding to the clamping block 832 is formed on the connecting plate 82 .
[0040] In addition, a support spring 833 is provided between one end of the clamping block 832 away from the connecting plate 82 and the abutting block 831 , and both ends of the support spring 833 are fixedly connected to the abutting block 831 and the clamping block 832 .
[0041] Furthermore, an end of the clamping block 832 close to the connecting plate 82 is provided with a resisting inclined surface 834 , and the resisting inclined surface 834 corresponds to the edge of the connecting plate 82 .
[0042] When heat dissipation is performed, the connecting plate 82 on the dust cover 81 can be facing the abutment block 831 on the protective shell 9, and then the connecting plate 82 can be abutted against the abutment block 831, and at the same time, the connecting plate 82 can abut against the abutment slope 834 on the clamping block 832, so that the clamping block 832 can slide on the abutment block 831, and at the same time, the clamping block 832 can pull the supporting spring 833, and when the clamping block 832 is aligned with the clamping groove on the connecting plate 82, the clamping block 832 can be inserted into the clamping groove under the push of the supporting spring 833. In the connecting groove, the connecting plate 82 is fixed, and the dust cover 81 is fixed on the protective shell 9. Then the outside air passes through the dustproof holes on the dust cover 81, and then enters the protective shell 9 from the air inlet 73. The connecting plate 82 is clamped on the protective shell 9 by using the clamping block 832 to fix the dust cover 81 on the protective shell 9. In this way, the dust cover 81 can protect the air inlet 73 on the protective shell 9, reduce the possibility of dust entering the protective shell 9 and affecting the operation of the gears, and can be easily disassembled and cleaned.
[0043] Working principle: When using the drive motor 1 to drive the compressor in the air compressor, the output end of the drive motor 1 drives the first gear 2, the first gear 2 drives the small second gear 3, then the small second gear 3 drives the large third gear 4, the large third gear 4 drives the small fourth gear 5, the fourth gear 5 drives the drive rod 6, and the drive rod 6 drives the compressor to work, enabling the compressor to work at high speed. At the same time, the second gear 3 drives the first transmission wheel 751, the first transmission wheel 751 drives the second transmission wheel 752 by means of the transmission belt 753, and the second transmission wheel 752 drives the radiator fan 74 on the support rod 71 to work. The radiator fan 74 rotates in the protective tube 76, allowing the hot air to be discharged from the heat dissipation port 72 in the protective shell 9, and then the ambient normal-temperature air enters the protective shell 9 from the air inlet 73, passes through the dust-proof cover 81, and then enters the protective shell 9 from the air inlet 73. When it is necessary to disassemble and clean the protective cover, directly pull the clamping block 832 to separate the clamping block 832 from the clamping groove on the connecting plate 82, and then remove the dust-proof cover 81 and the connecting plate 82.
Claims
1. A high-speed gear transmission structure, comprising a driving motor (1), characterized in that: A protective shell (9) is fixed to the drive motor (1); the output end of the drive motor (1) passes through the protective shell (9) and is fixed with a gear one (2); the gear one (2) is meshingly connected with a gear two (3); the gear two (3) is fixed with a gear three (4); the gear three (4) is rotatably connected to the protective shell (9); the gear three (4) is meshingly connected with a gear four (5); the protective shell (9) is rotatably connected with a drive rod (6); one end of the drive rod (6) passes through the protective shell (9) and is fixedly connected with the gear four (5); the protective shell (9) is provided with a heat dissipation mechanism (7); and the protective shell (9) is provided with a dust prevention mechanism (8).
2. The high-speed structure of a gear drive according to claim 1, characterized in that: The heat dissipation mechanism (7) comprises a support rod (71) arranged on the protective shell (9); a heat dissipation port (72) is provided on the protective shell (9); the support rod (71) is located in the heat dissipation port (72) and is fixedly connected to the protective shell (9); a heat dissipation fan (74) is rotatably connected to the support rod (71); a driving assembly (75) is provided between the heat dissipation fan (74) and the second gear (3); and evenly distributed air inlets (73) are provided at one end of the protective shell (9) away from the heat dissipation port (72).
3. A high-speed gear transmission structure according to claim 2, characterized in that: The driving assembly (75) comprises a transmission wheel 1 (751) fixed on the gear 2 (3), the transmission wheel 1 (751) being rotatably connected to the protective shell (9), a transmission wheel 2 (752) being fixed on the support rod (71), the transmission wheel 2 (752) penetrating the support rod (71) and being fixedly connected to the cooling fan (74), and a transmission belt (753) being transmission-connected between the transmission wheel 1 (751) and the transmission wheel 2 (752).
4. A high-speed gear transmission structure according to claim 3, characterized in that: A protective tube (76) is fixed on the heat dissipation opening (72), the protective tube (76) corresponds to the heat dissipation opening (72), and a protective net (77) is fixed on the protective tube (76).
5. A high-speed gear transmission structure according to claim 2, characterized in that: The dustproof mechanism (8) comprises a dustproof cover (81) arranged on the protective shell (9), the dustproof cover (81) being provided with evenly distributed filter holes, two symmetrical connecting plates (82) being fixed on the dustproof cover (81), and a clamping assembly (83) being provided between the connecting plates (82) and the protective shell (9).
6. A high-speed gear transmission structure according to claim 5, characterized in that: The clamping assembly (83) comprises a resistance block (831) fixed on the protective shell (9), a clamping block (832) being slidably connected to the resistance block (831), and a clamping groove corresponding to the clamping block (832) being provided on the connecting plate (82).
7. A high-speed gear transmission structure according to claim 6, characterized in that: A support spring (833) is provided between one end of the clamping block (832) away from the connecting plate (82) and the abutment block (831), and both ends of the support spring (833) are fixedly connected to the abutment block (831) and the clamping block (832).
8. A high-speed gear transmission structure according to claim 7, characterized in that: An end of the clamping block (832) close to the connecting plate (82) is provided with a resisting inclined surface (834), and the resisting inclined surface (834) corresponds to the edge of the connecting plate (82).