Mechanical adjusting device for universal rotating valve

Through the power mechanism and belt-driven mechanical adjustment device of ten thousand-turn valve, the physical consumption and safety risks caused by manual adjustment are solved, automatic and unattended valve operation is realized, and production safety is improved.

CN223152927UActive Publication Date: 2025-07-25TENGZHOU FUYUAN LOW CALORIFIC VALUE FUEL THERMAL POWER CO
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Patent Information

Application Number
CN202422356741.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-25
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing multi-turn valves require manual adjustment, resulting in high physical consumption and safety risks under special operating conditions, making it impossible to achieve unattended mechanical locking.

Method used

A mechanical adjustment device for ten thousand-turn valve is designed to drive the valve through the power mechanism, clutch mechanism and belt drive to realize mechanical energy to drive the valve to rotate, and allows manual operation when the clutch mechanism is separated, combining the controller and the motor to achieve automatic control.

Benefits of technology

Save manpower, improve valve adjustment efficiency, realize unattended mechanical locking, and improve production safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223152927U_ABST
    Figure CN223152927U_ABST
Patent Text Reader

Abstract

A mechanical adjusting device of a universal rotating valve comprises a base, a power mechanism is arranged on the base in a sliding mode, and the power mechanism is connected with a driving wheel through a clutch mechanism. And the driving wheel is connected with the valve through a belt. The utility model provides a novel adjusting mode for a universal rotating valve in the prior art, namely, the valve is driven to rotate by external mechanical power, so that the effect of adjusting the valve is achieved. On the basis, the equipment can save the physical power of workers and improve the valve adjusting efficiency, especially under special working conditions, manual adjustment of the workers can be replaced, unattended mechanical locking of the universal rotating valve is achieved, and therefore production safety is improved.
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Description

Technical Field

[0001] The utility model relates to the field of valve regulating devices, in particular to a mechanical regulating device for a valve with ten thousand revolutions. Background Art

[0002] Multi-turn valves are widely used in the thermal power and chemical industries, especially in the thermal power industry. Due to the huge pressure of the gate valve, this type of valve involves a multi-stage speed change mechanism. From closing to full-load operation, it usually requires thousands to tens of thousands of valve rotations. Its implementation purpose is to open and close or regulate the energy efficiency of liquid and gas transportation to ensure production safety.

[0003] Generally, this type of valve is adjusted by manually holding an F wrench. Although the valve can be easily rotated, due to the excessive number of rotation turns, it is an extremely serious consumption of human power. The implementation purpose of this type of valve is especially to cut off the liquid and gas transportation when an uncontrollable danger occurs. In the relevant environment, the risk of operating this type of valve by staff cannot be controlled. Due to the slow closing of the valve by the staff, the risk is also difficult to estimate. For the above problems, there is currently no corresponding solution. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a mechanical regulating device for a valve with ten thousand revolutions that can drive with mechanical energy instead of manual regulation under the premise of not affecting the manual opening and closing operation of transmission, and improve the use safety in combination with specific working conditions.

[0005] The device includes a base, and the base is the assembly foundation of the device.

[0006] A power mechanism is slidably arranged on the base, and the power mechanism is connected to a driving wheel through a clutch mechanism.

[0007] The driving wheel is connected to the valve through a belt. The valve mentioned here refers to the handwheel of a valve that requires thousands to tens of thousands of revolutions to start and stop in the prior art.

[0008] The achieved effect is that when the clutch mechanism of the power mechanism is engaged, the driving wheel is driven, and the valve is rotated through belt transmission to replace the operation of manually closing and opening the valve; when the clutch mechanism is disengaged, the valve is opened and closed in the traditional manual way. That is, the valve cannot be manually driven due to the locking of the power mechanism.

[0009] The beneficial effects of the present utility model are as follows: The present utility model provides a new adjustment method for the ten-thousand-revolution valve in the prior art, that is, driving the valve to rotate by an external mechanical power, so as to achieve the effect of adjusting the valve. Based on the above, this device can save the physical strength of workers, improve the valve adjustment efficiency, especially in the face of special working conditions, it can replace manual adjustment by workers, realize the mechanical locking of the ten-thousand-revolution valve without personnel on duty, and thus improve production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 FIG. is a schematic structural diagram of an embodiment of a mechanical adjustment device for a ten-thousand-revolution valve according to the present utility model;

[0011] Figure 2 FIG. is a schematic structural diagram of a mechanical adjustment device for a ten-thousand-revolution valve according to the present utility model;

[0012] Figure 3 FIG. is a schematic diagram of the clutch mechanism and is also a partial side view based on Figure 1 a perspective view;

[0013] Figure 4 FIG. is a schematic cross-sectional structure diagram of the belt;

[0014] REFERENCE MARKS:

[0015] 1 - valve; 2 - belt; 3 - driving wheel; 4 - power supply module; 5 - spring pin; 6 - power mechanism; 7 - controller; 8 - base; 9 - coupling; 10 - spline shaft; 11 - spline shaft sleeve; 12 - sliding platen

[0016] The realization, functional features and advantages of the object of the present utility model will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , a mechanical adjustment device for a ten-thousand-revolution valve according to the present utility model includes a base 8, and the base 8 is the assembly foundation of this device;

[0018] A power mechanism 6 is slidably arranged on the base 8, and the power mechanism 6 is connected to a driving wheel 3 through a clutch mechanism;

[0019] The driving wheel 3 is connected to the valve 1 through a belt 2. Here, the valve 1 refers to the handwheel of the valve 1 that needs to start and stop thousands to tens of thousands of revolutions in the prior art.

[0020] The achieved effect is that when the clutch mechanism is engaged, the power mechanism 6 drives the driving wheel 3, and through the transmission of the belt 2, drives the valve 1 to rotate, replacing the operation of manually shutting down the valve 1; when the clutch mechanism is disengaged, the valve 1 is opened and closed in the traditional manual manner. That is, the valve 1 can still be manually driven without being affected by the locking of the power mechanism 6.

[0021] Furthermore, the clutch mechanism is arranged in the following form:

[0022] A chute is provided on the base 8, and on the base 8, a sliding table board 12 is slidably arranged through the above chute, and the power mechanism 6 is fixedly arranged on the sliding table board 12;

[0023] The output shaft of the power mechanism 6 is connected to the spline shaft 10 through a coupling 9;

[0024] A spline shaft sleeve 11 is centrally arranged on the driving wheel 3, and the spline shaft sleeve 11 and the spline shaft 10 are arranged in opposite positions;

[0025] A pin locking mechanism is further arranged on the sliding table board 12.

[0026] Furthermore, the pin locking mechanism is a spring pin 5, and on the base 8, pin holes are arranged in an array corresponding to the position of the spring pin 5.

[0027] Furthermore, the base 8 includes an assembly table board and positioning column feet, and the column feet are self - weighted.

[0028] The achieved effect is the stable placement and assembly of the equipment itself.

[0029] Furthermore, the power mechanism 6 is an explosion - proof motor.

[0030] The achieved effect is that the equipment itself is fire - and explosion - proof.

[0031] Furthermore, a controller 7 and a power supply module 4 are further arranged on the assembly table board. The controller 7 is signal - connected to the motor, and the power supply module 4 is electrically connected to the controller 7 and the explosion - proof motor.

[0032] Preferably, the controller 7 is one of PLC, micro - computer or MCU, and the power supply module 4 includes an external power supply and a backup rechargeable battery.

[0033] The achieved effect is to regulate the rotation speed and running time of the motor through the coordinated control of the controller 7 to achieve the purpose of adjusting the valve 1.

[0034] Furthermore, as shown in the attached drawings of the specification Figure 4 the inner surface of the belt 2 is an arc surface.

[0035] The effect achieved thereby is to prevent the transmission between the driving wheel 3 and the valve 1 from slipping.

[0036] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A mechanical adjustment device for a ten-thousand-rpm valve, comprising a base, characterized in that: A power mechanism is slidably arranged on the base, and the power mechanism is connected to the driving wheel through a clutch mechanism; The driving wheel is connected to the valve through a belt; A chute is formed on the base, and above the base, a sliding table board is slidably arranged through the chute, and the power mechanism is fixedly arranged on the sliding table board; The output shaft of the power mechanism is connected to a spline shaft through a coupling; A spline shaft sleeve is centrally arranged on the driving wheel, and the spline shaft sleeve and the spline shaft are arranged opposite to each other; A pin locking mechanism is further arranged on the sliding table board.

2. The mechanical adjustment device for a ten-thousand-rpm valve according to claim 1, wherein The pin locking mechanism is a spring pin, and on the base, pin holes are arranged in an array corresponding to the position of the spring pin.

3. The mechanical adjustment device for a ten-thousand-rpm valve according to claim 1, characterized in that, The base includes an assembly table board and positioning column feet, and the column feet are self-weighted.

4. The mechanical adjustment device for a ten-thousand-rpm valve according to claim 1, wherein The power mechanism is an explosion-proof motor.

5. The mechanical adjustment device for a ten-thousand-rpm valve according to claim 3, characterized in that, A controller and a power supply module are further arranged on the assembly table board, the controller is signal-connected to the motor, and the power supply module is electrically connected to the controller and the explosion-proof motor.

6. A mechanical adjustment device for a ten-thousand-rpm valve according to claim 1, characterized in that The inner surface of the belt is an arc surface.