Drainage device for improving efficiency of steam-gas heat exchanger
By introducing arc-shaped filter nets and adsorption magnets into the hydrophobic device, the problem of easy accumulation of dirt on the filter nets is solved, efficient filtration and convenient cleaning are achieved, and the use effect of the gas heat exchanger is improved.
Patent Information
- Application Number
- CN202422213875.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-10
AI Technical Summary
When existing hydrophobic devices are used on gas heat exchangers, the filter net tends to accumulate dirt and needs to be cleaned frequently, resulting in cumbersome operations and affecting the filtration effect.
A hydrophobic device including a filtering treatment mechanism and a crushing iron filing mechanism is designed. The filtering treatment mechanism realizes the initial fine filtration through an arc-shaped filter mesh and a pulling adjustment assembly, and the crushing iron filing mechanism realizes the centralized adsorption of crushing iron filing through a rotary mounting assembly and an adsorption magnet.
It improves the filtration convenience and processing efficiency of the hydrophobic device, reduces the frequency of internal cleaning, and extends the service life of the device.
Smart Images

Figure CN223153296U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of energy conservation and environmental protection, and particularly relates to a steam-water heat exchanger efficiency-improving hydrophobic device. Background Art
[0002] A steam-water heat exchanger is a device that heats water or air with steam as the heat source. When the steam-water heat exchanger is in use, condensed water is generated inside and needs to be discharged. Usually, a steam trap is installed at the bottom of the steam-water heat exchanger for discharge treatment. And the existing steam trap is a device used to discharge condensed water installed on the steam-water heat exchanger. Before the device is installed and used, it is convenient for primary filtration and then cleaning, and then enters the internal filtration treatment again, reducing the number of times of disassembling and cleaning the inside of the hydrophobic device main body, and improving the convenience and treatment efficiency of filtration when the hydrophobic device is installed on the steam-water heat exchanger;
[0003] When the existing hydrophobic device is installed on the heat exchanger and used, and during the internal drainage treatment of the steam trap, it is filtered by the internal filter screen. As a result, it is not convenient to perform fine filtration on the steam trap previously. During long-term filtration treatment, it is easy for dirt to accumulate on the internal filter screen, and frequent cleaning and disassembly operations are inconvenient and cumbersome. Even the internal components may be damaged, reducing the use effect when installed on the steam-water heat exchanger, and affecting the convenience of filtration and the steam-water heat rate when the steam trap is installed on the steam-water heat exchanger. For this reason, the utility model proposes a steam-water heat exchanger efficiency-improving hydrophobic device. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a steam-water heat exchanger efficiency-improving hydrophobic device to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A steam-water heat exchanger efficiency-improving hydrophobic device, including a hydrophobic device main body. The hydrophobic device main body includes a main steam trap. Water inlet pipes and water outlet pipes are respectively arranged at both ends of the main steam trap. The hydrophobic device main body is further provided with:
[0006] A filtration treatment mechanism, and this filtration treatment mechanism includes a filtration treatment component arranged inside the water inlet pipe, a pulling and adjusting component located inside the water inlet pipe on both sides of the filtration treatment component, and a pressing and fixing component arranged on the surface of the water inlet pipe at the end of the pulling and adjusting component;
[0007] An iron chip removing mechanism, and this iron chip removing mechanism includes a rotary installation component arranged at the middle position on the front surface of the main steam trap, an iron chip adsorbing and removing component arranged inside the rotary installation component, and a fixing installation component arranged on the inner surface of the rotary installation component at the end of the iron chip adsorbing and removing component.
[0008] Preferably, the filtering and processing component includes an arc-shaped filter screen disposed inside the water inlet pipe, and the arc-shaped filter screen fits the inner surface structure of the water inlet pipe.
[0009] Preferably, the pulling and adjusting component includes sliding grooves opened on both sides inside the water inlet pipe. Sliders are arranged inside the sliding grooves. The end of the slider is fixed to the end of the arc-shaped filter screen by bolts. A pull rod slides inside the water inlet pipe, and the end of the pull rod is fixed to the end of the slider by welding.
[0010] Preferably, the pressing and fixing component includes an internal thread hole opened on the surface of the water inlet pipe at the end of the pull rod. The end of the pull rod is embedded inside the internal thread hole. An external thread fixing column is rotated at the end of the internal thread hole, and a second internal hexagonal groove is opened at the end of the external thread fixing column.
[0011] Preferably, the rotating and mounting component includes an internal thread mounting hole opened on the front surface of the main drain valve. A sealing ring is snap-fitted at the inner edge of the internal thread mounting hole. An external thread placing ring is rotated inside the internal thread mounting hole, and a first internal hexagonal groove is opened at the end of the external thread placing ring.
[0012] Preferably, the iron chip adsorption and removal component includes an adsorption magnet placed inside the external thread placing ring, and the outer surface of the adsorption magnet fits the inner surface structure of the external thread placing ring.
[0013] Preferably, the fixing and mounting component includes a pressing ring disposed at the end of the adsorption magnet at the inner edge of the external thread placing ring. Fixing screws are rotated at the edge of the pressing ring, and the pressing ring and the inside of the external thread placing ring are rotationally fixed by the fixing screws.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] By designing the filtering and processing mechanism, when the arc-shaped filter screen is fixed inside the water inlet pipe, the water inlet through the water inlet pipe facilitates the initial fine filtering process through the arc-shaped filter screen, and it is more convenient to clean the arc-shaped filter screen compared to cleaning the inside. When it enters the main drain valve again, it is filtered by the filter ring inside the main drain valve, and during long-term filtering, it is not easy to cause the rapid accumulation of dirt on the filter ring inside the main body of the drain device, reducing the number of times of disassembling and cleaning the inside of the main body of the drain device, and facilitating more effective use of double filtering, improving the convenience and processing efficiency of filtering when the main body of the drain device is installed on the steam-gas heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2Partial sectional view structure diagram of the arc-shaped filter screen, slider and water inlet pipe of the present utility model;
[0018] Figure 3 For the present utility model Figure 2 Enlarged structure diagram of part A in it;
[0019] Figure 4 Partial sectional view structure diagram of the arc-shaped filter screen of the present utility model;
[0020] Figure 5 Structure diagram of the external thread fixing post and internal hexagonal groove II of the present utility model;
[0021] Figure 6 Partial sectional view structure diagram of the external thread placement ring, adsorption magnet and main drain valve of the present utility model;
[0022] Figure 7 Structure diagram of the open state of the main drain valve, internal thread mounting hole and external thread placement ring of the present utility model;
[0023] In the figure: 100, main body of the drain device; 101, main drain valve; 1011, internal thread mounting hole; 1012, external thread placement ring; 1013, internal hexagonal groove I; 1014, sealing ring; 1015, adsorption magnet; 1016, pressing ring; 1017, fixing screw; 102, water inlet pipe; 1021, arc-shaped filter screen; 1022, slider; 1023, chute; 1024, pull rod; 1025, external thread fixing post; 1026, internal thread hole; 1027, internal hexagonal groove II; 103, water outlet pipe. Specific implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1 to 7 , the present utility model provides a technical solution: a drain device for improving the efficiency of a steam-gas heat exchanger, including a main body 100 of the drain device. The main body 100 of the drain device includes a main drain valve 101. An inlet pipe 102 and an outlet pipe 103 are respectively arranged at both ends of the main drain valve 101. It is installed at the connection port at the bottom of the steam-gas heat exchanger through the inlet pipe 102, and then the outlet pipe 103 is connected to an external discharge pipe, so as to install the main body 100 of the drain device at the bottom of the steam-gas heat exchanger to improve the rate of condensate discharge. The main body 100 of the drain device is further provided with:
[0026] A filtering and processing mechanism, and the filtering and processing mechanism includes a filtering and processing component arranged inside the water inlet pipe 102, a pulling and adjusting component located inside the water inlet pipe 102 on both sides of the filtering and processing component, and a pressing and fixing component arranged on the surface of the water inlet pipe 102 at the end of the pulling and adjusting component. It can perform primary fine filtering on the main body 100 of the hydrophobic device before it is installed on the steam-gas heat exchanger, reduce the number of times of disassembling and cleaning inside the main body 100 of the hydrophobic device, and facilitate more effective use of double filtering, improving the filtering convenience and processing efficiency when the main body 100 of the hydrophobic device is installed on the steam-gas heat exchanger.
[0027] In order to facilitate the previous filtering of the water inside the water inlet pipe 102 through the filtering and processing component, in this embodiment, preferably, the filtering and processing component includes an arc-shaped filter net 1021 arranged inside the water inlet pipe 102. The arc-shaped filter net 1021 is in conformity with the inner surface structure of the water inlet pipe 102. The inside of the water inlet pipe 102 is filtered through the arc-shaped filter net 1021, and it is not easy to cause the rapid accumulation of dirt on the filter net ring inside the main body 100 of the hydrophobic device during long-term filtering.
[0028] In order to facilitate pulling the arc-shaped filter net 1021 to the end of the water inlet pipe 102 for cleaning through the pulling and adjusting component, and conversely closing and fixing it inside the water inlet pipe 102 for previous filtering, in this embodiment, preferably, the pulling and adjusting component includes sliding grooves 1023 opened on both sides inside the water inlet pipe 102. Sliders 1022 are arranged inside the sliding grooves 1023. The ends of the sliders 1022 are fixed to the ends of the arc-shaped filter net 1021 by bolts. A pull rod 1024 slides inside the water inlet pipe 102. The end of the pull rod 1024 is fixed to the end of the slider 1022 by welding. The pull rod 1024 can be held by hand to drive the slider 1022 to slide, and the slider 1022 drives the arc-shaped filter net 1021 to slide and adjust to open it for cleaning or close and fix it.
[0029] In order to facilitate the fixed installation of the pull rod 1024 and the slider 1022 through the pressing and fixing component, and thus reinforce the installation of the water inlet pipe 102, in this embodiment, preferably, the pressing and fixing component includes an internal thread hole 1026 opened on the surface of the water inlet pipe 102 at the end of the pull rod 1024. The end of the pull rod 1024 is embedded inside the internal thread hole 1026. An external thread fixing column 1025 is rotated at the end of the internal thread hole 1026. An internal hexagonal groove two 1027 is opened at the end of the external thread fixing column 1025. After the water inlet pipe 102 is closed, the external thread fixing column 1025 can be rotated inside the internal thread hole 1026 to be pressed against the surface of the pull rod 1024 to strengthen the fixed installation, thereby fixing and installing the water inlet pipe 102 for use.
[0030] Iron chip removal mechanism, and the iron chip removal mechanism includes a rotary mounting component arranged at the middle position of the front surface of the main steam trap 101. An iron chip adsorption component is arranged inside the rotary mounting component. A fixed mounting component is arranged at the end of the iron chip adsorption component on the inner surface of the rotary mounting component, which is convenient for centrally collecting and adsorbing the iron chips generated inside the main steam trap 101 through the iron chip removal mechanism, improving the convenience of removing iron chips inside when the main body 100 of the hydrophobic device is installed on the steam-gas heat exchanger, and realizing high-efficiency steam-gas heat treatment.
[0031] In order to facilitate the fixation of the external thread placement ring 1012 and the adsorption magnet 1015 inside the main steam trap 101 through the rotary mounting component, in this embodiment, preferably, the rotary mounting component includes an internal thread mounting hole 1011 opened on the front surface of the main steam trap 101. A sealing ring 1014 is snap-fitted at the inner edge of the internal thread mounting hole 1011. An external thread placement ring 1012 rotates inside the internal thread mounting hole 1011. An internal hexagonal slot 1013 is opened at the end of the external thread placement ring 1012, which is convenient for a wrench to be clamped inside the internal hexagonal slot 1013 to drive the external thread placement ring 1012 to rotate and fix inside the internal thread mounting hole 1011 until the external thread placement ring 1012 rotates and presses against the surface of the sealing ring 1014 for sealing and fixing.
[0032] In order to facilitate the centralized adsorption and treatment of the iron chips generated after rusting inside the main steam trap 101 through the iron chip adsorption component, in this embodiment, preferably, the iron chip adsorption component includes an adsorption magnet 1015 placed inside the external thread placement ring 1012. The outer surface of the adsorption magnet 1015 is compatible with the inner surface structure of the external thread placement ring 1012, which is convenient for fixing the adsorption magnet 1015 inside the external thread placement ring 1012 to centrally collect and adsorb the iron chips generated inside the main steam trap 101.
[0033] In order to facilitate the fixed installation after closing the adsorption magnet 1015 inside the external thread placement ring 1012 through the fixed mounting component, in this embodiment, preferably, the fixed mounting component includes a pressing ring 1016 arranged at the end of the adsorption magnet 1015 at the inner edge of the external thread placement ring 1012. A fixing screw 1017 rotates at the edge of the pressing ring 1016. The pressing ring 1016 and the inside of the external thread placement ring 1012 are rotationally fixed through the fixing screw 1017. When the pressing ring 1016 is closed and pressed on the surface of the adsorption magnet 1015, the fixing screw 1017 is rotated to fix the pressing ring 1016, thereby fixing the placement of the adsorption magnet 1015.
[0034] Working principle and usage process of the present utility model: For this kind of condensate drainage device that improves the efficiency of the steam-gas heat exchanger, before use, first install it at the connection port at the bottom of the steam-gas heat exchanger through the water inlet pipe 102, and then connect the water outlet pipe 103 to the external discharge pipe, so as to install the main body 100 of the condensate drainage device at the bottom of the steam-gas heat exchanger to improve the rate of condensate drainage;
[0035] Then, before the main body 100 of the condensate drainage device is fixedly installed and used, slide the pull rod 1024 inside the chute 1023 through the slider 1022. When the slider 1022 slides, it drives the arc-shaped filter screen 1021 to close at the inner bottom end of the arc-shaped filter screen 1021 until the end of the pull rod 1024 is closed inside the internal thread hole 1026. The wrench is engaged inside the internal hexagonal groove two 1027 to rotate the external thread fixing column 1025 to fixedly install the pull rod 1024, thereby fixing the arc-shaped filter screen 1021. When water enters through the water inlet pipe 102 during the installation of the main body 100 of the condensate drainage device on the heat exchanger, it is convenient to conduct primary fine filtration treatment through the arc-shaped filter screen 1021. When it enters the main condensate drainage valve 101 again, it is filtered by the filter ring inside the main condensate drainage valve 101. And during long-term filtration treatment, it is not easy to cause the rapid accumulation of dirt on the filter screen ring inside the main body 100 of the condensate drainage device, reducing the number of disassembly and cleaning operations inside the main body 100 of the condensate drainage device, and facilitating more effective dual filtration treatment, improving the convenience and treatment efficiency of filtration when the main body 100 of the condensate drainage device is installed on the steam-gas heat exchanger. When dirt accumulates on the surface of the arc-shaped filter screen 1021, the end of the water inlet pipe 102 can be disassembled. On the contrary, operate to pull the pull rod 1024 to pull the arc-shaped filter screen 1021 to the end of the water inlet pipe 102 for cleaning treatment, which is simpler and more convenient than cleaning the inside of the main condensate drainage valve 101;
[0036] Finally, before the main body 100 of the condensate drainage device is installed and used, place the adsorption magnet 1015 inside the external thread placement ring 1012, close the pressure ring 1016 inside the external thread placement ring 1012 and rotate the fixing screw 1017 for fixed installation, thereby fixing the adsorption magnet 1015 inside the external thread placement ring 1012. Then, the wrench is engaged inside the internal hexagonal groove one 1013 to rotate the external thread placement ring 1012 and fix it inside the internal thread installation hole 1011 and seal it with the sealing ring 1014. And when there are broken iron filings impacted by rust during the regular drainage treatment inside the main body 100 of the condensate drainage device, the adsorption magnet 1015 can adsorb the broken iron filings generated by internal rust into the internal storage of the external thread placement ring 1012, and it is convenient to remove the external thread placement ring 1012 during treatment to take out the broken iron filings, improving the convenience of removing broken iron filings inside the main body 100 of the condensate drainage device when it is installed on the steam-gas heat exchanger, with high-efficiency treatment, and the magnetic force of the adsorption magnet 1015 is effective and does not easily affect the operation of internal components.
[0037] Although the embodiments of the present utility model have been shown and described (see the above detailed description), those of ordinary skill in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A drain device for improving the efficiency of a steam-gas heat exchanger, comprising a drain device main body (100), the drain device main body (100) includes a main drain valve (101), and a water inlet pipe (102) and a water outlet pipe (103) are respectively arranged at both ends of the main drain valve (101), and it is characterized in that: The hydrophobic device body (100) is further provided with: A filtering mechanism, and the filtering mechanism includes a filtering component disposed inside the water inlet pipe (102), a pulling and adjusting component disposed on both sides of the filtering component inside the water inlet pipe (102), and a pressing and fixing component disposed on the surface of the water inlet pipe (102) at the end of the pulling and adjusting component; An iron filings removing mechanism, and the iron filings removing mechanism includes a rotating mounting component disposed at the middle position on the front surface of the main hydrophobic valve (101), an iron filings adsorbing component disposed inside the rotating mounting component, and a fixing mounting component disposed on the inner surface of the rotating mounting component at the end of the iron filings adsorbing component.
2. The hydrophobic device for improving the efficiency of the steam-gas heat exchanger according to claim 1, characterized in that: The filtering component includes an arc-shaped filter screen (1021) disposed inside the water inlet pipe (102), and the arc-shaped filter screen (1021) is in conformity with the inner surface structure of the water inlet pipe (102).
3. The hydrophobic device for improving the efficiency of the steam-gas heat exchanger according to claim 2, characterized in that: The pulling and adjusting component includes sliding grooves (1023) opened on both sides inside the water inlet pipe (102), sliders (1022) disposed inside the sliding grooves (1023), the end of the slider (1022) is fixed to the end of the arc-shaped filter screen (1021) by bolts, a pull rod (1024) slides inside the water inlet pipe (102), and the end of the pull rod (1024) is fixed to the end of the slider (1022) by welding.
4. The drain device for improving the efficiency of the steam-gas heat exchanger according to claim 3, characterized in that: The pressing and fixing component includes an internal thread hole (1026) opened on the surface of the water inlet pipe (102) at the end of the pull rod (1024), the end of the pull rod (1024) is embedded inside the internal thread hole (1026), an external thread fixing column (1025) is rotationally threaded at the end of the internal thread hole (1026), and an internal hexagonal groove two (1027) is opened at the end of the external thread fixing column (1025).
5. The hydrophobic device for improving the efficiency of a steam-gas heat exchanger according to claim 1, characterized in that: The rotating mounting component includes an internal thread mounting hole (1011) opened on the front surface of the main hydrophobic valve (101), a sealing ring (1014) is snap-fitted at the inner edge of the internal thread mounting hole (1011), an external thread placement ring (1012) is rotated inside the internal thread mounting hole (1011), and an internal hexagonal groove one (1013) is opened at the end of the external thread placement ring (1012).
6. The drain device for improving the efficiency of the steam-gas heat exchanger according to claim 5, characterized in that: The iron filings adsorbing component includes an adsorption magnet (1015) placed inside the external thread placement ring (1012), and the outer surface of the adsorption magnet (1015) is in conformity with the inner surface structure of the external thread placement ring (1012).
7. A drain device for improving the efficiency of a steam-gas heat exchanger according to claim 6, characterized in that: The fixing mounting component includes a pressing ring (1016) disposed at the end of the adsorption magnet (1015) at the inner edge of the external thread placement ring (1012), fixing screws (1017) are rotated at the edge of the pressing ring (1016), and the pressing ring (1016) is rotationally fixed to the inside of the external thread placement ring (1012) by the fixing screws (1017).