High-purity quartz sand cooling device
Through the water pump circulating water flow and air conditioning, combined with the arc-shaped sheet-shaped contact cooling plate design, the problem of low cooling efficiency of traditional quartz sand is solved, efficient and safe cooling of quartz sand is achieved, and production efficiency and purity are improved.
Patent Information
- Application Number
- CN202422169548.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Traditional quartz sand cooling methods are inefficient, complex in operation, and high energy consumption, which affects production efficiency and may reduce the purity of quartz sand.
The water pump circulating water flow and air cooler cooling method is adopted, combined with the arc-shaped sheet-shaped contact cooling plate design, the water pump circulating water flow and air cooler cooling is reduced, and the contact cooling plate is used to maximize the contact area with quartz sand to achieve efficient cooling.
It realizes efficient cooling of quartz sand, improves production efficiency, simplifies operating procedures, reduces workers' labor intensity, and improves cooling effect and production safety.
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Figure CN223153884U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of quartz sand cooling, and particularly relates to a high-purity quartz sand cooling device. Background Technique
[0002] With the continuous development of industrial technology, the demand for high-purity quartz sand is increasing day by day. High-purity quartz sand has a wide range of applications in many fields such as electronics, photovoltaic, and semiconductor. Its purity and quality directly affect the performance and service life of products. Therefore, in the production process of high-purity quartz sand, the cooling link is particularly important.
[0003] Traditional quartz sand cooling methods may have problems such as low cooling efficiency, complex operation, and high energy consumption. This not only affects production efficiency but also may have a certain impact on the purity of quartz sand. For this reason, we propose a high-purity quartz sand cooling device to solve the above-mentioned problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-purity quartz sand cooling device to solve the problems mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-purity quartz sand cooling device, including a cooling pool, a side sand outlet plate is rotatably connected to the side of the cooling pool, a sand discharging plate is installed on the top of the side sand outlet plate, a quartz sand cooling member is slidably connected to the inside of the cooling pool, a water pump is installed behind the cooling pool, and a cooling component is installed on the front of the cooling pool. Connecting hoses are communicated between the quartz sand cooling member and the water pump and the cooling component respectively, and a connecting hard pipe is communicated between the cooling component and the water pump;
[0006] Among them, two three-way valves are installed on the cooling pool, and the output rods of the two three-way valves penetrate the cooling pool and are connected to the quartz sand cooling member.
[0007] Preferably, a positioning insertion rod is inserted into the cooling pool, and the positioning insertion rod penetrates the cooling pool, the side sand outlet plate and extends out of the other end of the cooling pool.
[0008] Preferably, a water pump is installed on the top of the cooling pool.
[0009] Preferably, support feet are installed at the four corners of the bottom of the cooling pool.
[0010] Preferably, the quartz sand cooling member includes multiple contact cooling plates, a plurality of connecting rods are fixedly installed between adjacent two contact cooling plates, and a plurality of connecting pipes are communicated between adjacent two contact cooling plates. The tops of two of the connecting pipes are respectively communicated with first connectors, and the two first connectors are respectively communicated with the water pump and the cooling component through the adjacent connecting hoses;
[0011] Among them, the contact cooling plate and the connecting pipe are of hollow structures.
[0012] Preferably, the quartz sand cooling member further includes two groups of limiting sliders, which are respectively installed on both sides of the contact cooling plate. Limiting sliding grooves are provided on the front and rear sides of the inner wall of the cooling pool, and multiple contact cooling plates are all slidably connected to the adjacent limiting sliding grooves through the limiting sliders.
[0013] Preferably, the cooling assembly includes a cooling box, a second connector is installed on the top of the cooling box, a third connector is installed on the bottom of the cooling box, an S-shaped bent pipe is arranged inside the cooling box, and cooling gas connecting pipes communicated with an external air conditioner are installed on the left and right sides of the cooling gas communication pipe. The two ends of the S-shaped bent pipe are respectively communicated with the second connector and the third connector.
[0014] Preferably, a three-way valve is further installed on the connecting rigid pipe.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. The device realizes the efficient cooling of quartz sand. By adopting the method of circulating water flow with a water pump and cooling with an air conditioner, the temperature of the quartz sand can be quickly reduced, effectively improving the production efficiency. At the same time, the design of the cooling assembly, especially the arc-shaped sheet structure of the contact cooling plate, can maximize the contact area with the quartz sand and improve the heat exchange efficiency.
[0017] 2. The device is easy to operate and has a high degree of automation. Through simple operations such as opening the three-way valve, starting the water pump and the air conditioner, etc., the automatic operation of the entire cooling process can be realized. This not only reduces the labor intensity of workers, but also improves the production safety.
[0018] 3. The device also has the characteristics of stable structure and good cooling effect. The design of the side sand discharging plate enables the cooled quartz sand to be conveniently discharged, while ensuring the closed state of the cooling pool and improving the cooling effect. The overall structure is stable and can operate stably for a long time to meet the production requirements. Description of the Drawings
[0019] Figure 1 is a three-dimensional view of the present utility model;
[0020] Figure 2 is a three-dimensional view of the quartz sand cooling member in the present utility model;
[0021] Figure 3 is a three-dimensional view of the connection between the water pump and the cooling assembly in the present utility model;
[0022] Figure 4This is a side sectional view of the cooling component in the present utility model.
[0023] In the figure: 1, cooling pond; 11, side sand discharging plate; 12, sand discharging plate; 13, limiting sliding groove; 14, supporting feet; 15, positioning insertion rod; 2, water pump; 3, connecting hose; 4, quartz sand cooling member; 41, contact cooling plate; 42, limiting slider; 43, connecting rod; 44, connecting pipe; 45, first connector; 5, cooling component; 51, cooling box; 52, second connector; 53, S-shaped elbow; 54, third connector; 55, cooling gas communication pipe; 6, connecting rigid pipe; 7, three-way valve. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1 - 4 , the present utility model provides a high-purity quartz sand cooling device, including a cooling pond 1, a side sand discharging plate 11 is rotatably connected to the side of the cooling pond 1, a sand discharging plate 12 is installed on the top of the side sand discharging plate 11, a quartz sand cooling member 4 is slidably connected to the inside of the cooling pond 1, a water pump 2 is installed behind the cooling pond 1, and a cooling component 5 is installed on the front of the cooling pond 1. Connecting hoses 3 are connected between the quartz sand cooling member 4 and the water pump 2 and the cooling component 5, and a connecting rigid pipe 6 is connected between the cooling component 5 and the water pump 2;
[0026] Among them, two three-way valves 7 are installed on the cooling pond 1, and the output rods of the two three-way valves 7 penetrate through the cooling pond 1 and are connected to the quartz sand cooling member 4.
[0027] In this embodiment, a positioning insertion rod 15 is inserted into the cooling pond 1, and the positioning insertion rod 15 penetrates through the cooling pond 1, the side sand discharging plate 11 and extends out of the other end of the cooling pond 1.
[0028] In this embodiment, a water pump 2 is installed on the top of the cooling pond 1.
[0029] In this embodiment, supporting feet 14 are installed at the four corners of the bottom of the cooling pond 1.
[0030] In this embodiment, the quartz sand cooling member 4 includes multiple contact cooling plates 41. A plurality of connecting rods 43 are fixedly installed between two adjacent contact cooling plates 41, and a plurality of connecting pipes 44 are communicated between two adjacent contact cooling plates 41. The tops of two of the connecting pipes 44 are both communicated with a first connector 45, and the two first connectors 45 are respectively communicated with the water pump 2 and the cooling assembly 5 through adjacent connecting hoses 3;
[0031] Among them, the contact cooling plate 41 and the connecting pipe 44 are of a hollow structure.
[0032] In this embodiment, the quartz sand cooling member 4 includes multiple contact cooling plates 41. A plurality of connecting rods 43 are fixedly installed between two adjacent contact cooling plates 41, and a plurality of connecting pipes 44 are communicated between two adjacent contact cooling plates 41. The tops of two of the connecting pipes 44 are both communicated with a first connector 45, and the two first connectors 45 are respectively communicated with the water pump 2 and the cooling assembly 5 through adjacent connecting hoses 3;
[0033] Among them, the contact cooling plate 41 and the connecting pipe 44 are of a hollow structure.
[0034] In this embodiment, the cooling assembly 5 includes a cooling tank 51. A second connector 52 is installed at the top of the cooling tank 51, a third connector 54 is installed at the bottom of the cooling tank 51, an S-shaped bend pipe 53 is arranged inside the cooling tank 51, and cooling gas connecting pipes 55 communicated with an external air conditioner are installed on the left and right sides of the cooling gas connecting pipe 55. The two ends of the S-shaped bend pipe 53 are respectively communicated with the second connector 52 and the third connector 54.
[0035] In this embodiment, a three-way valve 7 is further installed on the connecting hard pipe 6.
[0036] The working principle and usage process of the present utility model: When the device is in use, first insert the positioning plug rod 15 into the side sand outlet plate 11 and then fix the side sand outlet plate 11 to the cooling pool 1 to make the cooling pool 1 in a closed state, and keep the cooling pool 1 supported by the support feet 14 in a horizontal state. Subsequently, connect the end of the connecting hard pipe 6 far from the water pump 2 and the cooling assembly 5 to a water pipe, open the three-way valve 7 to make all three directions communicated. At this time, inject water until the water pump 2, the cooling assembly 5 and the quartz sand cooling member 4 are all filled with water, and then rotate the three-way valve 7 to make the water pump 2 and the cooling assembly 5 communicated through the connecting hard pipe 6;
[0037] Subsequently, quartz sand is poured into the cooling pool 1 through the sand discharging plate 12. The three-way valve 7 and the water pump 2 are started. At this time, the quartz sand cooling member 4 stirs the quartz sand driven by the three-way valve 7, contacts the high-temperature quartz sand, and exchanges heat through the internal water flow to cool down. At this time, the water flow first enters the contact cooling plate 41 through the water pump 2, the connecting hose 3, the first connector 45, and the connecting pipe 44. The water after heat exchange in the contact cooling plate 41 enters the S-shaped bend 53 through another first connector 45, the connecting hose 3, and the second connector 52. At this time, the air conditioner connected to the cooling air connecting pipe 55 is turned on to blow cold air into the cooling box 51 from one side of the cooling air connecting pipe 55 for heat exchange to cool down the water flow in the S-shaped bend 53, and hot air is blown out from the other side of the cooling air connecting pipe 55. The cooled water flow enters the water pump 2 again through the third connector 54 and the connecting rigid pipe 6 in a cycle. The overall automation is stronger. Moreover, the arc-shaped sheet design of the contact cooling plate 41 can better stir the quartz sand, maximize the contact area with the quartz sand, and the overall heat exchange automation is higher. After the heat exchange is completed, the positioning insertion rod 15 can be pulled out to open the side sand discharging plate 11. After the side sand discharging plate 11 is unfolded, the cooled quartz sand can be discharged from one side of the cooling pool 1.
[0038] The electronic components and modules used in the content of this utility model can all be parts that are commonly used in the current market and can realize the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0039] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A high-purity quartz sand cooling device, characterized in that: It includes a cooling pool (1), a side sand discharging plate (11) is rotatably connected to the side of the cooling pool (1), a sand discharging plate (12) is installed on the top of the side sand discharging plate (11), a quartz sand cooling member (4) is slidably connected inside the cooling pool (1), a water pump (2) is installed behind the cooling pool (1), and a cooling assembly (5) is installed on the front of the cooling pool (1). A connecting hose (3) is connected between the quartz sand cooling member (4) and the water pump (2) and the cooling assembly (5), and a connecting rigid pipe (6) is connected between the cooling assembly (5) and the water pump (2); Among them, two three-way valves (7) are installed on the cooling pool (1), and the output rods of the two three-way valves (7) penetrate through the cooling pool (1) and are connected to the quartz sand cooling member (4).
2. The high-purity quartz sand cooling device according to claim 1, wherein: A positioning insertion rod (15) is inserted into the cooling pool (1), and the positioning insertion rod (15) penetrates through the cooling pool (1), the side sand discharging plate (11) and extends to the other end of the cooling pool (1).
3. The high-purity quartz sand cooling device according to claim 1, characterized in that: A water pump (2) is installed on the top of the cooling pool (1).
4. A high-purity quartz sand cooling device according to claim 1, characterized in that: Support feet (14) are installed at the four corners of the bottom of the cooling pool (1).
5. The high-purity quartz sand cooling device according to claim 4, characterized in that: The quartz sand cooling member (4) includes multiple contact cooling plates (41), a plurality of connecting rods (43) are fixedly installed between adjacent two contact cooling plates (41), and a plurality of connecting pipes (44) are connected between adjacent two contact cooling plates (41). The tops of two of the connecting pipes (44) are respectively connected to a first connector (45), and the two first connectors (45) are respectively connected to the water pump (2) and the cooling assembly (5) through the adjacent connecting hoses (3); Among them, the contact cooling plate (41) and the connecting pipe (44) are of a hollow structure.
6. The high-purity quartz sand cooling device according to claim 2, wherein: The quartz sand cooling member (4) further includes two groups of limiting sliders (42), the two groups of limiting sliders (42) are respectively installed on both sides of the contact cooling plate (41), and limiting sliding grooves (13) are respectively opened on the front and rear sides of the inner wall of the cooling pool (1). Multiple contact cooling plates (41) are slidably connected to the adjacent limiting sliding grooves (13) through the limiting sliders (42).
7. The high-purity quartz sand cooling device according to claim 6, characterized in that: The cooling assembly (5) includes a cooling box (51), a second connector (52) is installed on the top of the cooling box (51), a third connector (54) is installed on the bottom of the cooling box (51), an S-shaped bend pipe (53) is arranged inside the cooling box (51), and cooling air connecting pipes (55) are installed on the left and right sides of the S-shaped bend pipe (53) and are connected to an external air conditioner. The two ends of the S-shaped bend pipe (53) are respectively connected to the second connector (52) and the third connector (54).
8. A high-purity quartz sand cooling device according to claim 7, characterized in that: A three-way valve (7) is also installed on the connecting rigid pipe (6).