Wire harness fatigue testing equipment
By designing the wiring harness fatigue test equipment, and using the clamping mechanism and cylinder to fix the wiring harness, the problem of breakage caused by fatigue in low-temperature environments is solved, and the fatigue resistance of the wiring harness and the reliability of the equipment are improved.
Patent Information
- Application Number
- CN202422307151.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Wire harnesses are prone to fatigue due to bending or distortion in low-temperature environments, resulting in breakage, increasing safety hazards and inconvenient maintenance.
A wire harness fatigue testing equipment is designed, including a fixed chamber and a clamping mechanism. The wire harness is fixed through components such as clamps, fixed cylinders and cylinders to perform anti-fatigue detection, reducing the probability of wire harness fatigue.
It improves the fatigue resistance of the wiring harness, reduces the maintenance frequency of the wiring harness, and improves the reliability and practicality of the equipment in low-temperature environments.
Smart Images

Figure CN223154746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fatigue testing, in particular to a wire harness fatigue testing device. Background Art
[0002] The fatigue of the wire harness is caused by the bending or twisting of the wire harness. Therefore, after long-term use, the skin of the wire harness will break or even the wire harness will break, which is likely to cause safety accidents or communication failures. Especially in a low-temperature or ultra-low-temperature environment, the wire harness is more likely to break and damage, resulting in the equipment stopping running, and thus it is likely to cause unnecessary losses. Moreover, in a low-temperature environment, it cannot be repaired in time and needs to wait until the temperature rises before repair, which is troublesome. Therefore, for wire harnesses applied to low-temperature environments, test equipment is needed to detect the torsional fatigue strength and bending fatigue strength of the wire harnesses, so as to reduce the probability of wire harness fatigue and further reduce the probability of repair. Therefore, we propose a wire harness fatigue testing device to solve the above-mentioned problems. Content of the Utility Model
[0003] (I) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, the utility model provides a wire harness fatigue testing device which is convenient for performing anti-fatigue detection operations on wire harnesses, reduces the probability of wire harness fatigue, further reduces the probability of repair, and improves the practicability.
[0005] (II) Technical Solutions
[0006] To achieve the above object, the utility model provides the following technical solution: a wire harness fatigue testing device, including a fixed bin, and two clamping mechanisms are symmetrically arranged inside the fixed bin;
[0007] The clamping mechanism includes a fixed seat, the fixed seat is fixedly installed on the inner side wall of the fixed bin, a through hole is opened at the top end of the fixed seat, a clamping plate is slidably installed inside the through hole, a fixed cylinder is fixedly installed on the outer side wall of the top area of the clamping plate, a fixed column is fixedly installed at the top end of the fixed seat, the fixed column is located inside the fixed cylinder, a screw rod is longitudinally rotatably installed at the top end of the fixed cylinder, the screw rod is screwed with the top end of the fixed bin, a cylinder is fixedly installed in the middle area at the top end of the fixed bin, a pressure gauge is fixedly installed on the outer side wall of the fixed bin, the cylinder and the pressure gauge are electrically connected, and a maintenance door is rotatably installed on the outer side wall of the fixed bin.
[0008] Preferably, two limiting plates are symmetrically and fixedly installed on the inner side wall of the fixed bin, and each limiting plate is slidably connected to the outer side wall of each clamping plate respectively.
[0009] Furthermore, a base is fixedly installed at the bottom end inside the fixed bin.
[0010] Furthermore, a pressing plate is fixedly installed at the bottom end of the cylinder.
[0011] On the basis of the foregoing solution, a plurality of support columns are fixedly installed around the bottom end of the fixed bin.
[0012] Furthermore, an observation window is opened on the outer side wall of the inspection door.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a wire harness fatigue test device, which has the following beneficial effects:
[0015] For this wire harness fatigue test device, the wire harness is preliminarily bundled through the fixing column, and the bundled wire harness is pressed and fixed through the fixing cylinder and the clamping plate, so that both ends of the wire harness are fixed inside the fixed bin. The bottom end of the cylinder presses the wire harness, which is convenient for performing the anti-fatigue detection operation on the wire harness, increases the probability of wire harness fatigue, reduces the probability of maintenance, and improves the practicability. Description of the drawings
[0016] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 is a sectional structural schematic diagram of the utility model;
[0018] Figure 3 is part of the connection structural schematic diagram of the utility model Figure 2 ;
[0019] Figure 4 is part of the connection structural schematic diagram of the utility model Figure 3 .
[0020] Reference numerals in the drawings: 1, fixed bin; 2, fixed seat; 3, through hole; 4, clamping plate; 5, fixing cylinder; 6, fixing column; 7, screw; 8, cylinder; 9, pressure gauge; 10, inspection door; 11, limiting plate; 12, base; 13, pressing plate; 14, support column; 15, observation window. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model. Embodiment
[0022] Please refer to Figures 1-4, A wire harness fatigue test device, including a fixed bin 1, with two clamping mechanisms symmetrically arranged inside the fixed bin 1; two limiting plates 11 are symmetrically and fixedly installed on the inner side wall of the fixed bin 1, and each limiting plate 11 is slidably connected to the outer side wall of each clamping plate 4. By installing the limiting plates 11, it is convenient to limit the sliding clamping plate 4. The bottom end inside the fixed bin 1 is fixedly installed with a base 12. By installing the base 12, it is convenient to limit the output end of the working cylinder 8.
[0023] Please refer to Figures 1-4 , The clamping mechanism includes a fixed seat 2, which is fixedly installed on the inner side wall of the fixed bin 1. A through hole 3 is opened at the top end of the fixed seat 2. A clamping plate 4 is slidably installed inside the through hole 3. A fixed cylinder 5 is fixedly installed on the outer side wall of the top area of the clamping plate 4. A fixed column 6 is fixedly installed at the top end of the fixed seat 2. The fixed column 6 is located inside the fixed cylinder 5. A screw rod 7 is longitudinally rotatably installed at the top end of the fixed cylinder 5. The screw rod 7 is screwed to the top end of the fixed bin 1. A cylinder 8 is fixedly installed in the middle area of the top end of the fixed bin 1. A pressure gauge 9 is fixedly installed on the outer side wall of the fixed bin 1. The cylinder 8 and the pressure gauge 9 are electrically connected. A maintenance door 10 is rotatably installed on the outer side wall of the fixed bin 1. For this wire harness fatigue test device, the wire harness is initially bundled through the fixed column 6, and the bundled wire harness is pressed and fixed through the fixed cylinder 5 and the clamping plate 4, so that both ends of the wire harness are fixed inside the fixed bin 1. The bottom end of the cylinder 8 presses the wire harness, which is convenient for the anti-fatigue detection operation of the wire harness, increases the probability of wire harness fatigue, reduces the probability of maintenance, and improves the practicability.
[0024] Please refer to Figure 2 , It should also be noted that a pressing plate 13 is fixedly installed at the bottom end of the cylinder 8. By installing the pressing plate 13, it is convenient to perform fatigue tests on the wire harness through the cylinder 8.
[0025] Please refer to Figure 1 , A plurality of support columns 14 are fixedly installed around the bottom end of the fixed bin 1. By installing the support columns 14, it is convenient to support the device.
[0026] Please refer to Figure 1 , An observation window 15 is opened on the outer side wall of the maintenance door 10. By opening the observation window 15, it is convenient for the user to observe the process of wire harness detection inside the fixed bin 1.
[0027] In summary, when the wire harness fatigue test equipment is in use, open the maintenance door 10, tie the two ends of the wire harness to the outer walls of each fixing column 6 respectively, and pass one end of the wire harness through the inside of the through hole 3. Since the screw rod 7 and the fixed bin 1 are screwed, rotating the screw rod 7 will synchronously drive the fixed cylinder 5 and the clamping plate 4 to perform height adjustment operations, so that the inner wall of the fixed cylinder 5 and the wire harness tied to the fixing column 6 are fixed. Through the clamping and fixing operation between the outer wall of the clamping plate 4 and the wire harness inside the through hole 3, the fixing operation of the wire harness is completed. Start the cylinder 8, output power through the bottom end of the cylinder 8, and synchronously drive the pressing plate 13 to press the wire harness. Observe the deformation state of the wire harness through the observation window 15, and observe the pressure value of the power output by the cylinder 8 through the pressure gauge 9, and then the anti-fatigue test of the wire harness can be carried out.
[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A harness fatigue test device, comprising a fixed bin (1), characterized in that: There are two clamping mechanisms symmetrically arranged inside the fixed bin (1); The clamping mechanism includes a fixed seat (2), the fixed seat (2) is fixedly installed on the inner side wall of the fixed bin (1), a through hole (3) is opened at the top end of the fixed seat (2), a clamping plate (4) is slidably installed inside the through hole (3), a fixed cylinder (5) is fixedly installed on the outer side wall of the top area of the clamping plate (4), a fixed column (6) is fixedly installed at the top end of the fixed seat (2), the fixed column (6) is located inside the fixed cylinder (5), a screw rod (7) is longitudinally rotatably installed at the top end of the fixed cylinder (5), the screw rod (7) is screwed with the top end of the fixed bin (1), a cylinder (8) is fixedly installed in the middle area at the top end of the fixed bin (1), a pressure gauge (9) is fixedly installed on the outer side wall of the fixed bin (1), the cylinder (8) and the pressure gauge (9) are electrically connected, and a maintenance door (10) is rotatably installed on the outer side wall of the fixed bin (1).
2. The wire harness fatigue test device according to claim 1, wherein: Two limiting plates (11) are symmetrically and fixedly installed on the inner side wall of the fixed bin (1), and each limiting plate (11) is slidably connected to the outer side wall of each clamping plate (4).
3. The wire harness fatigue test device according to claim 2, characterized in that: A base (12) is fixedly installed at the bottom end inside the fixed bin (1).
4. A harness fatigue test device according to claim 3, characterized in that: A pressing plate (13) is fixedly installed at the bottom end of the cylinder (8).
5. The harness fatigue test device according to claim 4, wherein: A plurality of support columns (14) are fixedly installed around the bottom end of the fixed bin (1).
6. The harness fatigue test device according to claim 5, wherein: An observation window (15) is opened on the outer side wall of the maintenance door (10).