Implantable relay structure capable of preventing generation of assembling foreign matters

By setting slots at the bottom of the relay coil frame and fixing the armature, the problem of plastic chips generated during the yoke assembly process is solved, sealing and rapid assembly are achieved, and production efficiency is improved.

CN223155928UActive Publication Date: 2025-07-25SHENZHEN ZHONGKE ZHILIAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421738171.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-07-25
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

Due to the fully enclosed bottom of the coil frame, the existing relays are prone to plastic chips during the assembly process, contaminate contacts, and the assembly speed is slow.

Method used

A slot is set at the bottom of the coil frame, and the armature is fixedly snapped into the slot, and the bend of the spring is fixedly snapped at the side of the yoke and the upper end of the coil through the armature and the yoke block, forming a closed structure to prevent the plastic sealant from leaking into the relay.

Benefits of technology

The sealing of the peripheral gap of the yoke is achieved, preventing foreign matter from entering, improving assembly speed and production efficiency, and reducing the complexity of the positioning mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of relays, in particular to an implantable relay structure capable of preventing assembly foreign matters. According to the technical scheme, the device comprises a shell and a base vertically arranged in the shell; the magnetic circuit assembly is arranged on one side of the base and used for controlling a circuit, the magnetic circuit assembly comprises a coil rack, a slot is formed in one side of the bottom of the coil rack, and an armature is inserted into the slot; the movable spring is fixedly arranged on one side of the armature, the lower end of the movable spring is fixedly connected with a movable spring terminal, a first contact is fixedly arranged at the upper end of the movable spring terminal in a penetrating manner, and a yoke is fixedly arranged on the bottom surface of the upper end of the movable spring terminal. According to the utility model, the gap around the yoke can be sealed, so that the bottom of the whole relay is closed, plastic packaging glue is effectively prevented from leaking into the relay, the first contact is easily assembled into the coil, foreign matters are not easily generated, the complexity of a positioning mechanism is reduced, the assembling speed is effectively improved, and the reliability of the relay is improved. And the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of relays, in particular to an implantable relay structure for preventing the generation of assembly foreign matters. Background Art

[0002] A relay is an automatic control device whose output will change in a jump when the input reaches a certain value, and is widely used in vehicles. The bottom of the existing relay coil holder is in a fully enclosed state, with materials on all sides. A square hole is opened on one side of the bottom of the coil holder to install the yoke iron into the coil holder: the yoke iron is usually in an L-shaped shape with a bent part. One side of the I-shaped yoke iron passes through the square hole of the coil holder, and the other side leans against the bottom of the coil holder and is attached to the iron core hole of the coil holder to be connected to the iron core. The bent part of the yoke iron leans against the square hole of the coil holder. In this way, the thickness of the yoke iron just fills the square hole of the coil holder, making the bottom of the coil holder in a fully enclosed state, and the potting glue and foreign matters will not leak into the relay. However, for this kind of relay with this structure, there is no separate base component, and the base and the bottom of the coil holder are combined into one. In order to prevent the generation of assembly foreign matters, the bottom of the coil holder is usually designed to be fully enclosed, which results in that the yoke iron can only be installed along the central axis direction of the iron core hole of the coil holder. At the same time, one side of the yoke iron has to pass through the square hole of the coil holder, and plastic chips are easily generated during the perforation process, which will contaminate the relay contacts, resulting in unreliable contact and slow assembly speed. Therefore, the utility model proposes an implantable relay structure for preventing the generation of assembly foreign matters. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the problems existing in the relay in the background art, that is, there is no separate base component, the base and the bottom of the coil holder are combined into one. In order to prevent the generation of assembly foreign matters, the bottom of the coil holder is usually designed to be fully enclosed, which results in that the yoke iron can only be installed along the central axis direction of the iron core hole of the coil holder. At the same time, one side of the yoke iron has to pass through the square hole of the coil holder, and plastic chips are easily generated during the perforation process, which will contaminate the relay contacts, resulting in unreliable contact and slow assembly speed, and to propose an implantable relay structure for preventing the generation of assembly foreign matters.

[0004] Technical solution of the utility model: An implantable relay structure for preventing the generation of assembly foreign objects, comprising: a housing and a base vertically arranged inside the housing; a magnetic circuit assembly arranged on one side of the base for controlling a circuit, the magnetic circuit assembly comprising a bobbin, a slot is opened on one side of the bottom of the bobbin, and an armature is inserted inside the slot; a moving contact fixedly arranged on one side of the armature, a moving contact terminal is fixedly connected to the lower end of the moving contact, a first contact is fixedly penetrated through the upper end of the moving contact terminal, and a yoke is fixedly arranged on the bottom surface of the upper end of the moving contact terminal; a normally closed static contact and a normally open static contact fixedly arranged on one side of the base, and second contacts are respectively fixedly penetrated through the upper ends of the normally closed static contact and the normally open static contact.

[0005] Optionally, the magnetic circuit assembly further comprises a coil sleeved on the outer wall of the bobbin, both ends of the coil are respectively connected with coil terminals, and the coil terminals are fixedly inserted into the base and extend downward, and an iron core is penetrated through the inside of the bobbin.

[0006] Optionally, the armature is bent at 90 degrees, and the lower end of the bent part is inserted into the slot.

[0007] Optionally, clamping blocks are respectively fixedly arranged on one side of the slot and the yoke, and the clamping blocks are fixedly clamped with the moving contact.

[0008] Optionally, one end of the yoke is clamped with the upper end side angle of the armature.

[0009] Optionally, the moving contact is bent at 90 degrees, and one end of the moving contact extends between the normally closed static contact and the normally open static contact.

[0010] Optionally, one end of the yoke is located above the iron core.

[0011] Compared with the prior art, the utility model has the following beneficial technical effects:

[0012] By opening a slot at the bottom of the bobbin, the armature is fixedly clamped into the slot, and through the clamping blocks on the armature and the yoke, the bent part of the moving contact is fixedly clamped at the side of the yoke and the side angle of the upper end of the coil to form a square structure, which can realize the sealing of the gap around the yoke, make the bottom of the whole relay closed, effectively prevent the plastic sealing glue from leaking into the relay, and at the same time make the first contact easy to be assembled into the coil without easily generating foreign objects, and has the characteristics of reducing the complexity of the positioning mechanism, effectively improving the assembly speed and improving the production efficiency. Description of the drawings

[0013] Figure 1 A structural schematic diagram of an implantable relay structure for preventing the generation of assembly foreign objects of the utility model is given;

[0014] Figure 2 ForFigure 1 Schematic diagram of the internal structure of the middle housing;

[0015] Figure 3 is Figure 2 schematic diagram of the split structure of;

[0016] Figure 4 is Figure 2 schematic diagram of the structure of the middle coil.

[0017] Reference numerals:

[0018] 1. Housing; 2. Base; 3. Magnetic circuit component; 4. Coil holder; 5. Slot; 6. Armature; 7. Moving reed; 8. Moving reed terminal; 9. First contact; 10. Yoke iron; 11. Normally closed static reed; 12. Normally open static reed; 13. Second contact; 14. Coil; 15. Coil terminal; 16. Iron core. Detailed implementation manners

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant accompanying drawings. Several embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] Embodiment:

[0024] As Figure 1 and Figure 2 shown, an implantable relay structure for preventing the generation of assembly foreign matters proposed by the present utility model includes: a housing 1 and a base 2 erected in the housing 1, and an insulating coating is applied to the inner wall of the housing 1; a magnetic circuit component 3 disposed on one side of the base 2 for controlling a circuit, the magnetic circuit component 3 includes a bobbin 4, and the bobbin 4 is vertically placed and fixedly connected to the base 2, a slot 5 is formed on one side of the bottom of the bobbin 4, and the slot 5 is semi-open, an armature 6 is inserted into the slot 5, and the insertion part of the slot 5 and the lower end of the armature 6 are adapted to each other; a moving reed 7 fixedly disposed on one side of the armature 6, a moving reed terminal 8 is fixedly connected to the lower end of the moving reed 7, and the moving reed terminal 8 passes through the lower end of the bobbin 4 and extends to the outside, a first contact 9 is fixedly penetrated through the upper end of the moving reed terminal 8, and a yoke 10 is fixedly disposed on the bottom surface of the upper end of the moving reed terminal 8; a normally closed static reed 11 and a normally open static reed 12 fixedly disposed on one side of the base 2, and the normally closed static reed 11 and the normally open static reed 12 are arranged in an "L" shape structure to stably engage with the base 2, second contacts 13 are fixedly penetrated through the upper ends of the normally closed static reed 11 and the normally open static reed 12 respectively, and the second contacts 13 are on the same vertical line.

[0025] As Figure 2 and Figure 3 shown, the magnetic circuit component 3 further includes a coil 14 sleeved on the outer wall of the bobbin 4, both ends of the coil 14 are respectively connected with a coil terminal 15, and the coil terminal 15 is fixedly inserted into the base 2 and extends downward for facilitating connection with a circuit, an iron core 16 is penetrated through the inside of the bobbin 4 for facilitating the generation of magnetic force to adsorb the yoke 10.

[0026] Furthermore, the armature 6 is bent at 90 degrees, and the lower end of the bent part is inserted into the slot 5, making its installation more convenient and occupying less position space.

[0027] Secondly, clamping blocks are respectively fixedly disposed on one side of the slot 5 and the yoke 10, and the clamping blocks are fixedly clamped with the moving reed 7 for facilitating its clamping and assembling and making its connection stable.

[0028] Furthermore, one end of the yoke 10 is clamped with the upper end side angle of the armature 6 for facilitating the yoke 10 to deflect and contact the iron core 16 with the side angle as the rotation axis.

[0029] In addition, the moving reed 7 is bent at 90 degrees, the bent part is fitted and clamped with the upper end of the bobbin 4, and one end of the moving reed 7 extends between the normally closed static reed 11 and the normally open static reed 12, enabling the first contact 9 to stably contact the second contact 13.

[0030] Finally, one end of the yoke 10 is located above the iron core 16 for facilitating stable contact after deflection.

[0031] The working principle of this embodiment is as follows: When the armature 6 is installed, its bottom is placed horizontally on the upper surface inside the slot 5 and pushed horizontally towards the coil 14 side, so that it is stably clamped in the slot 5. Subsequently, it is fixedly clamped on the moving contact spring 7 through the clamping block on the yoke 10, and then the moving contact spring 7 is fixedly clamped on the clamping block on the outer wall of the armature 6, so that the first contact 9 at one end of the moving contact spring 7 is located between the second contacts 13 on the normally closed static contact spring 11 and the normally open static contact spring 12. At the same time, one end of the yoke 10 is clamped with the upper end side corner of the armature 6, and the other end of the yoke 10 is located directly above the iron core 16. It can achieve the sealing of the gap around the yoke 10, making the bottom of the entire relay closed, effectively preventing the plastic sealing glue from leaking into the relay interior. At the same time, the first contact 9 can be easily assembled into the coil holder 4 without easily generating foreign objects, and it has the characteristics of reducing the complexity of the positioning mechanism, effectively improving the assembly speed, and improving the production efficiency.

[0032] The above specific embodiments are merely several alternative embodiments of the present utility model. Based on the technical solution of the present utility model and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. An implantable relay structure for preventing the generation of assembly foreign objects, characterized in that Including: A housing (1) and a base (2) vertically arranged inside the housing (1); A magnetic circuit component (3) arranged on one side of the base (2) for circuit control. The magnetic circuit component (3) includes a bobbin (4). A slot (5) is opened on one side of the bottom of the bobbin (4), and an armature (6) is inserted into the inside of the slot (5); A moving spring (7) fixedly arranged on one side of the armature (6). The lower end of the moving spring (7) is fixedly connected to a moving spring terminal (8). A first contact (9) is fixedly penetrated through the upper end of the moving spring terminal (8). A yoke iron (10) is fixedly arranged on the bottom surface of the upper end of the moving spring terminal (8); A normally closed static spring (11) and a normally open static spring (12) fixedly arranged on one side of the base (2). Second contacts (13) are fixedly penetrated through the upper ends of the normally closed static spring (11) and the normally open static spring (12) respectively.

2. The structure of an implantable relay for preventing the generation of assembly foreign objects according to claim 1, wherein: The magnetic circuit component (3) further includes a coil (14) sleeved on the outer wall of the bobbin (4). Two ends of the coil (14) are respectively connected to coil terminals (15). The coil terminals (15) are fixedly inserted into the base (2) and extend downward. An iron core (16) is penetrated through the inside of the bobbin (4).

3. The structure of an implantable relay for preventing the generation of assembly foreign objects according to claim 1, wherein: The armature (6) is bent at 90 degrees, and the lower end of the bent part is inserted into the slot (5).

4. The structure of an implantable relay for preventing the generation of assembly foreign objects according to claim 1, wherein: Blocks are respectively fixedly arranged on one side of the slot (5) and the yoke iron (10), and the blocks are fixedly clamped with the moving spring (7).

5. The structure of an implantable relay for preventing the generation of assembly foreign objects according to claim 1, characterized in that: One end of the yoke iron (10) is clamped with the upper end side corner of the armature (6).

6. A structure of an implantable relay for preventing the generation of assembly foreign matters according to claim 1, characterized in that: The moving spring (7) is bent at 90 degrees, and one end of the moving spring (7) extends between the normally closed static spring (11) and the normally open static spring (12).

7. An implantable relay structure for preventing the generation of assembly foreign matters according to claim 2, characterized in that: One end of the yoke iron (10) is located above the iron core (16).