Carbon powder purification device
By designing the filter channel of the toner purification device and the cooperation of the emergency department, the ventilation obstacles caused by toner accumulation are solved, and the safe and reliable operation of the generator set is achieved, and the risk of generator set burning is avoided due to toner accumulation is avoided.
Patent Information
- Application Number
- CN202422394189.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing toner purification device can easily lead to ventilation obstacles when collecting toner, causing the temperature of the current collector ring brush holder to rise, and there is a safety hazard of burning the generator set.
A toner purification device is designed, including a filter channel, a control component and a drive component. Through the cooperation of the filter component and the emergency department, when the temperature of the filter component exceeds a predetermined value, the emergency department opens and the cooling air is directly discharged into the outside air to ensure safety and efficiency.
It improves the safety and efficiency of the toner purification device, avoids the risk of burning the generator set caused by the accumulation of toner, and ensures the stable operation of the generator set.
Smart Images

Figure CN223156896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of purification devices, and particularly relates to a toner purification device. Background Art
[0002] At present, the vast majority of generator sets adopt brush excitation. A large amount of conductive dust - toner is generated due to the friction between the slip ring and the brush holder. These toner particles will be blown outside the generator set by the cooling air output from the outlet of the slip ring brush holder. Furthermore, this poses a safety hazard to the operation of the generator set. In severe cases, it will cause a short circuit of the electrical equipment outside the generator set, reduce the insulation resistance of the rotor of the generator set, lead to an increase in the temperature of the rotor, and cause a serious accident of burning out the generator set, thus causing huge economic losses to the power plant.
[0003] When the existing toner purification device collects toner, it will cause an obstruction to ventilation, resulting in an increase in the temperature of the slip ring brush holder, and then it may lead to an accident of burning out the generator set, presenting a great safety hazard.
[0004] Therefore, in practical applications, the existing toner purification device has a great safety hazard. Summary of the Utility Model
[0005] The utility model provides a toner purification device to solve the problem of poor safety of the toner purification device.
[0006] A toner purification device disclosed by the utility model is suitable for filtering the cooling air output from the outlet of the slip ring brush holder in a generator set. The toner purification device includes: a filtering channel, a control component, and a driving component; the filtering channel includes: a air supply component and a filtering component. The air supply component includes: an air inlet duct, an emergency part, and a air distribution part.
[0007] The first end face of the air inlet duct is connected to the outlet of the slip ring brush holder, the second end face of the air inlet duct is connected to the filtering component through the air distribution part. The air distribution part is suitable for dispersing the cooling air output from the air inlet duct and then outputting it to the filtering component. The emergency part is arranged on the air inlet duct, and the emergency part is suitable for directly discharging the cooling air in the air inlet duct into the outside air when in the open state.
[0008] The filtering component is suitable for filtering the cooling air sent into it. The filtering component includes: a filtering box and a filtering group. The filtering group is arranged in the filtering box. The air inlet of the filtering box is connected to the air distribution part, and the outlet of the filtering box is connected to the air inlet of the driving component.
[0009] The control component is connected to the drive component and the emergency part. The control component is adapted to control the start of the drive component and control the emergency part to enter the open state when the temperature at the filter component is greater than a predetermined value. The drive component is connected to the filter component and is adapted to drive the cooling air to flow through the air supply component and the filter component in sequence after the drive component is started, and then discharge the cooling air into the outside air by the drive component.
[0010] Optionally, the air inlet duct includes: a first duct and a second duct. The first duct communicates with the air distribution part through the second duct. The first end face of the air inlet duct is the first end face of the first duct, and the second end face of the air inlet duct is the first end face of the second duct. The emergency part is arranged on the first duct.
[0011] Optionally, the emergency part includes: an automatic exhaust part and an emergency exhaust part. The automatic exhaust part is arranged on the second end face of the first duct, and the second end face of the first duct is arranged opposite to the first end face of the first duct.
[0012] The automatic exhaust part includes: an automatic exhaust door, a first driving part and a sliding part. The automatic exhaust door is embedded on the second end face of the first duct, and the automatic exhaust door is adapted to discharge the cooling air in the first duct into the outside air through the automatic exhaust door.
[0013] The first driving part is connected to the sliding part. The sliding part is in contact with the second end face of the first duct. Based on the drive of the first driving part, the sliding part moves along the surface of the automatic exhaust door to make the automatic exhaust part enter the open state or the closed state. When the automatic exhaust part is in the open state, the sliding part does not overlap with the automatic exhaust door. When the automatic exhaust part is in the closed state, the sliding part overlaps with the automatic exhaust door.
[0014] The emergency exhaust part is arranged on the third end face of the first duct, and the second end face of the first duct is adjacent to the third end face of the first duct. The emergency exhaust part includes: an emergency exhaust door and a second driving part.
[0015] The emergency exhaust door is connected to the second driving part, and the second driving part is adapted to drive the emergency exhaust door to enter the open state or the closed state. When the emergency exhaust door is in the open state, the cooling air in the first duct is directly discharged into the outside air through the emergency exhaust door.
[0016] Optionally, the air distribution member includes: a housing and an air distribution net. The first end face of the housing communicates with the first end face of the second air duct, the second end face of the housing communicates with the filter assembly, the first end face and the second end face of the housing are oppositely arranged, the air distribution net is arranged between the first end face and the second end face of the housing, and the air distribution net is arranged parallel to the first end face of the housing.
[0017] Optionally, the filter assembly further includes: a moving cart, and the filter group is arranged on the moving cart. The moving cart includes: a vehicle body and moving wheels. The moving wheels are connected to the lower end face of the vehicle body, and the moving wheels are adapted to cooperate with the vehicle body to move the moving cart into or out of the filter box.
[0018] The filter group includes: a plurality of filter elements and a fixing frame. The plurality of filter elements are all arranged parallel to the first direction, the fixing frame is connected to the moving cart, and the fixing frame sleeves the outer walls of the plurality of filter elements.
[0019] The fixing frame has a plurality of clamping holes, the first ends of the plurality of filter elements all have clamping grooves, and the plurality of clamping holes correspond to the plurality of filter elements. The fixing frame sleeves the outer walls of the plurality of filter elements through the plurality of clamping holes.
[0020] Optionally, the filter assembly further includes: a sealing member. The sealing member is arranged at the air inlet end of the filter box inside the filter box. The sealing member includes: a third driving member, a flexible sealing cover, a first support member and a second support member.
[0021] The third driving member is fixed on the air distribution member, the output end of the third driving member is connected to the second support member, the first end of the flexible sealing cover is connected to the first support member, and the second end of the flexible sealing cover is connected to the second support member.
[0022] The third driving member is adapted to drive the flexible sealing cover into an extended state and a retracted state. When the flexible sealing cover is in the extended state, under the drive of the third driving member, the second support member moves towards the filter group until the bottom end of the second support member fits against the top of the moving cart. When the flexible sealing cover is in the retracted state, under the drive of the third driving member, the second support member moves towards the air distribution member.
[0023] Optionally, the control component includes: a control panel and a processing center. The processing center is connected to the control panel, the emergency department, the air inlet duct, and the seal. The processing center is adapted to collect real-time information of the emergency department and the filtering component and perform conversion. The processing center is also adapted to transmit the converted real-time information to the control panel. The processing center also generates an alarm signal when the value of the real-time information exceeds a corresponding threshold, and transmits the alarm signal to the control panel.
[0024] The real-time information includes: the status of the emergency department and the temperature at the filtering component. The control panel is adapted to display the real-time information and the alarm signal of the toner purification device, and the control panel is also adapted to control the start or stop of the toner purification device through the processing center.
[0025] Optionally, the control component further includes: a sensor unit. The sensor unit is connected to the processing center, and the sensor unit is adapted to collect the real-time information.
[0026] Optionally, the driving component includes: a fan and a motor. The fan is connected to the motor. The filtering component further includes an air outlet, and the air outlet is communicated with the air inlet of the fan, and is adapted to discharge the cooling air filtered by the filtering component into the external air successively through the air outlet and the fan.
[0027] Optionally, the toner purification device further includes: a support component. The support component is connected to the air inlet duct, and the support component is adapted to hang the air inlet duct on the roof or support it on the ground.
[0028] Due to the adoption of the above technical solution, the present utility model has the following beneficial effects compared with the prior art: Through the mutual cooperation of the filtering component and the emergency department, when the temperature at the filtering component is greater than a predetermined value, the emergency department can be made to enter an open state, and the cooling air can be directly discharged into the external air through the emergency department, making the operation of the generator set safer and more reliable, and improving the safety and efficiency of the toner purification device.
[0029] The above description of the disclosure and the following description of the embodiments are used to demonstrate and explain the spirit and principle of the present utility model, and provide a further explanation of the scope of the patent application of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The following will further describe in detail the specific embodiments of the present utility model with reference to the drawings.
[0031] Figure 1 It is a schematic application structure diagram of a toner purification device according to an embodiment of the present utility model;
[0032] Figure 2Schematic diagram of the air supply component in the embodiment of the present utility model;
[0033] Figure 3 Schematic diagram of a part of the air supply component in the embodiment of the present utility model;
[0034] Figure 4 Schematic diagram of the air supply component from another perspective in the embodiment of the present utility model;
[0035] Figure 5 Schematic diagram of a part of the air distribution component in the embodiment of the present utility model;
[0036] Figure 6 Schematic diagram of a part of the filter component in the embodiment of the present utility model;
[0037] Figure 7 Schematic diagram of the filter group in the embodiment of the present utility model;
[0038] Figure 8 is Figure 7 Schematic diagram of the local part at A in
[0039] Figure 9 Schematic diagram of the seal in the embodiment of the present utility model;
[0040] Figure 10 Schematic diagram of a part of the toner purification device in the embodiment of the present utility model.
[0041] Explanation of the reference numerals in the drawings:
[0042] 00, toner purification device; 1, air supply component; 11, air inlet duct; 111, first duct; 1111, first end face of the first duct; 1112, second end face of the first duct; 1113, third end face of the first duct; 112, second duct; 12, automatic exhaust component; 13, emergency exhaust component; 14, air distribution component; 141, housing; 142, air distribution net; 2, filter component; 21, filter box; 22, mobile cart; 23, seal; 231, third driving component; 232, flexible seal cover; 233, first support component; 234, second support component; 24, filter group; 241, fixing frame; 242, multiple filter elements; 2421, clamping groove; 3, control component; 31, control panel; 32, air diffuser; 4, driving component; 41, fan; 42, exhaust port. Detailed implementation manners
[0043] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Although the description of the present utility model will be introduced in conjunction with the preferred embodiments, this does not mean that the features of this utility model are limited to this implementation manner. On the contrary, the purpose of introducing the utility model in conjunction with the implementation manner is to cover other alternatives or modifications that may be extended based on the claims of the present utility model. In order to provide a deep understanding of the present utility model, many specific details will be included in the following description. The present utility model can also be implemented without these details. In addition, in order to avoid confusing or obscuring the key points of the present utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0044] In the description of this embodiment, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0045] The terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0046] In the description of this embodiment, it should also be noted that unless otherwise clearly specified and limited, the terms "provided with", "set", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this embodiment can be understood according to specific situations.
[0047] Please refer to Figure 1 As shown, this application discloses a toner purification device 00, which is suitable for filtering the cooling air output from the outlet of the slip ring brush holder in the generator set, and includes: a filtering channel, a control component 3, and a driving component 4.
[0048] The following will make a detailed description of the above components respectively.
[0049] The filtering channel includes: a blowing component 1 and a filtering component 2. The filtering channel is suitable for filtering the cooling air output from the outlet of the slip ring brush holder.
[0050] Among them, seeFigure 2 and in combination with Figure 1 As shown, in this embodiment, the air supply assembly 1 includes: an air inlet duct 11, an emergency part, and an air distribution part 14.
[0051] The first end face of the air inlet duct 11 is connected to the outlet of the slip ring brush holder, and the second end face of the air inlet duct 11 is connected to the filter assembly 2 through the air distribution part 14. The air distribution part 14 is adapted to disperse the cooling air output from the air inlet duct 11 and then output it to the filter assembly 2. The emergency part is arranged on the air inlet duct 11, and the emergency part is adapted to directly discharge the cooling air in the air inlet duct 11 into the external air when in the open state. The first end face of the air inlet duct 11 is the end face close to the outlet of the slip ring brush holder, and the second end face of the air inlet duct 11 is the end face close to the air distribution part 14.
[0052] Further, the air inlet duct 11 includes: a first duct 111 and a second duct 112. The first duct 111 is connected to the air distribution part 14 through the second duct 112. The first end face of the air inlet duct 11 is the first end face 1111 of the first duct, and the second end face of the air inlet duct 11 is the first end face of the second duct 112. The emergency part is arranged on the first duct 111.
[0053] The first duct 111 and the second duct 112 are hermetically connected, and the second duct 112 and the air distribution part 14 are hermetically connected, so that when the emergency part is in the closed state, the inside of the air supply assembly 1 is in a relatively sealed state, and the cooling air will not leak into the external air when passing through the air supply assembly 1. That is, when the toner purification device 00 is operating normally, the toner in the cooling air will not leak into the external air, ensuring the high efficiency, safety, and cleaning power of the toner purification device 00.
[0054] In this embodiment, the second duct 112 can be made of a rigid material and will not deform, which can better guide the cooling air to flow in the second duct 112, making the structure of the toner purification device 00 more stable. It should be noted that the specific structure and material of the second duct 112 in this application are not limited, and it can also be a plastic hose or other components, which can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of allowing the cooling air to be input into the air distribution part 14 after passing through the second duct 112.
[0055] More specifically, referring to Figure 3 and in combination with Figure 4As shown in the figure, the emergency department includes: an automatic exhaust member 12 and an emergency exhaust member 13. The automatic exhaust member 12 is provided on the second end face 1112 of the first air duct. The second end face 1112 of the first air duct is disposed opposite to the first end face 1111 of the first air duct, that is, the second end face 1112 and the first end face 1111 of the first air duct are two parallel end faces.
[0056] The automatic exhaust member 12 includes: an automatic exhaust door, a first driving member, and a sliding member. The automatic exhaust door is embedded on the second end face 1112 of the first air duct. The automatic exhaust door is adapted to discharge the cooling air in the first air duct 111 into the external air through the automatic exhaust door. In this embodiment, the automatic exhaust door can be a metal mesh, and the metal mesh has a plurality of exhaust holes. The present application does not limit the specific structure of the exhaust holes of the automatic exhaust door. The exhaust holes can be circular, square, diamond-shaped or other shapes, as long as the cooling air entering the first air duct 111 can be discharged into the external air through the automatic exhaust door.
[0057] The first driving member is connected to the sliding member. The sliding member is in contact with the second end face 1112 of the first air duct. Based on the drive of the first driving member, the sliding member can move along the surface of the automatic exhaust door, so that the automatic exhaust member 12 enters an open state or a closed state. When the automatic exhaust member 12 is in the open state, the sliding member does not overlap with the automatic exhaust door, and the cooling air can be discharged into the external air through the exhaust holes of the automatic exhaust door. When the automatic exhaust member 12 is in the closed state, the sliding member overlaps with the automatic exhaust door, and the cooling air cannot be discharged into the external air through the automatic exhaust door.
[0058] The first driving member can be realized by an electric push rod, and the electric push rod is common knowledge well known to those skilled in the art and will not be elaborated here. It should be noted that the present application does not limit the specific structure and position of the first driving member. The first driving member can be provided inside the first air duct 111 or outside the first air duct 111. The first driving member can also be a multi-link structure, which can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of driving the automatic exhaust member 12 to enter an open state or a closed state.
[0059] In addition, the emergency exhaust member 13 is provided on the third end face 1113 of the first air duct. The second end face 1112 of the first air duct is adjacent to the third end face 1113 of the first air duct, that is, the second end face 1112 and the third end face 1113 of the first air duct are two adjacent end faces. The emergency exhaust member 13 includes: an emergency exhaust door and a second driving member.
[0060] The emergency exhaust door is connected to the second driving member, and the second driving member is adapted to drive the emergency exhaust door into an open state or a closed state. When the emergency exhaust door is in the open state, the cooling air in the first air duct 111 is directly discharged into the external air through the emergency exhaust door.
[0061] In this embodiment, the second driving member can be a handle, and a person can open and close the emergency exhaust door by contacting the handle. The present application does not limit the specific structure of the second driving member. It can be electrically controlled by the control component 3 and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of driving the emergency exhaust door into an open state or a closed state. Moreover, the present application does not limit the specific structure of the emergency exhaust door, which can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of directly discharging the cooling air in the first air duct 111 into the external air through the emergency exhaust door.
[0062] The cooling air directly discharged into the external air through the automatic exhaust member 12 and the emergency exhaust member 13 in the emergency department can be filtered by an external filter to reduce the random discharge of toner.
[0063] In addition, referring to Figure 5 As shown, the air distribution member 14 includes: a housing 141 and an air distribution net 142. The first end face of the housing 141 communicates with the first end face of the second air duct 112, the second end face of the housing 141 communicates with the filter assembly 2, the first end face and the second end face of the housing 141 are oppositely arranged, that is, the first end face and the second end face of the housing 141 are two opposite end faces. The air distribution net 142 is arranged between the first end face and the second end face of the housing 141, and the air distribution net 142 is arranged parallel to the first end face of the housing 141. The air distribution net 142 is hung on the first end face of the housing 141 through a connecting rod, or can also be supported on the lower filter box 21 through a connecting rod, and can be reasonably selected and set according to needs.
[0064] In this embodiment, the air distribution net 142 can be a metal plate with a plurality of small holes. In order to enable the filter group 24 below the air distribution net 142 to filter the cooling air, the aperture of the small hole at the center of the air distribution net 142 is smaller, and the aperture of the small holes extending from the center to the periphery gradually increases. The air distribution net 142 can also be set as a cuboid with one end face open. The open end face is connected to the second air duct 112, and the other end face opposite to the open end face has small holes with a small aperture. From the filter group 24 to the direction of the second air duct 112 around the air distribution net 142, the aperture of the small holes gradually becomes larger, so that the cooling air output from the air inlet air duct 11 is scattered by the air distribution member 14, and the scattered cooling air enters the filter group 24 for filtering.
[0065] Further, referring to Figure 1 , Figure 6 , Figure 7 , Figure 8 and in combination with Figure 9 as shown, the filtering assembly 2 is adapted to filter the cooling air fed into it. In this embodiment, the filtering assembly 2 is mainly used to filter toner in the cooling air. The filtering assembly 2 includes: a filtering box 21 and a filtering group 24. The filtering group 24 is disposed in the filtering box 21. The air inlet of the filtering box 21 is communicated with the air distributing member 14, and the outlet of the filtering box 21 is communicated with the air inlet of the driving assembly 4.
[0066] The filtering assembly 2 further includes: a moving cart 22, slide rails and a filtering door. The filtering group 24 is disposed on the moving cart 22. The filtering door is disposed on the side surface of the filtering box 21. The moving cart 22 includes: a vehicle body and moving wheels. The moving wheels are connected to the lower end surface of the vehicle body, and there are four moving wheels. The slide rails are fixedly disposed inside the filtering box 21 and are connected to the lower end surface of the filtering box 21. The slide rails are adapted to assist the moving cart 22 to move into or out of the filtering box 21, and there are two groups of slide rails.
[0067] Two limit blocks are provided on each group of slide rails. Among them, the first limit block is fixedly disposed at the first end of the slide rail and is adapted to limit the position of the moving cart 22. The second limit block is flipably disposed at the second end of the slide rail. The second limit block is connected to the slide rail, and the second limit block has an inclined surface. The first end of the slide rail is the end far from the filtering door, and the second end of the slide rail is the end close to the filtering door. The filtering door has a handle, and the opening or closing of the filtering door can also be driven electrically, and reasonable selection and setting can be made according to requirements.
[0068] When the moving cart 22 is about to move into or out of the filtering box 21, after opening the filtering door, the second limit block is folded in a direction away from the first limit block. The inclined surface connects the ground and the slide rail, so that the moving cart 22 can move onto the slide rail through the inclined surface of the second limit block. When the moving cart 22 moves into the filtering box 21, the second limit block is folded in a direction towards the first limit block. The first end of the second limit block abuts against the moving cart 22, and the filtering door is closed. The second end of the second limit block abuts against the filtering door. Through the cooperation of the second limit block and the first limit block, the position of the moving cart 22 can be jointly limited, making the filtering work of the filtering assembly 2 more stable and improving the filtering performance of the toner purification device 00.
[0069] The filtering group 24 includes: a plurality of filtering elements 242 and a fixing frame 241. The arrangement of the plurality of filtering elements 242 is a matrix structure. The plurality of filtering elements 242 are all arranged in parallel along the first direction, and the distance between the plurality of filtering elements 242 is equal. The first direction is Figure 7 the direction shown by X in
[0070] The fixing frame 241 has a plurality of clamping holes, and the first ends of the plurality of filter elements 242 each have a clamping groove 2421. The plurality of clamping holes correspond to the plurality of filter elements 242, which means that the number and position of the plurality of clamping holes correspond one by one to the plurality of filter elements 242.
[0071] An interface is sleeved inside each of the plurality of filter elements 242. The structure of the interface is the same as that of the clamping groove 2421. Through the setting of the interface, the connection between the plurality of filter elements 242 and the fixing frame 241 can be made more stable. The fixing frame 241 is sleeved on the outer walls of the plurality of filter elements 242 through the plurality of clamping holes.
[0072] Meanwhile, in order to ensure that the filter group 24 will not be adsorbed to the air outlet 25 of the filter assembly 2 during operation, thereby blocking the air outlet 25 of the filter assembly 2 and affecting the normal operation of the toner purification device 00, a plurality of load-bearing members are provided on each of the plurality of filter elements 242. The load-bearing members can be arranged at the second ends or on the sides of the plurality of filter elements 242, and can keep a certain distance between the plurality of filter elements 242 and the air outlet 25 of the filter assembly 2 during the operation of the toner purification device 00, ensuring the safe operation of the toner purification device 00.
[0073] The fixing frame 241 is connected to the moving cart 22, and the fixing frame 241 is sleeved on the outer walls of the plurality of filter elements 242. To ensure the stability of the plurality of filter elements 242, a plurality of fixing frames 241 can be provided. In addition, the fixing frame 241 has a handle, which is suitable for the staff to push the moving cart 22. In this embodiment, the plurality of filter elements 242 are made of polyester needle punched felt, with a thickness of (1.7 ± 10%) mm and an air permeability of (10 ± 20%) m 3 / m 2 / min.
[0074] The plurality of filter elements 242 can all be cylindrical. The first ends of the plurality of filter elements 242 are all open, which is suitable for the entry of cooling air. The second ends of the plurality of filter elements 242 are closed, which can prevent the toner in the cooling air from leaking out. The first ends of the plurality of filter elements 242 are the ends close to the air distribution member 14, and the second ends of the plurality of filter elements 242 are the ends far from the air distribution member 14. The filtered cooling air is discharged into the space below the filter group 24 through the plurality of filter elements 242, and through the outlet of the filter box 21, and the filtered cooling air is discharged into the external air through the air outlet 42 of the fan 41 and the driving assembly 4. By arranging the plurality of filter elements 242 in a matrix structure, the resistance can be reduced, the maintenance can be facilitated, the dust capacity can be increased, the noise can be reduced, and the filtering efficiency of the toner purification device 00 can be improved.
[0075] When multiple filter elements 242 need to be cleaned, the cleaning method is as follows: Go to a designated outdoor place and clean them with dry compressed air or a handheld ash blower, and repeatedly tap the multiple filter elements 242. It is strictly prohibited to wash them with water or other detergents to prevent the multiple filter elements 242 from caking, which will affect the ventilation volume. Since the dust contains conductive dust, a vacuum cleaner cannot be used for cleaning.
[0076] The filter assembly 2 further includes: a seal 23. The seal 23 is provided at the air inlet end of the filter box 21 inside the filter box 21. The seal 23 includes: a third driving member 231, a flexible seal cover 232, a first support member 233, and a second support member 234.
[0077] The third driving member 231 is fixed on the air distribution member 14, the output end of the third driving member 231 is connected to the second support member 234, the first end of the flexible seal cover 232 is connected to the first support member 233, the first support member 233 is fixedly connected to the filter box 21, and the second end of the flexible seal cover 232 is connected to the second support member 234.
[0078] In this embodiment, the flexible seal cover 232 is in the shape of a barrel with openings at both ends and a hollow interior. The first end of the flexible seal cover 232 is fixed by the first support member 233, and the material of the flexible seal cover 232 can be double-layer canvas with a thickness of 2 mm.
[0079] The third driving member 231 is adapted to drive the flexible seal cover 232 into an extended state and a retracted state.
[0080] When the flexible seal cover 232 is in the extended state, under the drive of the third driving member 231, the second support member 234 moves towards the filter group 24 until the bottom end of the second support member 234 fits against the top of the moving cart 22. At this time, the flexible seal cover 232 unfolds under the drive of the second support member 234. By the flexible seal cover 232 entering the extended state, the space formed by the air distribution member 14 and the multiple filter elements 242 reaches a relatively sealed state, enabling the cooling air in the air distribution member 14 to completely enter the multiple filter elements 242 for filtering. An elastic pad can be provided on the top of the moving cart 22 to make the top of the moving cart 22 fit more closely with the bottom end of the second support member 234, resulting in a better sealing state.
[0081] When the flexible seal cover 232 is in the retracted state, under the drive of the third driving member 231, the second support member 234 moves towards the air distribution member 14. At the same time, it drives the second end of the flexible seal cover 232 towards the air distribution member 14, causing the flexible seal cover 232 to return to its original state.
[0082] In this embodiment, the third driving member 231 can be implemented by an electric push rod or a cylinder, and the electric push rod or the cylinder is common knowledge well-known to those skilled in the art, so no further description will be given here. It should be noted that the present application does not limit the specific structure of the third driving member 231, and reasonable selection and setting can be made according to actual needs as long as it can achieve the purpose of driving the flexible sealing cover 232 to fit with the moving vehicle 22.
[0083] Further, the control assembly 3 is connected to the driving assembly 4 and the emergency part. The control assembly 3 is adapted to control the driving assembly 4 to enter the start state or the shutdown state, and to control the emergency part to enter the open state when the temperature at the filtering assembly 2 is greater than a predetermined value. Among them, when the temperature at the filtering assembly 2 is greater than the first predetermined value, the control assembly 3 controls the automatic exhaust member 12 to enter the open state. After the automatic exhaust member 12 is opened, if the temperature at the filtering assembly 2 is still greater than the second predetermined value, or the automatic exhaust member 12 fails to open normally, the control assembly 3 controls the emergency exhaust member 13 to enter the open state. And remind the staff to check components such as the filter group 24, etc. After the repair, the control assembly 3 controls the automatic exhaust member 12 and the emergency exhaust member 13 of the emergency part to close.
[0084] Specifically, refer to Figure 1 and in combination with Figure 10 as shown, the control assembly 3 includes: a control panel 31, a control box and a processing center. Both the control panel 31 and the processing center are arranged in the control box.
[0085] The processing center is connected to the control panel 31, the emergency part, the air inlet duct 11 and the seal 23. The processing center is adapted to collect the real-time information of the emergency part and the filtering assembly 2 and perform conversion. The processing center is also adapted to transmit the converted real-time information to the control panel 31. The processing center also generates an alarm signal when the value of the real-time information exceeds the corresponding threshold, and transmits the alarm signal to the control panel 31.
[0086] The real-time information includes: the state of the emergency part, the temperature at the filtering assembly 2. The control panel 31 is adapted to display the real-time information and the alarm signal of the toner purification device 00, and the control panel 31 is also adapted to control the start or stop of the toner purification device 00 through the processing center. In this embodiment, the processing center can be implemented by a PLC intelligent control system to achieve precise monitoring and regulation of the filtering process, and improve the automation level and operation efficiency of the toner purification device 00.
[0087] The control panel 31 adopts a 15-inch high-definition Internet of Things screen. The control panel 31 can not only display alarm signals, but also manually click to control the emergency department to enter the open state, the flexible sealing cover 232 to enter the extended state or the retracted state, the start or stop of the fan 41, etc. The control panel 31 supports the MQTT cloud protocol to connect to the database server, and real-time monitors various data of the toner purification device 00 through the Internet of Things, and has functions such as real-time data reporting.
[0088] The control component 3 further includes: a sensor unit. The sensor unit is connected to the processing center, and the sensor unit is adapted to collect the real-time information. The sensor unit includes a temperature sensor, and the temperature sensor is provided at the filter component 2. When the temperature collected by the temperature sensor exceeds the first predetermined value, it indicates that the cooling air flow in the filter channel is blocked, which may be that the toner collection at the filter group 24 is full, or other components are faulty, and it is suitable to timely remind the staff to check and repair. The sensor unit further includes: a position sensor, a PM10 inlet concentration detection sensor, a PM10 outlet concentration detection sensor, etc.
[0089] The setting of the sensor unit can quickly find the problems of the toner collection device 00, reduce the occurrence of accidents, and improve the safety of the toner collection device 00.
[0090] The control component 3 further includes: an air outlet 32 and a control box. The air outlet 32 and the control panel 31 are both provided on the control box, and the processing center is provided in the control box. The air outlet 32 is suitable for dissipating heat and ventilating the work of the processing center. The specific position and quantity of the air outlet 32 in this application are not limited and can be reasonably selected according to requirements.
[0091] The driving component 4 is connected to the filter component 2, and is adapted to drive the cooling air to flow through the air supply component 1 and the filter component 2 in sequence after the driving component 4 is started, and then the driving component 4 discharges the cooling air into the external air.
[0092] The driving component 4 includes: a fan 41, a box body and a motor. The fan 41 and the motor are both provided in the box body. The fan 41 is connected to the motor. The filter component 2 further includes an air outlet 25, and the air outlet 25 is communicated with the air inlet of the fan 41, and is adapted to discharge the cooled air filtered by the filter component 2 into the external air through the air outlet 25 and the fan 41 in sequence. The fan 41 can discharge the filtered cooling air input into the air inlet of the fan 41 through the outlet of the fan, and discharge the filtered cooling air into the external air through the air outlet 42 on the box body of the toner purification device 00, and at the same time dissipate the heat generated by the motor work and ventilate. There are multiple air outlets 42 on the box body, and the air outlets 42 have multiple ventilation openings. The specific quantity, size and position of the air outlets 42 in this application can be reasonably selected and set according to needs.
[0093] In this embodiment, the fan 41 can be implemented by a low-voltage centrifugal ventilator with ABB frequency conversion and a Schneider frequency converter, which can effectively and accurately adjust the air volume, has low noise, a smooth pressure curve, high pressure and low energy consumption. The centrifugal ventilator is common knowledge well-known to those skilled in the art and will not be elaborated here. It should be noted that the present application does not limit the specific structure of the fan 41, and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of discharging the cooling air filtered by the filter assembly 2 into the external air through the air outlet 25 of the filter assembly 2.
[0094] The toner purification device 00 further includes: a support assembly. The support assembly is connected to the air inlet duct 11, and the support assembly is adapted to hang the air inlet duct 11 on the roof or support it on the ground. It should be noted that the present application does not limit the specific structure of the support assembly, and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of supporting the air inlet duct 11.
[0095] To cope with emergencies, the toner purification device 00 is also provided with a backup power supply. In this embodiment, the backup power supply uses a UPS uninterruptible power supply, which is suitable for emergency use when the power supply in the use environment fails, so that the operation of the toner purification device 00 is not affected by power supply factors.
[0096] To facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.
[0097] After the toner purification device 00 is installed, the emergency exhaust member 13 is in the closed state, and the automatic exhaust member 12 is in the open state. When the generator set reaches the rated speed, the control component 3 starts the toner purification device 00, and the control panel 31 displays that the toner purification device 00 is in the operating state. After the control component 3 controls the fan 41 to start, the flexible sealing cover 232 is clamped with the mobile vehicle 22, and the automatic exhaust member 12 changes from the open state to the closed state, and the toner purification device 00 starts to work.
[0098] In case of a fault such as a temperature alarm, the processing center automatically controls the automatic exhaust member 12 to enter the open state and issues a corresponding alarm signal; if the processing center detects that the automatic exhaust member 12 is not opened, one of the following solutions can be adopted: 1. Immediately open the emergency exhaust member 13; 2. Open the filter door and lift the flexible sealing cover 232 to separate it from the mobile vehicle 22, remove the mobile vehicle 22, and discharge the cooling air from the filter door. Thus, it is ensured that the exhaust air volume of the cooling air at the collector ring brush holder in the generator set is normal. After the fault is eliminated, the toner purification device 00 is restored to its original working state.
[0099] Generally speaking, a toner purification device provided by the present application is suitable for filtering the cooling air output from the outlet of the slip ring brush holder in a generator set, and includes: a filtering channel, a control component and a driving component. The filtering channel includes: a air supply component and a filtering component. The air supply component includes: an air inlet duct, an emergency part and an air distribution part. The filtering component is suitable for filtering the cooling air fed into it. The control component is suitable for controlling the start of the driving component, and when the temperature at the filtering component is greater than a predetermined value, controlling the emergency part to enter the open state. Through the mutual cooperation of the filtering component and the emergency part, the present application can make the emergency part enter the open state when the temperature at the filtering component is higher than the predetermined value, and the cooling air can be directly discharged into the external air through the emergency part, making the operation of the generator set safer and more reliable, and improving the safety and efficiency of the toner purification device.
[0100] The above embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A toner purification device is adapted to filter the cooling air output from the outlet of the slip ring brush holder in a generator set, and is characterized in that, The toner purification device (00) includes: a filtering channel, a control component (3), and a driving component (4); The filtering channel includes: a blowing component (1) and a filtering component (2); The blowing component (1) includes: an air inlet duct (11), an emergency part, and a wind distributing part (14); The first end face of the air inlet duct (11) is connected to the outlet of the slip ring brush holder, the second end face of the air inlet duct (11) is connected to the filtering component (2) through the wind distributing part (14), the wind distributing part (14) is adapted to disperse the cooling air output from the air inlet duct (11) and then output it to the filtering component (2), the emergency part is arranged on the air inlet duct (11), and the emergency part is adapted to directly discharge the cooling air in the air inlet duct (11) into the external air when in the open state; The filtering component (2) is adapted to filter the cooling air fed into it. The filtering component (2) includes: a filtering box (21) and a filtering group (24). The filtering group (24) is arranged in the filtering box (21). The air inlet of the filtering box (21) is connected to the wind distributing part (14), and the outlet of the filtering box (21) is connected to the air inlet of the driving component (4); The control component (3) is connected to the driving component (4) and the emergency part. The control component (3) is adapted to control the start of the driving component (4) and control the emergency part to enter the open state when the temperature at the filtering component (2) is greater than a predetermined value; The driving component (4) is connected to the filtering component (2). After the driving component (4) starts, it is adapted to drive the cooling air to flow through the blowing component (1) and the filtering component (2) in sequence, and then the driving component (4) discharges the cooling air into the external air.
2. The toner purification device according to claim 1, characterized in that, The air inlet duct (11) includes: a first air duct (111) and a second air duct (112); The first air duct (111) is connected to the wind distributing part (14) through the second air duct (112). The first end face of the air inlet duct (11) is the first end face (1111) of the first air duct, the second end face of the air inlet duct (11) is the first end face of the second air duct (112), and the emergency part is arranged on the first air duct (111).
3. The toner purification device according to claim 2, characterized in that, The emergency part includes: an automatic exhaust part (12) and an emergency exhaust part (13); The automatic exhaust part (12) is arranged on the second end face (1112) of the first air duct. The second end face (1112) of the first air duct is oppositely arranged to the first end face (1111) of the first air duct; The automatic exhaust part (12) includes: an automatic exhaust door, a first driving part, and a sliding part; The automatic exhaust door is embedded on the second end face (1112) of the first air duct. The automatic exhaust door is adapted to discharge the cooling air in the first air duct (111) into the external air through the automatic exhaust door; The first driving part is connected to the sliding part; The sliding member is in contact with the second end face (1112) of the first air duct. Driven by the first driving member, the sliding member moves along the surface of the automatic exhaust door, so that the automatic exhaust member (12) enters an open state or a closed state. When the automatic exhaust member (12) is in the open state, the sliding member does not overlap with the automatic exhaust door. When the automatic exhaust member (12) is in the closed state, the sliding member overlaps with the automatic exhaust door; The emergency exhaust member (13) is arranged on the third end face (1113) of the first air duct, and the second end face (1112) of the first air duct is adjacent to the third end face (1113) of the first air duct; The emergency exhaust member (13) includes: an emergency exhaust door and a second driving member; The emergency exhaust door is connected to the second driving member, and the second driving member is adapted to drive the emergency exhaust door into an open state or a closed state. When the emergency exhaust door is in the open state, the cooling air in the first air duct (111) is directly discharged into the external air through the emergency exhaust door.
4. The toner purification device according to claim 2, wherein, The air distribution member (14) includes: a housing (141) and an air distribution net (142); The first end face of the housing (141) communicates with the first end face of the second air duct (112), the second end face of the housing (141) communicates with the filter assembly (2), the first end face and the second end face of the housing (141) are arranged opposite to each other, the air distribution net (142) is arranged between the first end face and the second end face of the housing (141), and the air distribution net (142) is arranged parallel to the first end face of the housing (141).
5. The toner purification device according to claim 1, characterized in that, The filter assembly (2) further includes: a moving cart (22), and the filter group (24) is arranged on the moving cart (22); The moving cart (22) includes: a vehicle body and moving wheels; The moving wheels are connected to the lower end face of the vehicle body, and the moving wheels are adapted to cooperate with the vehicle body to move the moving cart (22) into or out of the filter box (21); The filter group (24) includes: a plurality of filter elements (242) and a fixing frame (241); The plurality of filter elements (242) are all arranged parallel to the first direction, the fixing frame (241) is connected to the moving cart (22), and the fixing frame (241) is sleeved on the outer walls of the plurality of filter elements (242); The fixing frame (241) has a plurality of clamping holes, and the first ends of the plurality of filter elements (242) all have clamping grooves (2421), and the plurality of clamping holes correspond to the plurality of filter elements (242); The fixing frame (241) is sleeved on the outer walls of the plurality of filter elements (242) through the plurality of clamping holes.
6. The toner purification device according to claim 5, wherein, The filter assembly (2) further includes: a sealing member (23); The sealing member (23) is arranged at the air inlet end of the filter box (21) inside the filter box (21); The sealing member (23) includes: a third driving member (231), a flexible sealing cover (232), a first support member (233) and a second support member (234); The third driving member (231) is fixed on the air distribution member (14). The output end of the third driving member (231) is connected to the second support member (234). The first end of the flexible seal cover (232) is connected to the first support member (233), and the second end of the flexible seal cover (232) is connected to the second support member (234). The third driving member (231) is adapted to drive the flexible seal cover (232) into an extended state and a retracted state. When the flexible seal cover (232) is in the extended state, under the drive of the third driving member (231), the second support member (234) moves towards the direction of the filter group (24) until the bottom end of the second support member (234) fits against the top of the moving cart (22). When the flexible seal cover (232) is in the retracted state, under the drive of the third driving member (231), the second support member (234) moves towards the direction of the air distribution member (14).
7. The toner purification device according to claim 1, characterized in that, The control assembly (3) includes: a control panel (31) and a processing center. The processing center is connected to the control panel (31), the emergency department, the air inlet duct (11), and the seal (23). The processing center is adapted to collect the real-time information of the emergency department and the filter assembly (2) and perform conversion. The processing center is also adapted to convey the converted real-time information to the control panel (31). When the value of the real-time information exceeds the corresponding threshold, the processing center generates an alarm signal and conveys the alarm signal to the control panel (31). The real-time information includes: the state of the emergency department and the temperature at the filter assembly (2). The control panel (31) is adapted to display the real-time information and the alarm signal of the toner purification device (00). The control panel (31) is also adapted to control the start or stop of the toner purification device (00) through the processing center.
8. The toner purification device according to claim 7, wherein, The control assembly (3) further includes: a sensor unit. The sensor unit is connected to the processing center and is adapted to collect the real-time information.
9. The toner purification device according to claim 1, wherein The drive assembly (4) includes: a fan (41) and a motor. The fan (41) is connected to the motor. The filter assembly (2) further includes an air outlet (25). The air outlet (25) is in communication with the air inlet of the fan (41) and is adapted to discharge the cooled air filtered by the filter assembly (2) into the outside air successively through the air outlet (25) and the fan (41).
10. The toner purification device according to claim 1, wherein Also included is: a support assembly; The support assembly is connected to the air inlet duct (11) and is adapted to hang the air inlet duct (11) on the roof or support it on the ground.